Diaphragm filter press with independent discharging function
By setting up independent receiving chambers of the filtrate and filter cake in the cutting box of the diaphragm filter press, and adjusting the position of the cutting box using the pulley mechanism, the mutual influence of the filtrate and filter cake when falling is solved, achieving a safer and more independent receiving effect.
Patent Information
- Application Number
- CN202420867404.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing diaphragm filter presses are prone to touch the channel receiving the filtrate when the filter cake falls, resulting in the filtrate and the filter cake splashing or breaking into other channels, and have a long independence and are difficult to effectively separate.
An independent feeding diaphragm filter press is designed. By setting a filter cake receiving chamber and a filtrate receiving chamber in the feeding box, and adjusting the position of the feeding box when the filtrate and the filter cake are received by pulley mechanism to ensure independent reception of the filtrate and the filter cake.
It realizes a more independent and safe reception of the filtrate and filter cake, avoids splashing or breaking into other channels, and improves the separation efficiency and stability of the equipment.
Smart Images

Figure CN222605495U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of filter presses, and in particular to an independent feeding diaphragm filter press. Background Art
[0002] Diaphragm filter press, also known as diaphragm filter press, is a filter press with an elastic membrane installed between the filter plate and the filter cloth. During use, when the feeding is completed, high-pressure fluid or gas medium can be injected into the diaphragm plate, then the entire diaphragm will bulge to compress the filter cake, thereby achieving further dehydration of the filter cake, which is usually referred to as squeeze filtration.
[0003] Existing diaphragm filter presses usually input materials from the middle of the filter plate, and the liquid is filtered and output through the channels on both sides of the filter plate, while the filter cake is retained in the chamber between the filter plate and the filter cloth. Therefore, a channel for receiving the filter cake is usually set in the middle of the filter plate, and channels for receiving the liquid are set on both sides of the filter plate, thereby realizing the separate recovery of the filter cake and the filtrate.
[0004] In the above-mentioned diaphragm filter press, the filter cake cannot fall vertically like liquid when it falls, especially in the diaphragm filter press, the filter cake has strong bonding due to further dehydration, and the filter cake can easily touch the channel for receiving the filtrate when it falls as a whole, while the filtrate and filter cake are only distinguished and separated by position and have a long independence. In some cases, the filtrate and filter cake can easily enter other channels due to splashing or touching. Utility Model Content
[0005] In order to better independently discharge solid and liquid materials so that the two are less likely to affect each other, the present application provides a membrane filter press with independent discharge.
[0006] The present application provides an independent feeding diaphragm filter press adopting the following technical solution:
[0007] A separate feeding diaphragm filter press comprises a main machine and a feeding box, wherein the main machine comprises a frame and a plurality of filter elements mounted on the frame and can move horizontally along the length direction of the frame, the filter elements form filter chambers, the feeding box is located below the filter elements, a feeding cavity is formed in the feeding box, a partition plate is arranged in the middle of the feeding cavity, the partition plate divides the feeding cavity into a filter cake receiving cavity and a filtrate receiving cavity along the width direction of the frame, the area covered by the filter cake receiving cavity and the area covered by the filtrate receiving cavity are both larger than the area of the vertical projection of the filter elements, and a pulley is arranged at the bottom of the feeding box.
[0008] By adopting the above technical scheme, by setting the cavity inside the feeding box to be composed of a filter cake receiving chamber and a filtrate receiving chamber, when the feeding box receives the filtrate, the receiving box slides to a state where the filtrate receiving chamber is located below the filter element, thereby receiving the filtrate through the filtrate receiving chamber. After the filtrate is received, when the feeding box receives the filter cake, the receiving box slides again to a state where the filter cake receiving chamber is located below the filter element, thereby receiving the filter cake through the filter cake receiving chamber. The filter cake and filtrate are received relatively more independently. Compared with simultaneously setting channels for receiving the filtrate and the filter cake, the filter cake receiving chamber has a larger receiving area, and the filter cake is less likely to scatter.
[0009] Optionally, two material unloading boxes are provided, and the frame includes a reinforcing column arranged in the middle of the length direction, the two material unloading boxes are arranged on both sides of the reinforcing column, and a diverter is arranged between the two material unloading boxes, and the two sides of the diverter correspond to the two material unloading boxes respectively.
[0010] By adopting the above technical solution, since the frame is long, a material box needs to be placed under the frame. By arranging a reinforcing column in the middle of the length direction of the frame, the frame is better supported. Two material boxes are arranged, so that the reinforcing column does not affect the sliding of the material box. The arrangement of the diverter solves the problem that the gap between the material boxes cannot receive the filtrate filter cake, and the filtrate filter cake is guided into the material box.
[0011] Optionally, there are two reinforcing columns and they are disposed on both sides of the frame in the width direction, and the diverter is fixed between the two reinforcing columns and the two sides are cantilevered above the two material discharge boxes.
[0012] By adopting the above technical solution, the reinforcing columns are also used to install the diverter, and the diverter is fixed between the reinforcing columns and cantilevered above the material box, so that the diverter will not affect the sliding of the material box.
[0013] Optionally, the frame includes columns arranged on four sides, and pulleys are also arranged at the bottom of the columns.
[0014] By adopting the above technical solution, a pulley is arranged on the column, and a pulley is arranged under the discharge box, so that the entire filter press can be conveniently transferred and adjusted in position.
[0015] Optionally, when receiving liquid, the filtrate receiving chamber of the material discharge box partially protrudes out of the outside of the frame and is configured as an external connection portion, and the external connection portion is provided with a drainage pipe.
[0016] By adopting the above technical solution, the material discharge box partially protrudes out of the frame, so that the drain pipe will not interfere with the frame, and the drain pipe can recover the filtrate in time.
[0017] Optionally, the end of the drain pipe is U-shaped and inserted into the filtrate receiving cavity, and the drain pipe is slidably matched with the discharge box.
[0018] By adopting the above technical solution, the drain pipe and the discharge box slide together, so that the drain pipe can be fixed to keep the state of the drain pipe stable, and the discharge box also slides relative to the drain pipe during the sliding process relative to the frame, so that the fixation of the drain pipe will not affect the sliding function of the discharge box.
[0019] Optionally, an automatic driving component is provided on one side of the material discharge box, and the automatic driving component includes a driving cylinder for driving the material discharge box to slide.
[0020] By adopting the above technical solution and automatically driving the components, the state of the material box can be automatically switched to achieve automated operation.
[0021] Optionally, a movable box is provided in the filter cake receiving cavity, the movable box is slidably embedded in the filter cake receiving cavity, and recovery handles are provided on both sides of the movable box.
[0022] By adopting the above technical solution, a movable box is provided in the filter cake receiving chamber, and the filter cake can be conveniently transferred by taking and placing the movable box. A recovery handle is provided on the movable box to facilitate lifting and transferring the movable box.
[0023] To summarize, by setting the cavity inside the feeding box to be composed of a filter cake receiving chamber and a filtrate receiving chamber, when the feeding box receives the filtrate, the receiving box slides to the state where the filtrate receiving chamber is located below the filter element, thereby receiving the filtrate through the filtrate receiving chamber. After the filtrate is received, when the feeding box receives the filter cake, the receiving box slides again to the state where the filter cake receiving chamber is located below the filter element, thereby receiving the filter cake through the filter cake receiving chamber. The filter cake and filtrate are received relatively more independently. Compared with simultaneously setting channels for receiving the filtrate and the filter cake, the filter cake receiving chamber has a larger receiving area, and the filter cake is less likely to scatter. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of the filter press in the embodiment of the present application. Figure 1 ;
[0025] Figure 2 This is a schematic diagram of the structure of the filter press in the embodiment of the present application. Figure 2 ;
[0026] Figure 3 yes Figure 1 The enlarged view of point A in the middle;
[0027] Figure 4 It is a structural schematic diagram of the blanking box in the embodiment of the present application;
[0028] Figure 5 It is a structural schematic diagram of the activity box in the embodiment of the present application;
[0029] Figure 6 It is a schematic diagram of the structure of the drain pipe and the sliding member in the embodiment of the present application.
[0030] Description of reference numerals: 1. main machine; 11. frame; 111. thrust plate; 112. hydraulic cylinder seat; 113. cross beam; 114. column; 115. reinforcing column; 12. filter element; 121. filter chamber; 13. hydraulic component; 2. material box; 21. material chamber; 211. filter cake receiving chamber; 212. filtrate receiving chamber; 22. partition plate; 23. external connection part; 24. pulling handle; 3. pulley; 4. Clamping plate; 5. Stabilizing member; 51. Stabilizing disc; 52. Stabilizing column; 53. Support disc; 6. Diverter; 7. Movable box; 71. Receiving notch; 72. Recovering handle; 73. Card-mounting block; 731. Card-mounting groove; 8. Drain pipe; 81. Sliding member; 82. Ball bearing; 83. Limiting groove; 9. Automatic drive assembly; 91. Mounting plate; 92. Positioning plate; 921. Positioning hole; 93. Drive cylinder. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-6 This application is described in further detail.
[0032] The embodiment of the present application discloses an independent feeding diaphragm filter press.
[0033] Reference Figure 1 and Figure 2 A membrane filter press with independent material discharge comprises a main machine 1 and a material discharge box 2. The main machine 1 as the main part of the filter press comprises a frame 11 and a filter element 12, a hydraulic component 13 and an electrical component installed on the frame 11. The frame 11 comprises a thrust plate 111, a hydraulic cylinder seat 112, two cross beams 113 installed between the thrust plate 111 and the hydraulic cylinder seat, and a supporting column 114 and a reinforcing column 115. The two ends of the two cross beams 113 are respectively fixed to the thrust plate 111 and the hydraulic cylinder seat 112. The columns 114 have four corners of the frame 11. In this embodiment, two columns 114 are arranged under the thrust plate 111 and the hydraulic cylinder seat 112, and pulleys 3 are installed under the four columns 114.
[0034] The filter element 12 is placed vertically on two cross beams 113. There are multiple filter elements 12, which are arranged along the length direction of the frame 11 and can move horizontally. The filter element 12 is composed of a filter frame, a filter plate and a filter cloth arranged in sequence to form a filter chamber 121. An elastic membrane is installed between the filter plate and the filter cloth, and the feed port of the filter element 12 is located in the middle; a clamping plate 4 is also set between the two cross beams 113, and the clamping plate 4 is driven to move forward and backward by the hydraulic cylinder piston, and the filter element 12 is clamped by the clamping plate 4 to the hydraulic working pressure.
[0035] The hydraulic component 13 is composed of hydraulic auxiliary parts such as an oil tank and an oil filter, as well as a hydraulic pump, a valve, a hydraulic cylinder and a hydraulic pipeline, and is installed on the hydraulic cylinder seat 112; the electrical components are used to control the entire filter press.
[0036] Reference Figure 1 and Figure 3 , a reinforcing column 115 is arranged on one side of the middle part away from the hydraulic cylinder seat 112 along the length direction of the cross beam 113 of the frame 11. There are two reinforcing columns 115, and the two reinforcing columns 115 are installed one by one under the two cross beams 113 and correspond to each other. At the same time, a stabilizing member 5 is arranged at the bottom of the reinforcing column 115, and the stabilizing member 5 includes a stabilizing plate 51 and a stabilizing column 52. The stabilizing plate 51 is welded and fixed to the lower end of the reinforcing column 115. The stabilizing plate 51 is provided with a threaded hole for the stabilizing column 52 to be screwed into. A supporting plate 53 is arranged at the lower end of the stabilizing column 52. The diameter of the supporting plate 53 is larger than that of the stabilizing column 52 and is coaxial with the stabilizing column 52. By rotating the stabilizing column 52, the distance between the supporting plate 53 and the stabilizing plate 51 is adjusted, and the reinforcing column 115 is limited by friction force, thereby limiting the slippage of the entire frame 11, and stabilizing the frame 11 in situ without slipping and moving at will.
[0037] The material discharge box 2 is located below the filter element 12. Two material discharge boxes 2 are provided. The two material discharge boxes 2 are respectively arranged on both sides of the reinforcing columns 115. Due to the positions of the reinforcing columns 115, the sizes of the material discharge boxes 2 on both sides along the length direction of the frame 11 are different. A diverter 6 is arranged between the two material discharge boxes 2. Specifically, the diverter 6 is in an inverted V shape. The diverter 6 is located between the two reinforcing columns 115, and the two ends of the diverter 6 are welded and fixed to the side walls opposite to the two reinforcing columns 115. The two sides of the diverter 6 are cantilevered above the two material discharge boxes 2, and the two sides of the diverter 6 correspond to the two material discharge boxes 2 respectively.
[0038] Reference Figure 2 and Figure 4The material box 2 is a box body with an opening on the upper side, and the open cavity of the material box 2 is set as a material box 21. A partition plate 22 is provided in the middle of the material box 21 along the width direction of the frame 11. The partition plate 22 divides the material box 21 into a filter cake receiving chamber 211 and a filtrate receiving chamber 212 along the width direction of the frame 11. A pulley 3 is provided at the bottom of the material box 2. The material box 2 adjusts the receiving state by sliding. In this embodiment, the material box 2 has two states, one state is that the filtrate receiving chamber 212 corresponds to the filter element 12, and the filtrate receiving chamber 212 is located below the filter element 12, and the other state is that the filter cake receiving chamber 211 corresponds to the filter element 12, and the filter cake receiving chamber 211 is located below the filter element 12. The area covered by the filter cake receiving chamber 211 and the area covered by the filtrate receiving chamber 212 are both larger than the area of the vertical projection of the filter element 12.
[0039] Reference Figure 4 and Figure 5 , wherein a movable box 7 is arranged in the filter cake receiving chamber 211, and the movable box 7 is also a box body with an upper opening, and the movable box 7 is slidably embedded in the filter cake receiving chamber 211, and the upper part of the movable box 7 protrudes a certain height from the material box 2, so that the height of the movable box 7 is higher than the filtrate receiving chamber 212, and the filter cake is not easy to fall into the filtrate recovery chamber, and at the same time, a receiving notch 71 is provided on the side of the movable box 7 close to the diverter 6, so that the height of the movable box 7 will not interfere with the diverter 6 and affect the sliding of the material box 2, and recovery handles are arranged on both sides of the movable box 7 Hand 72, in this embodiment, the recovery handle 72 is arranged on the inner side of the movable box 7 so as not to interfere with the frame 11, and the recovery handle 72 is arranged at intervals along the length direction of the frame 11, so as to facilitate the application of force to the movable box 7, and the recovery handle 72 on the side of the diverter 6 is not to interfere with the diverter 6. The recovery handle 72 can be installed in a card-mounted manner. Specifically, a card-mounting block 73 is provided on the movable and inner wall, and a card-mounting groove 731 is provided on the lower side wall of the card-mounting block 73. The recovery handle 72 is annular and the lower part is card-mounted with the card-mounting block 73.
[0040] In this embodiment, the recovery handle 72 is a square ring, and the recovery handle 72 on the other side can also adopt the same clamping method, which is conducive to the recovery of the filter cake, and the clamping block 73 on the side away from the diverter 6 is higher than the clamping block on the side close to the diverter 6.
[0041] Reference Figure 2 , Figure 4 and Figure 6When the filtrate receiving chamber 212 of the material box 2 is in the state corresponding to the filter element 12, the side of the material box 2 away from the movable box 7 protrudes out of the outside of the frame 11 and is set as an external connection part 23. The two external connections 23 are provided with a drain pipe 8 on the side away from each other. The drain pipe 8 extends in a direction away from the corresponding material box 2, and the drain pipe 8 is in a fixed state. The end of the drain pipe 8 is U-shaped and inserted into the filtrate receiving chamber 212. The drain pipe 8 and the material box 2 are slidably matched. Specifically, the upper part of the external connection part 23 A sliding member 81 is installed, and the sliding member 81 is also U-shaped. Ball bearings 82 are installed on the opposite side walls of the sliding member 81. The side wall of the external connection part 23 is inserted into the sliding member 81, so that the sliding member 81 can slide on the discharge box 2. A limiting groove 83 is provided on the upper side wall of the sliding member 81 for embedding the water supply and drainage pipe 8, so as to realize the sliding cooperation between the discharge box 2 and the drainage pipe 8, limit the sliding direction of the discharge box 2, cooperate with the stabilizing member 5 to stabilize the frame 11, and limit the relative position relationship between the discharge box 2 and the frame 11.
[0042] The pulleys 3 in this embodiment are all universal wheels.
[0043] Reference Figure 1 and Figure 3 An automatic driving assembly 9 is provided on the side of the movable box 7 away from the filtrate receiving chamber 212 of the material discharge box 2. The automatic driving assembly 9 includes a driving cylinder 93 for driving the material discharge box 2 to slide and a mounting plate 91 for installing the driving cylinder 93. A positioning plate 92 is provided in the middle of the mounting plate 91 extending toward the bottom of the frame 11. The positioning plate 92 is provided with a positioning hole 921 for inserting the supporting plate 53 of the stabilizing member 5, so that the mounting plate 91 and the frame 11 restrict each other to maintain the matching state of the driving cylinder 93 and the material discharge box 2. There are two driving cylinders 93, and the two driving cylinders 93 correspond to the two material discharge boxes 2 one by one. The piston rod of the driving cylinder 93 drives the material discharge box 2 to slide.
[0044] A pulling handle 24 is provided on the side of the material box 2 away from the driving cylinder 93, and the piston rod of the driving cylinder 93 can be detachably connected to the material box 2, so that after the automatic driving component 9 is removed, the material box 2 can also be manually operated and slid.
[0045] The implementation principle of an independent feeding diaphragm filter press in the embodiment of the present application is as follows: the driving cylinder 93 drives the feeding box 2 to slide. When the filtrate is recovered, the driving cylinder 93 drives the feeding box 2 to slide to a state where the filtrate recovery chamber corresponds to the filter element 12. When the filter cake is recovered, the driving cylinder 93 drives the feeding box 2 to slide to a state where the filter cake recovery chamber corresponds to the filter element 12. When the filter cake recovery chamber corresponds to the filter element 12, the filtrate recovery chamber slides to the outside of the frame 11, and the filter cake is not easy to fall into the filtrate recovery chamber.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An independent feeding diaphragm filter press, characterized in that: The main machine (1) comprises a frame (11) and a plurality of filter elements (12) mounted on the frame (11) and capable of horizontally moving along the length direction of the frame (11); the filter elements (12) are formed with filter chambers (121); the material box (2) is located below the filter elements (12); the material box (2) is provided with a material chamber (21); a partition plate (22) is provided in the middle of the material chamber (21); the partition plate (22) divides the material chamber (21) into two parts, a filter cake receiving chamber (211) and a filtrate receiving chamber (212), along the width direction of the frame (11); the areas covered by the filter cake receiving chamber (211) and the areas covered by the filtrate receiving chamber (212) are both larger than the areas of the vertical projections of the filter elements (12); and a pulley (3) is provided at the bottom of the material box (2).
2. The independent feeding diaphragm filter press according to claim 1, characterized in that: Two material discharge boxes (2) are provided, and the frame (11) comprises a reinforcing column (115) provided in the middle of the length direction. The two material discharge boxes (2) are provided on both sides of the reinforcing column (115). A flow divider (6) is provided between the two material discharge boxes (2), and the two sides of the flow divider (6) correspond to the two material discharge boxes (2) respectively.
3. The independent feeding membrane filter press according to claim 2, characterized in that: There are two reinforcing columns (115) disposed on both sides of the frame (11) in the width direction, and the flow divider (6) is fixed between the two reinforcing columns (115) and has both sides cantilevered above the two material discharge boxes (2).
4. The independent feeding membrane filter press according to claim 1, characterized in that: The frame (11) comprises columns (114) arranged on four sides, and a pulley (3) is also arranged at the bottom of the column (114).
5. The independent feeding diaphragm filter press according to claim 1, characterized in that: When receiving liquid, the filtrate receiving chamber (212) of the material discharge box (2) partially protrudes from the outside of the frame (11) and is provided as an external connection portion (23), and the external connection portion (23) is provided with a drainage pipe (8).
6. The independent feeding diaphragm filter press according to claim 5, characterized in that: The end of the drainage pipe (8) is U-shaped and is inserted into the filtrate receiving cavity (212), and the drainage pipe (8) is slidably matched with the discharge box (2).
7. The independent feeding diaphragm filter press according to claim 1, characterized in that: An automatic driving component (9) is provided on one side of the material discharge box (2), and the automatic driving component (9) comprises a driving cylinder (93) for driving the material discharge box (2) to slide.
8. The independent feeding diaphragm filter press according to claim 1, characterized in that: A movable box (7) is arranged in the filter cake receiving cavity (211), and the movable box (7) is slidably embedded in the filter cake receiving cavity (211). Recovery handles (72) are arranged on both sides of the movable box (7).