Universal combined gear ring conversion accessory for single-cone and double-cone lock ring synchronizer
By designing a universal combined ring gear conversion accessory of single and double cone lock ring synchronizer including lock ring and connector, the problem that the double cone joint ring cannot be converted into a single cone joint ring is solved, the universality of the combined ring gear is achieved, and the unity of production efficiency and development difficulty is improved.
Patent Information
- Application Number
- CN202420517039.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing double-bevel joint ring gear cannot be converted into single-bevel joint ring gear, resulting in the joint ring gear of single-two-bevel synchronizer being unavailable.
A universal joint ring conversion accessory for single and double cone lock ring synchronizer is designed, including a lock ring and a connector. The connector is installed on the lock ring and is used to connect with the intermediate ring mating hole of the double cone joint ring. The annular surface of the lock ring is the same as the outer cone surface of the single cone joint ring. Through this accessory, the double cone joint ring is converted into a single cone joint ring.
The universality of the double-bevel joint ring gear in single- and double-bevel synchronizer is realized, and there is no need to adjust the structural structure of the joint ring gear, which improves the universality of the joint ring gear.
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Figure CN222596688U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lifting equipment, and in particular relates to a universal combined gear ring conversion accessory for a single- and double-cone lock ring synchronizer. Background Art
[0002] At present, the common lock ring synchronizers are single cone synchronizers and double cone synchronizers. According to their performance requirements, lock ring synchronizers can develop structures with different numbers of cone surfaces. Common ones are single cone synchronizers and double cone synchronizers. For single cone synchronizers, the cone surface of the gear ring is combined with the cone surface of the outer ring to form a single friction pair; for double cone synchronizers, the gear ring does not have a cone surface, and the inner, middle and outer cone rings of the synchronizer cooperate to form a double friction pair.
[0003] At present, for the development of single and double cone synchronizers, different combined gear rings are designed at home and abroad to adapt to different structures, which results in that the combined gear rings of single and double cone synchronizers with the same external dimensions cannot be used universally. Utility Model Content
[0004] The utility model aims to provide a universal combined gear ring conversion accessory for a single- and double-cone lock ring synchronizer, so as to overcome the problem that the existing double-cone combined gear ring cannot be converted into a single-cone combined gear ring.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A universal combined gear ring conversion accessory for a single- and double-cone lock ring synchronizer comprises a lock ring, one end of which is provided with a connector, the connector being at least one, and the annular surface of the lock ring being the same as the outer conical surface of the single-cone combined gear ring.
[0007] Furthermore, the outer wall surface of the locking ring is annular.
[0008] Furthermore, the outer wall surface of the locking ring is conical.
[0009] Furthermore, the connecting piece and the locking ring are an integrated structure.
[0010] Furthermore, there are six connecting pieces, and each of the connecting pieces is evenly distributed at the end of the locking ring.
[0011] Furthermore, the opening diameter of one end of the lock ring where the connector is installed is the same as the diameter of the through hole of the double-cone lock ring gear ring, and the opening diameter of the other end of the lock ring is the same as the aperture diameter of one end of the conical surface of the single-cone lock ring gear ring.
[0012] Furthermore, the side wall length of the locking ring is the same as the side wall length of the single cone locking ring gear ring.
[0013] Furthermore, the conversion fittings are made of stainless steel.
[0014] Compared with the prior art, the utility model has the following beneficial technical effects:
[0015] The utility model provides a universal combined gear ring conversion accessory for a single- and double-cone lock ring synchronizer, comprising a lock ring and a connecting piece, wherein the connecting piece is mounted on the lock ring, wherein there is at least one connecting piece, which is used to be connected with a matching hole of an intermediate ring on the double-cone combined gear ring, the annular surface of the lock ring is identical in structure to the outer conical surface of a single-cone combined gear ring to be converted, and the double-cone combined gear ring is increased by adding a conversion accessory to achieve the function of a single-cone combined gear ring, thereby realizing the universal use of the double-cone combined gear ring in the single- and double-cone synchronizer; there is no need to adjust the structure of the combined gear ring, so that the universality of the combined gear ring is stronger. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 a is the structural diagram of the double cone gear ring.
[0017] Figure 1 b is a side sectional view of the double cone gear ring.
[0018] Figure 2 a is the structural diagram of single cone gear ring.
[0019] Figure 2 b is a side sectional view of a single cone gear ring.
[0020] Figure 3 This is a structural diagram of the universal combined gear ring conversion accessories for the single and double cone lock ring synchronizer under the machining scheme in the embodiment of the utility model.
[0021] Figure 4 It is an overall side sectional view of the single and double cone lock ring synchronizer universal combined gear ring conversion accessory under the machining scheme in the embodiment of the utility model.
[0022] Figure 5 This is a structural diagram of a universal combined gear ring conversion accessory for a single and double cone lock ring synchronizer under a stamping scheme in an embodiment of the utility model.
[0023] Figure 6 It is an overall side sectional view of a single-double cone lock ring synchronizer universal combined gear ring conversion accessory under the stamping scheme in an embodiment of the utility model.
[0024] Figure 7 a is a schematic diagram of the conversion of double-cone gear ring assembly machine and program accessories into a single-cone combined gear ring.
[0025] Figure 7 b is the overall side sectional view of the double cone gear ring assembly machine conversion accessories into a single cone combined gear ring.
[0026] Figure 8 a is a schematic diagram of the conversion of the double-cone gear ring assembly stamping scheme into a single-cone combined gear ring.
[0027] Figure 8 b is the overall side sectional view of the double cone gear ring assembly stamping scheme conversion accessory into a single cone combined gear ring.
[0028] In the figure, 1, locking ring; 2, connecting piece. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0030] Double cone gear ring structure Figure 1 As shown in Figure a, the side cross-sectional view is as follows Figure 1 As shown in Figure b;
[0031] Single cone combined gear ring structure Figure 2 As shown in Figure a, the side cross-sectional view is as follows Figure 2 As shown in Figure b.
[0032] In one embodiment of the utility model, a single-double cone lock ring synchronizer universal combined gear ring conversion accessory is provided, such as Figure 3-Figure 6 As shown, it includes a locking ring 1 and a connecting piece 2, wherein the connecting piece 2 is fixedly installed at one end of the locking ring 1, and the connecting piece 2 is used to connect with the double-cone combined gear ring, and the locking ring 1 ensures that the outer cone surface is the same as that of the single-cone combined gear ring; the locking ring 1 and the connecting piece 2 together constitute a conversion accessory, and the conversion accessory is fixed on the body of the double-cone combined gear ring to convert it into a single-cone combined gear ring, achieving the function of a single-cone surface combined gear ring, thereby realizing the common use of the double-cone combined gear ring in single and double-cone synchronizers.
[0033] In order to achieve the conversion from a double-cone combined gear ring to a single-cone combined gear ring, it is necessary to ensure that the lock ring 1 of the conversion accessory should have the same outer cone surface structure as the single-cone combined gear ring to be converted. Specifically, it should be ensured that the opening diameter of one end of the lock ring 1 equipped with the connecting part 2 is the same as the diameter of the through hole opened in the double-cone lock ring gear ring, the opening diameter of the other end of the lock ring 1 is the same as the aperture diameter of one end of the cone surface of the single-cone lock ring gear ring, and the side wall length of the lock ring 1 is the same as the side wall length of the single-cone lock ring gear ring to be converted.
[0034] Example 1
[0035] The utility model provides a single-cone and double-cone lock ring synchronizer universal combined gear ring conversion accessory, comprising a lock ring 1 and a connecting piece 2, wherein the connecting piece 2 is fixedly mounted on one end of the lock ring 1, and the connecting piece 2 is used to connect with the double-cone combined gear ring, and the lock ring 1 is ensured to have the same outer cone surface as the single-cone combined gear ring;
[0036] Among them, the lock ring 1 is equipped with 6 connecting pieces 2, the connecting pieces 2 adopt a matching claw structure, the inner wall ring surface of the lock ring 1 adopts a ring shape, and the outer wall ring surface also adopts a ring structure, such as Figure 3 , Figure 4 shown.
[0037] Example 2
[0038] The utility model provides a single-cone and double-cone lock ring synchronizer universal combined gear ring conversion accessory, comprising a lock ring 1 and a connecting piece 2, wherein the connecting piece 2 is fixedly mounted on one end of the lock ring 1, and the connecting piece 2 is used to connect with the double-cone combined gear ring, and the lock ring 1 is ensured to have the same outer cone surface as the single-cone combined gear ring;
[0039] Among them, the lock ring 1 is equipped with 6 connecting pieces 2, the connecting pieces 2 adopt a matching claw structure, the inner wall ring surface of the lock ring 1 adopts a ring shape, and the outer wall ring surface of the lock ring 1 adopts a conical structure, such as Figure 5 , Figure 6 shown.
[0040] Example 3
[0041] The utility model provides a single-cone and double-cone lock ring synchronizer universal combined gear ring conversion accessory, comprising a lock ring 1 and a connecting piece 2, wherein the connecting piece 2 is fixedly mounted on one end of the lock ring 1, and the connecting piece 2 is used to connect with the double-cone combined gear ring, and the lock ring 1 is ensured to have the same outer cone surface as the single-cone combined gear ring;
[0042] Among them, the locking ring 1 is installed with 6 connecting parts 2, the connecting parts 2 adopt a matching claw structure, and the connecting parts 2 and the locking ring 1 are an integrated structure.
[0043] Example 4
[0044] The utility model provides a single-cone and double-cone lock ring synchronizer universal combined gear ring conversion accessory, comprising a lock ring 1 and a connecting piece 2, wherein the connecting piece 2 is fixedly mounted on one end of the lock ring 1, and the connecting piece 2 is used to connect with the double-cone combined gear ring, and the lock ring 1 is ensured to have the same outer cone surface as the single-cone combined gear ring;
[0045] Among them, the lock ring 1 is installed with 6 connecting pieces 2, the connecting pieces 2 adopt a matching claw structure, a threaded hole is opened on the end surface of one end of the lock ring 1 on which the connecting pieces 2 are installed, and the connecting pieces 2 are fixedly installed on the lock ring 1 by threads;
[0046] According to the parts processing technology, the inner hole of the conversion fitting can adopt a straight hole or a tapered hole solution.
[0047] Example 5
[0048] The utility model provides a single-cone and double-cone lock ring synchronizer universal combined gear ring conversion accessory, comprising a lock ring 1 and a connecting piece 2, wherein the connecting piece 2 is fixedly mounted on one end of the lock ring 1, and the connecting piece 2 is used to connect with the double-cone combined gear ring, and the lock ring 1 is ensured to have the same outer cone surface as the single-cone combined gear ring;
[0049] The conversion fittings are made of stainless steel.
[0050] How it works
[0051] like Figure 7 Figure a, Figure b, Figure 8 As shown in Figure a and Figure b, the connecting piece 2 of the conversion accessory is installed in the middle ring matching hole of the double-cone combined gear ring body to achieve the matching connection of the two parts. The locking ring 1 adopts the same outer cone surface structure as the single-cone combined gear ring to be converted, so that the double-cone combined gear ring can be converted into a single-cone combined gear ring.
[0052] Among them, the conversion accessories can be machined or stamped.
[0053] When developing single and double cone synchronizers of the same size, the double cone synchronizer directly uses the double cone gear ring, and the single cone synchronizer uses a combination of double cone gear ring and conversion accessories. The advantages of this structural design include:
[0054] 1) The two types of synchronizers can use the same gear ring and ring gear to achieve the common purpose;
[0055] 2) The combination of double-cone gear ring and conversion accessories replaces the single-cone gear ring, reducing the processing difficulty and cost;
[0056] 3) Combined with the universality of gear rings, it reduces the unification of technical development solutions and the difficulty of development;
[0057] 4) Combined with the universality of gear rings, there is no need to switch production of parts with different structures, which improves production efficiency;
[0058] 5) Combined with the universal gear ring, the difficulty of material management and assembly is reduced.
[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A universal combination gear ring conversion accessory for single and double cone lock ring synchronizer, characterized in that: It comprises a locking ring (1), one end of which is provided with a connecting piece (2), the connecting piece being at least one, and the annular surface of the locking ring (1) being the same as the outer conical surface of a single-conical surface combined gear ring.
2. The single-double cone lock ring synchronizer universal combined gear ring conversion accessory according to claim 1, characterized in that: The outer wall surface of the locking ring (1) is annular.
3. The single-double cone lock ring synchronizer universal combined gear ring conversion accessory according to claim 1, characterized in that: The outer wall surface of the locking ring (1) is conical.
4. The single-double cone lock ring synchronizer universal combined gear ring conversion accessory according to claim 1, characterized in that: The connecting piece (2) and the locking ring (1) are an integrated structure.
5. A single-double cone lock ring synchronizer universal combined gear ring conversion accessory according to claim 1 or 4, characterized in that: There are six connecting pieces (2), and each of the connecting pieces (2) is evenly distributed at the end of the locking ring (1).
6. The single-double cone lock ring synchronizer universal combined gear ring conversion accessory according to claim 1, characterized in that: The diameter of the opening of one end of the lock ring (1) on which the connecting piece (2) is installed is the same as the diameter of the through hole opened in the double-cone lock ring gear ring, and the diameter of the opening of the other end of the lock ring (1) is the same as the diameter of the hole at one end of the conical surface of the single-cone lock ring gear ring.
7. A single-double cone lock ring synchronizer universal combined gear ring conversion accessory according to claim 1 or 6, characterized in that: The length of the side wall of the locking ring (1) is the same as the length of the side wall of the single-cone locking ring gear ring.
8. The single-double cone lock ring synchronizer universal combined gear ring conversion accessory according to claim 1, characterized in that: The conversion fittings are made of stainless steel.