Textile defect detection device

By designing a textile defect detection device that includes a cleaning assembly of a suction box and a fan and a threaded rod adjustment assembly, the problem of inability to effectively clean the surface impurities of textiles in the prior art is solved, and the detection efficiency and accuracy are improved.

CN222599544UActive Publication Date: 2025-03-11SHENZHEN IMPAQ TESTING TECH
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Patent Information

Application Number
CN202420609219.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-11
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

Existing textile defect detection devices cannot effectively clean impurities on the surface of textiles, resulting in low work efficiency and reduced detection accuracy and accuracy.

Method used

A textile defect detection device is designed, including conveying equipment, cleaning components and adjustment components. The cleaning assembly absorbs impurities on the textile surface through the coordination of the suction box and the fan; the adjustment assembly is adjusted by the threaded rod and nut to ensure the appropriate level and height of the device.

Benefits of technology

It effectively reduces the time and operation of manual cleaning, improves work efficiency, reduces detection interference, and improves the accuracy and accuracy of textile defect detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of detection, particularly relates to a textile defect detection device, and aims to solve the problems that the working efficiency is reduced, interference is increased, and the detection precision and accuracy are reduced as the conventional device cannot suck and clean impurities on the surface of a textile. A first portal frame is fixedly arranged at the top of the conveying equipment, and a scanning detection unit is fixedly arranged on the top wall of the first portal frame; the cleaning assembly is arranged on the conveying equipment and is used for cleaning impurities on the surface of the textile; the adjusting assembly is arranged on the conveying equipment and used for adjusting the height and the levelness of the device. Through the arrangement of the cleaning assembly, impurities on the surface of the textile can be sucked and cleaned, the manual cleaning time and operation are reduced, the working efficiency is improved, meanwhile, interference can be reduced, defects of the textile can be detected more easily, and therefore the detection precision and accuracy are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection, in particular to a textile defect detection device. Background Art

[0002] Textiles, that is, products made through textile processing, including woven fabrics, knitted fabrics and braided fabrics, are the main materials for making clothes and other items. Generally, in order to ensure the quality of the products, textiles need to be inspected for defects after they are produced.

[0003] Currently available textile defect detection devices are unable to remove impurities on the surface of textiles, resulting in manual cleaning time, which reduces work efficiency and increases interference, making it difficult to detect real textile defects, thereby reducing detection precision and accuracy. Utility Model Content

[0004] The utility model aims to solve the problem that the impurities on the surface of textiles cannot be sucked out and cleaned in the prior art, thereby reducing work efficiency and increasing interference, thereby reducing detection precision and accuracy, and proposes a textile defect detection device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A textile defect detection device, comprising:

[0007] A conveying device, wherein a first gantry is fixedly arranged on the top of the conveying device, and a scanning detection unit is fixedly arranged on the top wall of the first gantry;

[0008] A cleaning component, which is disposed on the conveying device and is used to clean impurities on the surface of the textile;

[0009] The adjusting component is arranged on the conveying device and is used to adjust the height and levelness of the device.

[0010] In one possible design, the cleaning component includes a second gantry fixedly arranged on the top of the conveying equipment, two support rods are symmetrically fixedly arranged on the top of the inner wall of the second gantry, the bottom ends of the two support rods are fixedly arranged with the same suction box, and the top of the second gantry is fixedly arranged with a collecting box, both sides of the collecting box are fixedly connected with ventilation pipes, the other ends of the two ventilation pipes pass through the second gantry and are respectively fixedly connected with the two sides of the suction box, and a fan is fixedly arranged on one side of the collecting box, and the fan is connected with the collecting box.

[0011] In a possible design, the adjustment assembly includes a support frame fixedly arranged at the bottom of the conveying equipment, the bottom of the support frame is rectangular and threadedly connected with four threaded rods, the bottom ends of the four threaded rods are fixedly provided with nuts, the bottoms of the four nuts are rotatably provided with support pads, the outsides of the four threaded rods are threadedly connected with nuts, and the bottoms of the four support pads are fixedly provided with anti-slip pads.

[0012] In a possible design, two plug-in slots are provided on the top of the collection box, and filter element frames are inserted into the two plug-in slots, and filter elements are detachably provided inside the two filter element frames.

[0013] In a possible design, a same storage platform is fixedly provided on the side where the inner walls of both sides of the first gantry are close to each other, a fill light is embedded on the top of the storage platform, and both sides of the storage platform are inclined.

[0014] In a possible design, a mounting frame is fixedly provided on one side of the first gantry, and a touch display screen is fixedly provided on the top of the mounting frame.

[0015] In the present application, when starting to use, first assemble the device with other conveying devices to form an assembly line. When the ground is uneven, turn the nut on the threaded rod for adjustment. When the nut is rotated, the threaded rod is rotated out from the bottom of the support frame, which can push one side of the conveying device to rise. The threaded rods at different positions are rotated and adjusted in turn by the above method until the device is horizontal, and then the nut is screwed. The nut is rotated on the threaded rod until it is engaged with the bottom of the support frame to complete the locking of the position. The adjustment of the horizontality can keep the device in a horizontal state to prevent the tilt of the device from affecting the transportation of textiles. By ensuring the horizontality of the device, it can be ensured that the surface of the textile is in the correct position during detection, avoiding errors and missed detections caused by poor levelness, and improving the accuracy of detection. When the height between the device and other equipment is inconsistent, the nut on the threaded rod is rotated according to the above principle for adjustment until the device and other equipment are at the same height and horizontal. The height adjustment can avoid the height being fixed and being unable to be used with equipment of different heights, thereby improving the practicality of the device. Then the power is turned on, and the textile passes through other When the conveying device conveys the textile to the conveying equipment, the conveyor belt on the conveying equipment drives the textile to move in the direction of the second gantry, and then the textile is conveyed to the bottom of the suction box through the conveyor belt. At this time, the fan is working. When the fan is started, suction is generated inside the collection box. While suction is generated inside the collection box, suction is generated inside the suction box through the ventilation pipe, so that the suction box can remove and clean impurities on the surface of the textile through multiple suction ports at the bottom, which can reduce the time and operation of manual cleaning, improve work efficiency, and reduce interference, so that real textile defects are easier to detect, thereby improving detection precision and accuracy. The conveyor belt drives the cleaned textile to move in the direction of the first gantry until the textile is conveyed to the storage table by the conveyor belt. The bottom of the textile is illuminated by a fill light, which can change the reflective characteristics of the textile surface, increase the light and dark contrast between the bottom defects and the surrounding materials, make smaller or subtle bottom defects easier to detect, and further improve the accuracy of defect detection. Scanning and detection are performed by the scanning detection unit, and the scanned and photographed information is transmitted to the touch display screen for display.

[0016] The utility model has the following beneficial effects:

[0017] In the utility model, by setting the cleaning component, the fan generates suction force on the inside of the collection box when it is started, and the suction force generated inside the collection box is simultaneously generated on the inside of the suction box through the ventilation pipe, so that the suction box can remove and clean impurities on the surface of the textile through multiple suction ports at the bottom, which can reduce the time and operation of manual cleaning, improve work efficiency, and reduce interference, so that real textile defects can be more easily detected, thereby improving detection precision and accuracy;

[0018] The utility model discloses a device for adjusting the horizontal degree of the conveyor belt by rotating the nut on the threaded rod through the setting of the adjusting component, and the nut is rotated to make the threaded rod rotate out from the bottom of the support frame at the same time, so as to push one side of the conveying device to rise. The threaded rods at different positions are rotated and adjusted in turn through the above method until the device is in a horizontal state, and then the nut is screwed, and the nut is rotated on the threaded rod until it abuts against the bottom of the support frame to complete the locking of the position. The adjustment of the horizontal degree can keep the device in a horizontal state, and prevent the tilt of the device from affecting the conveying of the textile. By ensuring the horizontal degree of the device, it can be ensured that the surface of the textile is in the correct position during detection, and the error and missed detection caused by poor levelness can be avoided, so as to improve the accuracy of detection. When the height of the device is inconsistent with that of other devices, the nut on the threaded rod is rotated according to the above principle to adjust until the device is at the same height and horizontal with other devices. The height adjustment can avoid the height being fixed and being unable to be used in conjunction with devices of different heights, so as to improve the practicality of the device.

[0019] The utility model can remove impurities on the surface of textiles by setting the cleaning component, reduce the time and operation of manual cleaning, improve work efficiency, and reduce interference, making it easier to detect real textile defects, thereby improving detection precision and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall main structure of a textile defect detection device proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the overall side view structure of a textile defect detection device proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the enlarged structure of the adjustment component of a textile defect detection device proposed by the utility model;

[0023] Figure 4 This is a schematic diagram of the disassembled structure of some components of a textile defect detection device proposed by the utility model.

[0024] In the figure: 1. Conveying equipment; 2. Support frame; 3. First gantry; 4. Scanning and detection unit; 5. Storage table; 6. Fill light; 7. Touch screen; 8. Second gantry; 9. Support rod; 10. Suction box; 11. Collection box; 12. Fan; 13. Ventilation duct; 14. Filter element frame; 15. Filter element; 16. Threaded rod; 17. Nut; 18. Support pad; 19. Nut. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Example 1

[0027] Reference Figure 1-4 , a detection device, comprising:

[0028] A conveying device 1, a first gantry 3 is fixedly arranged on the top of the conveying device 1, and a scanning detection unit 4 is fixedly arranged on the top wall of the first gantry 3;

[0029] A cleaning component, which is disposed on the conveying device 1 and is used to clean impurities on the surface of the textile;

[0030] An adjusting component is arranged on the conveying device 1 and is used to adjust the height and levelness of the device.

[0031] The above technical solution can achieve that the scanning and detection unit 4 includes a camera and a signal transmitter, the textile is scanned and photographed by the camera, and the photographed information is transmitted to the touch screen 7 for display by the signal transmitter. The conveying device 1 includes a motor, a rotating rod and a conveyor belt, etc. The conveyor belt is wrapped around the outside of the two rotating rods. The motor drives the rotating rod to rotate, and the rotating rod drives the conveyor belt thereon to rotate, thereby completing the conveying of the textile. By setting the cleaning component, impurities on the surface of the textile can be sucked and cleaned, reducing the time and operation of manual cleaning, improving work efficiency, and reducing interference at the same time, so that real textile defects are easier to detect, thereby improving the detection precision and accuracy. By adjusting the setting of the component, the level and height can be adjusted. The adjustment of the level can keep the device in a horizontal state to prevent the tilt of the device from affecting the conveying of the textile. By ensuring the adjustment of the level of the device, it can be ensured that the surface of the textile is in the correct position during detection, avoiding errors and missed detections caused by poor levelness, and improving the accuracy of detection. The height adjustment can avoid the height being fixed and being unable to be used with devices of different heights, thereby improving the practicality of the device.

[0032] Reference Figure 2 and Figure 4The cleaning component includes a second gantry 8 fixedly arranged on the top of the conveying equipment 1, two support rods 9 are symmetrically fixedly arranged on the top of the inner wall of the second gantry 8, and the same suction box 10 is fixedly arranged at the bottom ends of the two support rods 9. A collecting box 11 is fixedly arranged on the top of the second gantry 8, and ventilation pipes 13 are fixedly connected to both sides of the collecting box 11. The other ends of the two ventilation pipes 13 pass through the second gantry 8 and are fixedly connected to both sides of the suction box 10 respectively. A fan 12 is fixedly arranged on one side of the collecting box 11, and the fan 12 is connected to the collecting box 11.

[0033] The above technical scheme can achieve the goal of providing a cavity inside the suction box 10, and providing a plurality of suction ports evenly distributed at the bottom of the suction box 10, and the plurality of suction ports are connected to the cavity of the suction box 10. Through the arrangement of the collecting box 11, the ventilation pipe 13, the fan 12 and the suction box 10, when the fan 12 is started, suction is generated to the inside of the collecting box 11. While suction is generated inside the collecting box 11, suction is generated to the inside of the suction box 10 through the ventilation pipe 13, so that the suction box 10 can remove and clean impurities on the surface of the textile through the plurality of suction ports at the bottom, which can reduce the time and operation of manual cleaning, improve work efficiency, and reduce interference, so that real textile defects can be more easily detected, thereby improving detection precision and accuracy.

[0034] Reference Figure 3 The adjustment component includes a support frame 2 fixedly arranged at the bottom of the conveying equipment 1. The bottom of the support frame 2 is rectangular and threadedly connected with four threaded rods 16. The bottom ends of the four threaded rods 16 are fixedly provided with nuts 17. The bottoms of the four nuts 17 are rotatably provided with support pads 18. The outsides of the four threaded rods 16 are threadedly connected with nuts 19. The bottoms of the four support pads 18 are fixedly provided with anti-slip pads.

[0035] The above technical solution can be achieved by setting the support pad 18, the nut 17 and the threaded rod 16, and the nut 17 on the threaded rod 16 is rotated for adjustment. When the nut 17 is rotated, the threaded rod 16 is rotated out from the bottom of the support frame 2, which can push one side of the conveying device 1 to rise. The threaded rod 16 at different positions is rotated and adjusted in turn by the above method until the device is horizontal. The adjustment of the horizontality can keep the device in a horizontal state to prevent the tilt of the device from affecting the conveying of the textile. By ensuring the horizontality of the device, it can be ensured that the surface of the textile is in the correct state during detection. The position can be adjusted to avoid errors and missed detections caused by poor levelness, and the accuracy of detection can be improved. When the device is inconsistent with other equipment, the nut 17 on the threaded rod 16 is turned according to the above principle to adjust until the device and other equipment are at the same height and level. The height adjustment can avoid the inability to use the device with different heights due to the fixed height, thereby improving the practicality of the device. Through the setting of the nut 19, the nut 19 is turned, and the nut 19 is rotated on the threaded rod 16 until it is in contact with the bottom of the support frame 2 to complete the locking position, thereby preventing the device from sliding down due to force.

[0036] Two plug-in slots are provided on the top of the collection box 11 , and filter element frames 14 are inserted into the two plug-in slots. Filter elements 15 are detachably provided inside the two filter element frames 14 .

[0037] The above technical solution can achieve the goal of removing the filter element frame 14 from the interior of the collection box 11 through the setting of the filter element frame 14, thereby facilitating the replacement of the filter element 15. Through the setting of the filter element 15, impurities can be filtered to prevent the impurities from entering the fan 12 and causing damage to the fan 12.

[0038] Reference Figure 1 A same storage platform 5 is fixedly provided on the inner walls of both sides of the first gantry 3 which are close to each other, a fill light 6 is embedded on the top of the storage platform 5, and both sides of the storage platform 5 are inclined.

[0039] The above technical solution can achieve the purpose of facilitating the conveying of textiles to the placing table 5 by the conveying equipment 1 by inclining the two sides of the placing table 5. By illuminating the bottom of the textile with the fill light 6, the reflective properties of the surface of the textile can be changed, and the light and dark contrast between the bottom defects and the surrounding materials can be increased, making smaller or subtle bottom defects easier to detect, thereby further improving the accuracy of defect detection.

[0040] The present application can be used in the technical field of textile defect detection, and can also be used in other fields applicable to the present application.

[0041] Example 2

[0042] Improved on the basis of embodiment 1: A textile defect detection device, which is applied to the technical field of textile defect detection devices, referring to Figure 2 A mounting frame is fixedly provided on one side of the first gantry 3, and a touch display screen 7 is fixedly provided on the top of the mounting frame.

[0043] The above technical solution can achieve the goal of presenting the scanned information on the touch screen 7 through the setting of the touch screen 7, which is convenient for the staff to check and mark the defective positions of the textiles. The touch screen 7 is connected to the scanning detection unit 4 for signal communication.

[0044] However, as is well known to those skilled in the art, the working principles and wiring methods of the conveying equipment 1, scanning detection unit 4, touch screen 7 and fan 12 are commonplace, and they are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A textile defect detection device, characterized in that: include: A conveying device (1), wherein a first gantry (3) is fixedly arranged on the top of the conveying device (1), and a scanning detection unit (4) is fixedly arranged on the top wall of the first gantry (3); A cleaning component, which is arranged on the conveying device (1) and is used to clean impurities on the surface of the textile; An adjustment component is arranged on the conveying device (1) and is used to adjust the height and levelness of the device.

2. A textile defect detection device according to claim 1, characterized in that: The cleaning component comprises a second gantry (8) fixedly arranged on the top of the conveying device (1); two support rods (9) are symmetrically fixedly arranged on the top of the inner wall of the second gantry (8); the bottom ends of the two support rods (9) are fixedly arranged with a same suction box (10); a collection box (11) is fixedly arranged on the top of the second gantry (8); both sides of the collection box (11) are fixedly connected with ventilation pipes (13); the other ends of the two ventilation pipes (13) pass through the second gantry (8) and are respectively fixedly connected with the two sides of the suction box (10); a fan (12) is fixedly arranged on one side of the collection box (11); the fan (12) is connected with the collection box (11).

3. A textile defect detection device according to claim 1, characterized in that: The adjustment component comprises a support frame (2) fixedly arranged at the bottom of the conveying device (1); the bottom of the support frame (2) is rectangular and threadedly connected to four threaded rods (16); nuts (17) are fixedly arranged at the bottom ends of the four threaded rods (16); support pads (18) are rotatably arranged at the bottoms of the four nuts (17); nuts (19) are threadedly connected to the outsides of the four threaded rods (16); and anti-slip pads are fixedly arranged at the bottoms of the four support pads (18).

4. A textile defect detection device according to claim 2, characterized in that: The top of the collection box (11) is provided with two insertion slots, and filter element frames (14) are inserted into the interior of the two insertion slots. The interiors of the two filter element frames (14) can be detachably provided with filter elements (15).

5. A textile defect detection device according to claim 1, characterized in that: A same storage platform (5) is fixedly provided on the side where the inner walls of both sides of the first gantry (3) are close to each other, a fill light (6) is embedded in the top of the storage platform (5), and the two sides of the storage platform (5) are inclined.

6. A textile defect detection device according to claim 5, characterized in that: A mounting frame is fixedly arranged on one side of the first gantry (3), and a touch display screen (7) is fixedly arranged on the top of the mounting frame.