Flow type CCD (Charge Coupled Device) detection equipment
By designing a flow-type CCD detection equipment, using moving parts and rotating parts to expand the detection range and adjust the product angle, the problem of fixed detection range and insufficient detection accuracy of existing equipment is solved, and efficient and accurate product surface defect detection is achieved.
Patent Information
- Application Number
- CN202420718534.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The detection range of existing CCD detection equipment is fixed, making it difficult to adapt to products of different sizes, and the real-time and accuracy of the inspection are insufficient, so it is impossible to effectively detect product surface defects.
A flow-type CCD detection device is designed, including a detection rack, a moving component, a rotating component and a leveling component. Through the coordination of moving parts and rotating parts, the detection range is expanded and the product angle is adjusted, which improves the comprehensiveness and accuracy of the detection.
The equipment can adapt to products of different sizes, improves the applicability and accuracy of detection, enhances the detection ability of product surface defects, and significantly improves the detection speed and efficiency.
Smart Images

Figure CN222599541U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection equipment, and in particular relates to a mobile CCD detection equipment. Background Art
[0002] Product appearance is one of the most important factors in product quality. Whether it meets the standards and has defects not only affects the appearance of the product, but some even directly affect the use and subsequent processing of the product itself, causing significant economic losses to the company. For some micro-workpieces, the detection method we use is generally manual microscope detection. Now we urgently need a CCD appearance detection device, which is a detection device based on a machine vision system. It can replace traditional manual microscope detection, relieve the fatigue of manual microscope detection, accurately and flawlessly reflect product surface information, and realize online high-speed automatic detection of product appearance. Through the successful implementation of this equipment, it is expected to realize automatic identification of product surface defect characteristics, and can record each individual information in detail, which is conducive to the comparison of each product and greatly improves the detection speed. The existing CCD detection equipment has the following problems:
[0003] 1. When the product is inspected by CCD detection equipment, the position of the detection equipment is fixed. When the size of some products is large, it is not convenient to increase the detection range of the product, which is not conducive to adapting to products of different sizes and has low applicability.
[0004] 2. When the detection equipment is used, it is not conducive to increasing the real-time and accuracy of object detection, and it is not convenient to improve the detection of product surface defects. Utility Model Content
[0005] (1) Technical issues to be solved
[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a mobile CCD detection device, which aims to solve the technical problems in the prior art that when a product is detected by a CCD detection device, the position of the detection device is fixed. When some products are large in size, it is not convenient to increase the detection range of the product, it is not conducive to adapting to products of different sizes, and the applicability is low. When the detection device is used, it is not conducive to increasing the real-time and accuracy of object detection and it is not convenient to improve the detection of product surface defects.
[0007] (2) Technical solution
[0008] In order to solve the above technical problems, the utility model provides such a mobile CCD detection device, which is a mobile CCD detection device. The detection device includes a detection frame and a detection plate fixedly connected to the top wall of the detection frame, the top wall of the detection plate is connected with a moving component for increasing the detection range, the bottom wall of the detection plate is connected with a rotating component for adjusting the angle, and the bottom wall of the detection frame is connected with a leveling component for adjusting the flatness of the detection frame. By arranging the moving component, it is convenient to detect products of different models, thereby improving the applicability. The moving component includes a moving ring fixedly connected to the top wall of the detection plate, the outer wall of the moving ring is fixedly connected with uniformly distributed first teeth, the side wall of the moving ring is provided with a slide groove, the outer wall of the moving ring is slidably connected to the moving frame through the slide groove, the outer wall of the moving frame is fixedly connected with a first drive motor, the inner wall of the moving frame is rotatably connected with a first gear, the output end of the first drive motor is fixedly connected to the first gear, the first gear is meshed with the first teeth, and the first gear is matched with the first teeth by arranging the first gear, thereby realizing the movement of the moving frame, which is more convenient to use.
[0009] When using the device of the present technical solution, the detection frame is placed at the position where it is required to be used, and then the threaded rod is rotated according to the use site to achieve the leveling of the detection frame, and then the product to be detected is placed on the placement ring, the light ring is turned on to improve the accuracy of the detection, and then the first drive motor is turned on, thereby driving the first gear to rotate, and under the action of the first teeth, the moving frame is realized to slide along the slide groove, and the support frame is driven to move by the moving frame, thereby driving the detector to detect around the product, when it is necessary to adjust the angle of the product, the second gear is driven to move by starting the second drive motor, and the second gear is engaged with the second teeth to drive the placement ring to rotate, thereby improving the comprehensiveness of the detection, and when it is necessary to adjust the height of the detector, the fixing bolt is loosened, and then the support frame is extended from the inside of the moving frame, and then the fixing bolt is tightened to fix the support frame, thereby realizing the adjustment of the detector position and improving the convenience of use.
[0010] Furthermore, the bottom wall of the mobile frame is slidably connected to the support frame, and the side wall of the mobile frame is threadedly connected to the fixing bolts. Two groups of fixing bolts are symmetrically arranged with the central axis of the support frame. The fixing bolts cooperate with the support frame, and the position of the detector can be adjusted as needed through the support frame, which is conducive to increasing the convenience of use.
[0011] Furthermore, a detector is fixedly connected to the bottom wall of the support frame, and a light ring is fixedly connected to the bottom wall of the detector. The light ring cooperates with the detector, and fill light is achieved through the light ring, so as to better increase the accuracy of detection.
[0012] Furthermore, the rotating component includes a second driving motor fixedly connected to the bottom wall of the detection plate, the output end of the second driving motor is fixedly connected to the second gear, the top wall of the detection plate is provided with a rotating groove, the bottom wall of the detection plate is fixedly connected to a rotating frame, the top wall of the rotating frame is rotatably connected to a placement ring, the outer wall of the placement ring is fixedly connected to uniformly distributed second teeth, the second teeth are meshed with the second gear, and the second teeth are driven to move by the second gear, thereby driving the placement ring to rotate, thereby facilitating the improvement of the detection range.
[0013] Furthermore, the leveling component includes a threaded rod threadedly connected to the bottom wall of the detection frame, the threaded rod, the bottom wall is fixedly connected to a support block, and the threaded rod is evenly distributed in two to five groups along the bottom wall of the detection frame, so that the detection frame can be leveled easily through the threaded rod.
[0014] (3) Beneficial effects
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model starts the first driving motor, thereby driving the first gear to rotate. Under the action of the first tooth, the moving frame slides along the slide slot, and the supporting frame is driven to move by the moving frame, thereby driving the detector to detect around the product, which is conducive to improving applicability and solving the problem that when the CCD detection device is used to detect the product in the prior art, the position of the detection device is fixed. When the size of some products is large, it is not convenient to increase the detection range of the product, which is not conducive to adapting to products of different sizes and has low applicability;
[0017] 2. By starting the second drive motor to drive the second gear to move, the second gear is meshed with the second teeth to drive the placement ring to rotate, thereby improving the comprehensiveness of the detection and solving the problem in the prior art that when the detection equipment is used, it is not conducive to increasing the real-time and accuracy of object detection and is not convenient for improving the detection of product surface defects. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is one of the overall structural schematic diagrams of a specific implementation method of the device of the utility model;
[0019] Figure 2 This is the second overall structural diagram of a specific implementation method of the device of the utility model;
[0020] Figure 3 This is one of the partial structural schematic diagrams of the moving parts of a specific implementation of the device of the utility model;
[0021] Figure 4 This is a second schematic diagram of a partial structure of a moving part of a specific implementation of the device of the utility model;
[0022] Figure 5 For the utility model device Figure 2 A magnified view of the structure in the middle.
[0023] The marks in the accompanying drawings are: 100, detection frame; 101, detection plate; 110, moving ring; 111, first tooth; 112, slide groove; 113, moving frame; 114, first drive motor; 115, first gear; 120, support frame; 121, fixing bolt; 122, detector; 123, light ring; 130, second drive motor; 131, second gear; 132, rotating groove; 133, rotating frame; 134, placement ring; 135, second tooth; 140, threaded rod; 141, support block. DETAILED DESCRIPTION
[0024] This specific implementation is a mobile CCD detection device, and its structural diagram is as follows Figure 1-5 As shown, the detection device includes a detection frame 100 and a detection plate 101 fixedly connected to the top wall of the detection frame 100, the top wall of the detection plate 101 is connected with a moving component for increasing the detection range, the bottom wall of the detection plate 101 is connected with a rotating component for adjusting the angle, the bottom wall of the detection frame 100 is connected with a leveling component for adjusting the flatness of the detection frame 100, the moving component includes a moving ring 110 fixedly connected to the top wall of the detection plate 101, the outer wall of the moving ring 110 is fixedly connected with uniformly distributed first teeth 111, the side wall of the moving ring 110 is provided with a slide groove 112, the outer wall of the moving ring 110 is slidably connected with a moving frame 113 through the slide groove 112, the outer wall of the moving frame 113 is fixedly connected with a first drive motor 114, the inner wall of the moving frame 113 is rotatably connected with a first gear 115, the output end of the first drive motor 114 is fixedly connected to the first gear 115, and the first gear 115 is meshingly connected with the first teeth 111.
[0025] The bottom wall of the movable frame 113 is slidably connected to the support frame 120 , and the side wall of the movable frame 113 is threadedly connected to the fixing bolts 121 . Two groups of the fixing bolts 121 and the central axis of the support frame 120 are symmetrically arranged, and the fixing bolts 121 cooperate with the support frame 120 .
[0026] In addition, a detector 122 is fixedly connected to the bottom wall of the support frame 120 , and a light ring 123 is fixedly connected to the bottom wall of the detector 122 , and the light ring 123 cooperates with the detector 122 .
[0027] In addition, the rotating component includes a second driving motor 130 fixedly connected to the bottom wall of the detection plate 101, the output end of the second driving motor 130 is fixedly connected to the second gear 131, the top wall of the detection plate 101 is provided with a rotating groove 132, the bottom wall of the detection plate 101 is fixedly connected to a rotating frame 133, the top wall of the rotating frame 133 is rotatably connected to a placement ring 134, the outer wall of the placement ring 134 is fixedly connected to uniformly distributed second teeth 135, and the second teeth 135 are meshed and connected with the second gear 131.
[0028] In addition, the leveling component includes a threaded rod 140 threadedly connected to the bottom wall of the detection frame 100 , the threaded rod 140 , the bottom wall is fixedly connected with a support block 141 , and the threaded rod 140 is evenly distributed in two to five groups along the bottom wall of the detection frame 100 .
[0029] Working principle: When using the device of the present technical solution, the detection frame 100 is placed at the position where it is needed, and then the threaded rod 140 is rotated according to the use site to realize the leveling of the detection frame 100, and then the product to be detected is placed on the placement ring 134, and the light ring 123 is turned on to improve the accuracy of the detection, and then the first drive motor 114 is turned on, thereby driving the first gear 115 to rotate, and under the action of the first tooth 111, the moving frame 113 is realized to slide along the slide groove 112, and the support frame 120 is driven to move through the moving frame 113, thereby driving the detector 122 is used to detect the product around it. When the angle of the product needs to be adjusted, the second drive motor 130 is started to drive the second gear 131 to move, and the second gear 131 is engaged with the second tooth 135 to drive the placement ring 134 to rotate, thereby improving the comprehensiveness of the detection. When the height of the detector 122 needs to be adjusted, the fixing bolt 121 is loosened, and then the support frame 120 is extended from the inside of the mobile frame 113, and then the fixing bolt 121 is tightened to fix the support frame 120, thereby realizing the adjustment of the position of the detector 122 and improving the convenience of use.
[0030] All technical features in this embodiment can be freely combined according to actual needs.
[0031] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A mobile CCD detection device, comprising a detection frame (100) and a detection plate (101) fixedly connected to the top wall of the detection frame (100), characterized in that: The top wall of the detection plate (101) is connected to a movable component for increasing the detection range, the bottom wall of the detection plate (101) is connected to a rotating component for adjusting the angle, and the bottom wall of the detection frame (100) is connected to a leveling component for adjusting the flatness of the detection frame (100); The moving component comprises a moving ring (110) fixedly connected to the top wall of the detection plate (101); the outer wall of the moving ring (110) is fixedly connected with uniformly distributed first teeth (111); the side wall of the moving ring (110) is provided with a slide groove (112); the outer wall of the moving ring (110) is slidably connected with a moving frame (113) through the slide groove (112); the outer wall of the moving frame (113) is fixedly connected with a first driving motor (114); the inner wall of the moving frame (113) is rotatably connected with a first gear (115); the output end of the first driving motor (114) is fixedly connected with the first gear (115); and the first gear (115) is meshingly connected with the first teeth (111).
2. The mobile CCD detection device according to claim 1, characterized in that: The bottom wall of the movable frame (113) is slidably connected to the support frame (120), and the side wall of the movable frame (113) is threadedly connected to the fixing bolt (121). Two groups of the fixing bolt (121) and the central axis of the support frame (120) are symmetrically arranged, and the fixing bolt (121) cooperates with the support frame (120).
3. The mobile CCD detection device according to claim 2, characterized in that: A detector (122) is fixedly connected to the bottom wall of the support frame (120), a light ring (123) is fixedly connected to the bottom wall of the detector (122), and the light ring (123) cooperates with the detector (122).
4. The mobile CCD detection device according to claim 1, characterized in that: The rotating component comprises a second drive motor (130) fixedly connected to the bottom wall of the detection plate (101); the output end of the second drive motor (130) is fixedly connected to a second gear (131); the top wall of the detection plate (101) is provided with a rotation groove (132); the bottom wall of the detection plate (101) is fixedly connected to a rotating frame (133); the top wall of the rotating frame (133) is rotatably connected to a placement ring (134); the outer wall of the placement ring (134) is fixedly connected to uniformly distributed second teeth (135); the second teeth (135) are meshingly connected to the second gear (131).
5. The mobile CCD detection device according to claim 1, characterized in that: The leveling component comprises a threaded rod (140) threadedly connected to the bottom wall of the detection frame (100), the bottom wall of the threaded rod (140) being fixedly connected to a support block (141), and the threaded rod (140) being evenly distributed in two to five groups along the bottom wall of the detection frame (100).