Supporting device for kiln car
By designing support devices in kiln truck equipment and using the cooperation of brackets and special-shaped beams, the process of kiln truck assembly and blank handling is simplified, the problems of cumbersome operation and lack of mechanized handling in the existing technology are solved, and efficient kiln truck assembly and blank handling are achieved.
Patent Information
- Application Number
- CN202420415573.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing kiln truck equipment is complicated to operate during assembly and blank handling, and lacks mechanized handling solutions, resulting in low working efficiency and high blank damage rate.
A support device for kiln vehicles is designed. By vertically installing a bracket on the column and cooperating with the special-shaped beam, the special-shaped beam connection position of the square beam is moved forward, simplifying the connection structure, and using a robot to realize the layer-by-layer installation of the kiln vehicle and the mechanized handling of the blanks.
It effectively simplifies the assembly process of kiln trucks, improves the working efficiency of blank handling, reduces the blank damage rate, and increases the load capacity of kiln trucks.
Smart Images

Figure CN222598424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kiln car equipment, in particular to a supporting device for a kiln car. Background Art
[0002] At present, with the rapid development of modern industry, more and more products are calcined using energy-saving and environmentally friendly tunnel kilns, especially in the ceramic industry, which uses tunnel kilns to produce architectural ceramics, daily ceramics, glazed tiles and other industries. The tunnel kilns and shuttle kilns commonly used in the ceramic industry need to be fired overhead, so kiln cars are usually used to carry blanks in the kiln. The kiln car is mostly composed of columns and square beams connecting the columns, where the columns are used for support and the square beams are used to carry the blanks. When the kiln car is assembled, the square beams need to be fixed on the columns, which is a cumbersome operation. Therefore, the kiln car needs to be assembled in advance before the blanks are loaded. At the same time, in order to increase the carrying capacity of a single kiln, the kiln car is mostly placed in multiple layers and the space between two adjacent layers of blanks in the kiln car is small. Therefore, the blanks can only be transported to the kiln car manually. Utility Model Content
[0003] In order to solve the problems existing in the prior art, the utility model provides a kiln car support device, which can realize the forward movement of the installation position of the special-shaped beam connecting the two support seats through the design of the support seat perpendicular to the column, and can effectively simplify the connection structure between the square beam and the support device.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A kiln car support device comprises two parallel support structures, wherein a first U-shaped beam is arranged at the upper end of the support structure, and two second U-shaped beams are cross-mounted between the two first U-shaped beams;
[0006] The support structure comprises a plurality of evenly distributed support groups, and a plurality of evenly distributed bracket groups are mounted on the support groups;
[0007] The support group includes two columns arranged parallel to each other, the bracket group connects the two columns of the same support group, and the bracket group includes two brackets, which are installed on the two columns of the same support group.
[0008] Preferably, the bracket includes a plurality of support seats vertically mounted on the columns, and a special-shaped beam connection for accommodating square beams is provided between the support seats on the two columns of the same support group.
[0009] Preferably, a mounting groove is provided at one end of the support seat away from the column, the special-shaped beam is installed in the mounting groove, and blocks are provided at both ends of the special-shaped beam, and the blocks are located on the outer sides of the two corresponding support seats.
[0010] Preferably, the support seat and the column are integrally formed.
[0011] Preferably, a connecting structure is provided between the support seat and the column for fixed connection.
[0012] Preferably, the connection structure comprises a square column fixedly mounted on the bracket, and the column is provided with a plurality of evenly distributed mounting holes matching with the square column.
[0013] Preferably, the connection structure comprises a frame fixedly and obliquely mounted on the bracket, the frame is sleeved on the column, and the column is provided with a plurality of evenly distributed bosses cooperating with the frame.
[0014] The beneficial effects of the utility model are as follows:
[0015] 1. In the utility model, by using the bracket vertically installed on the column and the bracket cooperating with the special-shaped beam, the installation positions of the two ends of the square beam can be effectively moved forward, and the square beam and the supporting device can be assembled by a manipulator. The kiln car can be installed layer by layer and the blanks can be mechanized for transportation, which can improve the efficiency of transporting the blanks to the kiln car and reduce the damage of the blanks;
[0016] 2. The support seat and the column in the utility model are set as an integrated structure, which can effectively ensure the structural strength between the support seat and the column, which is conducive to increasing the load capacity of the kiln car;
[0017] 3. In the utility model, the support seat and the column are detachably connected, so that a damaged support seat or column can be easily replaced, which is beneficial to reducing the waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a kiln car support device of the utility model;
[0019] Figure 2 This is a schematic structural diagram of a column of a kiln car support device of the utility model;
[0020] Figure 3 The utility model is a structural schematic diagram of a special-shaped beam of a kiln car supporting device.
[0021] In the figure: 1-first U-shaped beam, 2-second U-shaped beam, 3-column, 4-support seat, 5-special-shaped beam, 6-mounting groove, 7-stopper. DETAILED DESCRIPTION
[0022] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0023] like Figure 1-3A support device for a kiln car is shown, comprising two parallel supporting structures, wherein a first U-shaped beam 1 is provided at the upper end of the supporting structure, and two second U-shaped beams 2 are cross-mounted between the two first U-shaped beams 1; the supporting structure comprises a plurality of evenly distributed supporting groups, and a plurality of evenly distributed bracket groups are mounted on the supporting groups; the supporting group comprises two columns 3 arranged parallel to each other, the bracket group connects the two columns 3 of the same supporting group, and the bracket group comprises two brackets, and the brackets are mounted on the two columns 3 of the same supporting group.
[0024] The bracket includes a plurality of support seats 4 vertically installed on the columns 3, and a special-shaped beam 5 for placing square beams is provided between the support seats 4 on the two columns 3 of the same support group. By vertically installing the bracket on the column 3 and cooperating with the special-shaped beam 5, the installation positions of the two ends of the square beam can be effectively advanced, and the square beam and the support device can be assembled by a manipulator. The manipulator can be used to realize the layer-by-layer installation of the kiln car and the mechanized transportation of the blanks, which can not only improve the work efficiency of transporting the blanks to the kiln car, but also reduce the damage of the blanks.
[0025] The support seat 4 is provided with a mounting groove 6 at one end away from the column 3, and the special-shaped beam 5 is installed in the mounting groove 6. The mounting groove 6 can prevent the special-shaped beam 5 from detaching from the support column in a direction perpendicular to the column 3. Stop blocks 7 are provided at both ends of the special-shaped beam 5, and the stop blocks 7 are located on the outer sides of the two corresponding support seats 4. The design of the stop blocks 7 can prevent the special-shaped beam 5 from detaching from the mounting groove 6 in a direction perpendicular to the support seat 4.
[0026] The support seat 4 and the column 3 are integrally formed, and the support seat 4 and the column 3 are integrally formed, which can effectively ensure the structural strength between the support seat 4 and the column 3, and is conducive to increasing the load capacity of the kiln car.
[0027] The support seat 4 and the column 3 are arranged to be detachably connected, the bracket is provided with a square column, and the column 3 is provided with a plurality of evenly distributed mounting holes matching the square column. The square column and the mounting holes are used to realize the detachable installation of the support column on the column 3, so as to facilitate the replacement of the damaged part.
[0028] The support seat 4 and the column 3 are detachably connected, a frame is obliquely mounted on the bracket, the frame is sleeved on the column 3, and the column 3 is provided with a plurality of evenly distributed bosses that match the frame.
[0029] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
Claims
1. A kiln car support device, characterized in that: It comprises two parallel supporting structures, wherein a first U-shaped beam is arranged at the upper end of the supporting structure, and two second U-shaped beams are cross-mounted between the two first U-shaped beams; The support structure comprises a plurality of evenly distributed support groups, and a plurality of evenly distributed bracket groups are mounted on the support groups; The support group includes two columns arranged parallel to each other, the bracket group connects the two columns of the same support group, and the bracket group includes two brackets, which are installed on the two columns of the same support group.
2. A kiln car support device according to claim 1, characterized in that: The bracket includes a plurality of support seats vertically mounted on the columns, and a special-shaped beam connection for placing square beams is provided between the support seats on the two columns of the same support group.
3. A kiln car support device according to claim 2, characterized in that: The support seat is provided with a mounting groove at one end away from the column, the special-shaped beam is installed in the mounting groove, and blocks are provided at both ends of the special-shaped beam, and the blocks are located at the outer sides of the two corresponding support seats.
4. A kiln car support device according to claim 2, characterized in that: The support seat and the column are integrally formed.
5. The kiln car support device according to claim 2, characterized in that: A connecting structure is provided between the support seat and the column for detachable connection.
6. A kiln car support device according to claim 5, characterized in that: The connection structure comprises a square column fixedly mounted on the bracket, and the column is provided with a plurality of evenly distributed mounting holes matching with the square column.
7. A kiln car support device according to claim 5, characterized in that: The connection structure comprises a frame fixedly and obliquely mounted on the bracket, the frame is sleeved on the column, and the column is provided with a plurality of evenly distributed bosses matching with the frame.