Composite diode welding auxiliary tool
By designing a composite diode welding auxiliary tool including a detachable composite diode clamping tool and an adjustable bearing device, the problems of instability and low efficiency of composite diode welding in the prior art are solved, and efficient and stable welding effect is achieved.
Patent Information
- Application Number
- CN202420310048.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-02-20
AI Technical Summary
The prior art is difficult to stabilize and efficiently weld composite diodes, especially in the case of small sizes and complex shapes, resulting in poor welding quality and waste of resources.
A composite diode welding auxiliary tool is designed, including a removable composite diode clamping tool and an adjustable load bearing device. The clamping tool realizes automatic clamping through the combination of shrapnel, suspension ring and spring, and ensures stable clamping force by tightening the knob and slider design.
Through an automated clamping mechanism, the tool reduces the instability of manual operation, improves the accuracy and efficiency of composite diode welding, avoids resource waste, and is suitable for composite diode welding of various sizes.
Smart Images

Figure CN222602694U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of diode repair equipment, and in particular to a composite diode welding auxiliary tool. Background Art
[0002] The statements in this section merely provide background technical information related to the present application and do not necessarily constitute prior art.
[0003] At present, the welding of electronic components on circuit boards has basically been realized in batches and automation, without manual operation, but this belongs to the production link. After the processed and assembled circuit boards are put into use, it is inevitable that the electronic components on the circuit boards will be damaged during use, such as overcurrent, short circuit caused by conductive dust, loose solder joints caused by heat, etc., which will affect the life of the electronic components on the circuit boards.
[0004] If an electronic component on a circuit board is damaged, replacing the entire circuit board will undoubtedly increase costs and waste resources. Manufacturing companies often find some repair shops to repair circuit boards. Circuit boards can only be repaired manually after manual inspection and determination of the faulty components. Among them, composite diodes are commonly used electronic components, and their failure frequency is also high. Since some composite diodes are very small in size and difficult to pick up manually, workers often use tweezers to clamp them and then weld them. However, this has disadvantages: it is unstable to clamp composite diodes with tweezers manually. When welding, the left hand holds the tweezers and the right hand welds. Due to the small size, the left hand cannot hold it steadily, and welding cannot be guaranteed. On the other hand, clamping with tweezers requires manual application of a certain amount of pressure on the tweezers, and the pressure applied during welding cannot be guaranteed manually.
[0005] In view of this, it is necessary to provide a composite diode welding auxiliary tool to solve the above technical problems. Summary of the invention
[0006] The technical problem to be solved by the present application is to overcome the deficiencies of the prior art and provide a composite diode welding auxiliary tool.
[0007] The technical solution adopted by this application to solve the problems existing in the prior art is:
[0008] The present application proposes a composite diode welding auxiliary tool, including a composite diode clamping tool,
[0009] The composite diode clamping tool is detachably mounted on the carrying device;
[0010] The bearing device comprises a base, a support rod is fixedly arranged above the base, and a support arm arranged parallel to the surface of the base is fixedly arranged on the top of the support rod;
[0011] The composite diode clamping tool comprises two spring sheets, one end of each of the two spring sheets is fixedly connected to a hanging ring, and the other end of each of the two spring sheets is fixedly connected to a matching clamping portion; a spring is fixedly arranged between the two spring sheets;
[0012] The lifting ring is detachably connected to the supporting arm.
[0013] Preferably, an adjustment cavity is provided below one side of the base, a turntable is provided in the adjustment cavity, the turntable is fixedly connected to one end of the screw, and the other end of the screw passes through the base and is hinged to the bottom of the support member;
[0014] The screw rod is threadedly connected to the base.
[0015] Preferably, the support member comprises a support plate, and a telescopic rod is fixedly provided around the support plate and between the base;
[0016] A plurality of side rods are symmetrically arranged above the support plate, and support pads are fixedly arranged on the tops of the side rods.
[0017] Preferably, the tops of the support pads are on the same horizontal plane.
[0018] Preferably, the two spring sheets are each provided with an open groove penetrating the spring sheet, and two sides of one of the open grooves are provided with sliding grooves on the sides of the spring sheet, and a sliding rod is provided between the two sliding grooves, and two ends of the sliding rod are respectively slidably arranged in the two sliding grooves;
[0019] A connecting piece is fixedly sleeved in the middle of the slide rod; the connecting piece includes a connecting block fixedly connected to the slide rod at one end, the other end of the connecting block fixedly connected to one end of a connecting stud, and the other end of the connecting stud passes through another open slot and is threadedly connected to a tightening knob.
[0020] Preferably, a suspension rod is fixedly provided on the support arm, an external thread is provided at the end of the suspension rod, and a nut is threadedly connected to the external thread; a groove parallel to the axis of the suspension rod is provided on the suspension rod;
[0021] A buckle cavity is arranged in the middle of the hanging ring, and the buckle cavity is used to be sleeved on the hanging rod; a convex strip matching with the groove is fixedly arranged inside the buckle cavity on the inner wall of the hanging ring.
[0022] Preferably, the outer ring of the tightening knob is fixed with anti-slip grooves.
[0023] Preferably, the end of the clamping portion gradually narrows.
[0024] Compared with the prior art, the beneficial effects of this application are:
[0025] 1. A composite diode welding auxiliary tool of the present application, by adding a connector, a tightening knob, a slide groove and a slide rod capable of adjusting the clamping force on the composite diode clamping tool, does not require manual pinching;
[0026] 2. The composite diode clamping tool is detachably connected to the base, and the composite diode is fixed to the base after the clamping tool completes clamping the composite diode, and the height of the circuit board is adjustable, so the use effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0028] Figure 1 This is a schematic diagram of the overall structure of a composite diode welding auxiliary tool of the present application.
[0029] Figure 2 for Figure 1 The overall structural diagram of a composite diode welding auxiliary tool of the present application after removing the composite diode clamping tool,
[0030] Figure 3 for Figure 2 A partial enlarged view of area A in the middle.
[0031] Figure 4 This is a schematic diagram of the overall structure of a composite diode clamping tool of a composite diode welding auxiliary tool of the present application,
[0032] Figure 5 for Figure 4 Cross-sectional view of the connection relationship between the spring piece and the connector of the composite diode clamping tool.
[0033] In the figure:
[0034] 1. Base, 2. Adjustment chamber, 3. Turntable, 4. Screw, 5. Support,
[0035] 50. Support plate, 51. Telescopic rod, 52. Side rod, 53. Support pad,
[0036] 6. Support rod, 7. Support arm, 8. Composite diode clamping tool,
[0037] 80, lifting ring, 81, spring, 82, spring, 83, opening slot, 84, connecting piece,
[0038] 840, connection stud, 841, connection block,
[0039] 85. Tightening knob, 86. Clamping part, 87. Slide groove, 88. Slide rod,
[0040] 9. Hanging rod, 10. Groove, 11. External thread, 12. Buckle cavity, 13. Raised strip. DETAILED DESCRIPTION
[0041] The present application is further described below in conjunction with the accompanying drawings and embodiments.
[0042] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0043] In the present disclosure, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present disclosure, and do not specifically refer to any part or element in the present disclosure and should not be understood as limitations on the present disclosure.
[0044] This application proposes a composite diode welding auxiliary tool, referring to Figure 1 , Figure 2 and Figure 3 A composite diode welding auxiliary tool of the present application includes a composite diode clamping tool 8, which is detachably mounted on a carrying device; the carrying device includes a base 1, a support rod 6 is fixedly mounted above the base, and a support arm 7 parallel to the surface of the base 1 is fixedly mounted on the top of the support rod 6; the composite diode clamping tool 8 includes two spring sheets 81, one end of each of the two spring sheets 81 is fixedly connected to a hanging ring 80, and the other ends of each of the two spring sheets 81 are fixedly connected to a matching clamping portion 86, and the end of the clamping portion 86 gradually narrows; a spring 82 is fixedly mounted between the two spring sheets 81; the hanging ring 80 is detachably connected to the support arm 7.
[0045] refer to Figure 2 An adjustment cavity 2 is provided at the lower side of the base 1, and a turntable 3 is provided in the adjustment cavity 2. The turntable 3 is fixedly connected to one end of a screw rod 4, and the other end of the screw rod 4 passes through the base 1 and is hinged to the bottom of a support member 5; the screw rod 4 is threadedly connected to the base 1. The support member 5 includes a support plate 50, and a telescopic rod 51 is fixedly provided between the support plate 50 and the base 1; a plurality of side rods 52 are symmetrically provided above the support plate 50, and a support pad 53 is fixedly provided on the top of the side rod 52.
[0046] The tops of the support pads 53 are on the same horizontal plane so as to be used for mounting a circuit board to which a composite diode needs to be soldered.
[0047] refer to Figure 4 and Figure 5The two spring pieces 81 are provided with opening grooves 83 that penetrate the spring pieces 81, and two sides of one of the opening grooves 83 are provided with sliding grooves 87 on the sides of the spring piece 81, and a sliding rod 88 is provided between the two sliding grooves 87, and the two ends of the sliding rod 88 are respectively slidably arranged in the two sliding grooves 87; a connecting member 84 is fixedly sleeved in the middle of the sliding rod 88; the connecting member 84 includes a connecting block 841 fixedly connected to the sliding rod 88 at one end, and the other end of the connecting block 841 is fixedly connected to one end of a connecting stud 840, and the other end of the connecting stud 840 passes through another opening groove 83 and is threadedly connected to a tightening knob 85. In some embodiments, the outer ring of the tightening knob 85 is fixedly provided with anti-slip grooves.
[0048] A suspension rod 9 is fixedly provided on the support arm 7, and an external thread 11 is provided at the end of the suspension rod 9, on which a nut is threadedly connected; a groove 10 parallel to its axis is provided on the suspension rod 9; a buckle cavity 12 is provided in the middle of the lifting ring 80, and the buckle cavity 12 is used to be mounted on the suspension rod 9; a convex strip 13 cooperating with the groove 10 is fixedly provided on the inner wall of the lifting ring 80 inside the buckle cavity 12.
[0049] Working principle:
[0050] When the composite diode needs to be welded, first remove the composite diode clamping tool 8 from the support arm 7, and then refer to Figure 4 and Figure 5 , loosen the tightening knob 85 to place the composite diode between the two clamping parts 86, and then tighten the tightening knob 85 so that the composite diode is clamped by the clamping parts 86;
[0051] Then the diode clamping tool 8 is fixed on the support arm 7;
[0052] Finally, the circuit board to be welded with the composite diode is placed on the support pad 53, and the height of the circuit board can be adjusted by the turntable 3 to meet the welding requirements.
[0053] Finally, manual welding is done, the horizontal displacement of the circuit board is adjusted manually, and the vertical displacement is adjusted by the turntable 3.
[0054] The composite diode welding auxiliary tool of the present application is easy to use and is suitable for occasions such as electronic repair shops where circuit boards are repaired all year round. It is simple to use and is particularly suitable for welding composite diodes of smaller sizes.
[0055] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
[0056] Although the above describes the specific implementation methods of the present application in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present application. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present application, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the present application.
Claims
1. A composite diode welding auxiliary tool, comprising a composite diode clamping tool (8), characterized in that: The composite diode clamping tool (8) is detachably mounted on the carrying device; The bearing device comprises a base (1), a support rod (6) is fixedly provided above the base, and a support arm (7) is fixedly provided on the top of the support rod (6) and is arranged parallel to the surface of the base (1); The composite diode clamping tool (8) comprises two spring sheets (81), one end of each of the two spring sheets (81) is fixedly connected to a hanging ring (80), and the other ends of each of the two spring sheets (81) are fixedly connected to a matching clamping portion (86); a spring (82) is fixedly provided between the two spring sheets (81); The lifting ring (80) is detachably connected to the supporting arm (7).
2. A composite diode welding auxiliary tool according to claim 1, characterized in that: An adjustment cavity (2) is provided below one side of the base (1), a rotating disk (3) is provided in the adjusting cavity (2), the rotating disk (3) is fixedly connected to one end of a screw rod (4), and the other end of the screw rod (4) passes through the base (1) and is hinged to the bottom of a support member (5); The screw rod (4) is threadedly connected to the base (1).
3. A composite diode welding auxiliary tool according to claim 2, characterized in that: The support member (5) comprises a support plate (50), and telescopic rods (51) are fixedly provided around the support plate (50) and between the base (1); A plurality of side rods (52) are symmetrically arranged above the support plate (50), and a support pad (53) is fixedly arranged on the top of the side rod (52).
4. A composite diode welding auxiliary tool according to claim 3, characterized in that: The tops of the support pads (53) are on the same horizontal plane.
5. A composite diode welding auxiliary tool according to any one of claims 1 to 4, characterized in that: The two spring sheets (81) are each provided with an opening groove (83) penetrating the spring sheet (81), and two sides of one of the opening grooves (83) are provided with a slide groove (87) on the side surface of the spring sheet (81), and a slide rod (88) is provided between the two slide grooves (87), and two ends of the slide rod (88) are respectively slidably arranged in the two slide grooves (87); A connecting piece (84) is fixedly sleeved in the middle of the slide bar (88); the connecting piece (84) comprises a connecting block (841) having one end fixedly connected to the slide bar (88); the other end of the connecting block (841) is fixedly connected to one end of a connecting stud (840); the other end of the connecting stud (840) passes through another opening slot (83) and is threadedly connected to a tightening knob (85).
6. The composite diode welding auxiliary tool according to claim 5, characterized in that: The support arm (7) is fixedly provided with a suspension rod (9), the end of the suspension rod (9) is provided with an external thread (11), and a nut is threadedly connected to the external thread (11); the suspension rod (9) is provided with a groove (10) in a direction parallel to its axis; A buckle cavity (12) is provided in the middle of the hanging ring (80), and the buckle cavity (12) is used to be mounted on the hanging rod (9); a convex strip (13) matching with the groove (10) is fixedly provided inside the buckle cavity (12) and located on the inner wall of the hanging ring (80).
7. The composite diode welding auxiliary tool according to claim 5, characterized in that: The outer ring of the tightening knob (85) is fixedly provided with anti-slip grooves.
8. The composite diode welding auxiliary tool according to claim 5, characterized in that: The clamping portion (86) gradually narrows at its distal end.