Sludge stirring device for nutrient soil preparation

By setting spiral blades in the feed barrel of the sludge stirring device, the problems of sludge accumulation and overflow during sludge introduction are solved, and the introduction rate and stirring efficiency of sludge are improved.

CN222606022UActive Publication Date: 2025-03-14JIANGSU HONGLU SHUNXIN CONSTR GRP CO LTD
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Patent Information

Application Number
CN202420952538.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-14
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

During the sludge treatment process, when the sludge is introduced from the feed port of the stirring equipment, sludge silt and overflow are prone to occur, affecting the sludge introduction speed and stirring efficiency.

Method used

A sludge mixing device for preparing nutrient soil is designed, including a horizontal mixing drum and a feeding drum. A spiral blade is provided in the feeding drum. The spiral blade is driven to rotate through a rotating motor, and the sludge is uniformly introduced into the mixing drum to avoid siltation and overflow.

Benefits of technology

It effectively avoids sludge accumulation and overflow at the inlet, and improves the introduction rate and stirring efficiency of the sludge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stirring device for sludge prepared from nutrient soil, which is characterized in that through a feeding barrel arranged at the top of a horizontal stirring barrel in a communicating manner and a spiral blade in the feeding barrel, the sludge firstly enters the feeding barrel when being guided into the horizontal stirring barrel from a feeding hopper; as the feeding barrel and the horizontal stirring barrel are communicated and the internal lengths of the feeding barrel and the horizontal stirring barrel are consistent, when the instantaneous introduction amount of sludge at the feeding hopper is too large, a spiral blade in the feeding barrel rotates along with the rotation of a rotating shaft II driven by a rotating motor; further, sludge at the feeding hole is driven by the spiral blade to flow along the length direction of the feeding barrel to be guided into the horizontal stirring barrel, and the sludge can be uniformly guided into the horizontal stirring barrel, so that the sludge is prevented from being deposited at the feeding hopper, and the guide-in speed of the sludge is increased; the two rotating shafts I are rotationally arranged in the horizontal stirring barrel, and the stirring rods on the two rotating shafts I are arranged in a staggered manner, so that the sludge and the reaction agent in the horizontal stirring barrel can be more fully stirred.
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Description

Technical Field

[0001] The present application relates to the technical field of sludge treatment, and in particular to a sludge stirring device for preparing nutrient soil. Background Art

[0002] Nutrient soil is a soil or culture medium rich in nutrients required for plant growth. It is a specially prepared soil or soil substitute to provide the nutrients required by plants during their growth. The main function of nutrient soil is to provide the nutrients required by plants and promote their normal growth and development. At present, nutrient soil can be prepared from sludge, which is a mixture of solid waste and water produced during wastewater treatment. Although sludge contains certain organic matter and nutrients, there may be some problems in directly using untreated sludge, such as the presence of odor, pathogens, heavy metals and other pollutants. Therefore, when preparing nutrient soil, the sludge usually needs to be properly treated and improved. In the sludge treatment process, the filtered sludge needs to be introduced into the stirring equipment from the feed port of the stirring equipment and reaction reagents (such as oxidants, lime, sulfuric acid, flocculants, disinfectants, heavy metal stabilizers, etc.) need to be added for sufficient stirring to eliminate the odor of the sludge, adjust the pH value of the sludge, improve the properties of the sludge, degrade organic matter, remove heavy metals, etc. However, when the sludge is introduced into the stirring equipment, due to the small feed port, when the instantaneous sludge introduction amount is large, sludge accumulation is likely to occur at the feed port, causing the sludge to overflow from the feed port, thereby affecting the sludge introduction speed and reducing the stirring efficiency. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of this application is to provide a sludge stirring device for preparing nutrient soil to solve the problems raised in the above background technology.

[0004] According to one aspect of the present application, a sludge stirring device for preparing nutrient soil comprises a horizontal stirring drum, a transmission box, a feeding drum, a feeding hopper, a drug delivery tube and a drug feeding hopper, a support frame is fixedly provided at the bottom of the horizontal stirring drum, a rotating shaft 1 is rotatably provided in the horizontal stirring drum along its length direction, a plurality of stirring rods are evenly and equidistantly fixed on the rotating shaft 1, a transmission box is fixedly provided on one side of the horizontal stirring drum, a transmission member is provided in the transmission box and is fixedly connected to one end of the rotating shaft 1, a driving motor is installed on the outside of the transmission box, an output shaft of the driving motor is fixedly connected to one end of the rotating shaft 1, a discharge valve pipe is connected to the lower part of the other side of the horizontal stirring drum, a feeding drum is fixedly provided on the top plate of the horizontal stirring drum, The interior of the feed barrel is connected with the interior of the horizontal mixing barrel, and a second rotating shaft is provided in the feed barrel to rotate along its length direction, and a spiral blade is fixed on the second rotating shaft, a rotating motor is installed on one side of the feed barrel, and the output shaft of the rotating motor is fixedly connected to one end of the second rotating shaft, a feed hopper is fixedly provided on the top of the feed barrel, and the feed hopper is connected with the interior of the feed barrel, and a drug delivery tube is fixedly provided on the top of the horizontal mixing barrel on one side of the feed barrel along its length direction, and a plurality of drug outlet tubes are evenly and equidistantly connected to the bottom of the drug delivery tube along its length direction, and the plurality of drug outlet tubes all pass through the top plate of the horizontal mixing barrel toward the interior of the horizontal mixing barrel, and a drug feed hopper is connected to the top of the drug delivery tube.

[0005] Preferably, the horizontal mixing drum has two rotating shafts 1 rotating along its length, and the two rotating shafts 1 are horizontally arranged, and each rotating shaft 1 is evenly and equidistantly fixed with a plurality of stirring rods along its length direction, and the rotation paths of the stirring rods on the two rotating shafts 1 are staggered with each other.

[0006] Preferably, one end of each of the two rotating shafts passes through one side of the horizontal mixing drum and is fixedly provided with a sprocket, the two sprockets are connected by a chain transmission, and the sprocket and the chain are arranged in the transmission box, and the output shaft of the drive motor is fixedly connected to the end of one of the rotating shafts.

[0007] Preferably, a triangular guide block is fixedly provided at the bottom of the horizontal mixing drum along its length direction, and the guide slopes on both sides of the triangular guide block respectively correspond to the rotation paths of the stirring rods on the two rotating shafts, and two discharge valve pipes are provided and respectively correspond to the two sides of the triangular guide block.

[0008] Preferably, the internal length setting of the feeding barrel is consistent with the internal length setting of the horizontal mixing barrel.

[0009] Preferably, the lower part of the cross section of the feeding barrel is a retracted structure.

[0010] Preferably, the length setting of the drug delivery tube is consistent with the length setting of the horizontal mixing drum.

[0011] Preferably, the opening of the feed hopper and the opening of the medicine feed hopper are both flared structures.

[0012] The advantages of the present application over the prior art are as follows: a sludge stirring device for preparing nutrient soil of the present application, through a feeding barrel connected to the top of the horizontal mixing barrel and a spiral blade arranged inside the feeding barrel, enables the sludge to first enter the feeding barrel when it is introduced from the feeding hopper into the horizontal mixing barrel; since the feeding barrel is connected to the horizontal mixing barrel and the internal lengths of the two are consistent, when the instantaneous amount of sludge introduced at the feeding hopper is too large, the spiral blades in the feeding barrel rotate as the rotating motor drives the rotating shaft 2 to rotate, and then the sludge at the feeding port flows along the length direction of the feeding barrel driven by the spiral blades and is introduced into the horizontal mixing barrel, and the sludge can be evenly introduced into the horizontal mixing barrel, thereby avoiding sludge accumulation at the feeding hopper and improving the introduction rate of the sludge; by rotatably arranging two rotating shafts 1 inside the horizontal mixing barrel and staggeredly arranging the stirring rods on the two rotating shafts 1, the sludge and reaction agent in the horizontal mixing barrel can be more fully stirred. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a stereoscopic diagram of a sludge stirring device for preparing nutrient soil according to an embodiment of the present application.

[0014] Figure 2 It is a stereoscopic diagram from another perspective of a sludge stirring device for preparing nutrient soil according to an embodiment of the present application.

[0015] Figure 3 It is a main cross-sectional view of a sludge stirring device for preparing nutrient soil according to an embodiment of the present application.

[0016] Figure 4 It is a side sectional view of a sludge stirring device for preparing nutrient soil according to an embodiment of the present application.

[0017] Figure 5 It is a schematic diagram of the internal structure of a mixing drum of a sludge stirring device for preparing nutrient soil according to an embodiment of the present application.

[0018] Figure 6 This is a structural cross-sectional view showing a drug delivery tube of a sludge stirring device for preparing nutrient soil according to an embodiment of the present application.

[0019] Figure numerals: 1. horizontal mixing drum; 2. transmission box; 3. feed barrel; 4. feed hopper; 5. drug delivery tube; 6. drug feed hopper; 7. support frame; 8. rotating shaft one; 9. stirring rod; 10. driving motor; 11. discharge valve tube; 12. rotating shaft two; 13. spiral blade; 14. rotating motor; 15. drug discharge pipe; 16. sprocket; 17. chain; 18. triangular guide block. DETAILED DESCRIPTION

[0020] In order to make the content of this application easier to understand, the technical solutions in the embodiments of this application will be described clearly and completely in conjunction with the drawings in the embodiments of this application. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0021] like Figure 1 to Figure 6 As shown, a sludge stirring device for preparing nutrient soil comprises a horizontal stirring drum 1, a transmission box 2, a feeding drum 3, a feeding hopper 4, a drug delivery tube 5 and a drug feeding hopper 6. A support frame 7 is fixedly arranged at the bottom of the horizontal stirring drum 1. Two rotating shafts 8 are rotatably arranged inside the horizontal stirring drum 1 along its length, and the two rotating shafts 8 are arranged horizontally. A plurality of stirring rods 9 are evenly and equidistantly fixed on each rotating shaft 8 along its length direction, and the rotation paths of the stirring rods 9 on the two rotating shafts 8 are staggered with each other (such as Figure 4 and Figure 5As shown), this arrangement enables the stirring rods 9 on the two rotating shafts 8 to fully stir the sludge introduced into the mixing drum and the added reaction reagents, thereby enhancing the stirring efficiency. In addition, a triangular guide block 18 is fixedly provided at the bottom of the horizontal mixing drum 1 along its length direction, and the guide slopes on both sides of the triangular guide block 18 correspond to the rotation paths of the two stirring rods 9 on the two rotating shafts 8 respectively. The arrangement of the triangular guide block 18 can guide the sludge located in the dead corner of the rotation paths of the two stirring rods 9 in the middle of the bottom surface of the mixing drum to the two rotation paths, thereby further improving the stirring efficiency; a transmission box 2 is fixedly provided on one side of the horizontal mixing drum 1, and a transmission member is provided in the transmission box 2, which is a sprocket 16 and a chain 17. One end of the two rotating shafts 8 passes through one side of the horizontal mixing drum 1 and is fixedly provided with a sprocket 16. The two sprockets 16 are connected by the chain 17 for transmission. A driving motor 10 is installed on the side, and the output shaft of the driving motor 10 is fixedly connected to the end of one of the rotating shafts 8. In addition, the transmission member can also use two gears to transmit to each other. Specifically, the two gears are respectively installed on one end of the two rotating shafts 8 and the two gears are meshed with each other; a discharge valve pipe 11 is connected to the lower part of the other side of the horizontal mixing drum 1. The discharge valve pipe 11 is provided with two and corresponds to the two sides of the triangular guide block 18 respectively, so as to facilitate the sludge on both sides of the triangular guide block 18 to be discharged. A valve is provided on the discharge valve pipe 11 for switch setting, and the discharge valve pipe 11 can be externally connected to a mud pump to facilitate the sludge in the horizontal mixing drum 1 to be extracted; a feed barrel 3 is fixedly provided on the top plate of the horizontal mixing drum 1, and the interior of the feed barrel 3 is connected to the interior of the horizontal mixing drum 1, and the internal length setting of the feed barrel 3 is consistent with the internal length setting of the horizontal mixing drum 1 (such as Figure 3As shown in the figure, a rotating shaft 12 is provided in the feeding barrel 3 along its length direction, a spiral blade 13 is fixed on the rotating shaft 12, a rotating motor 14 is installed on one side of the feeding barrel 3, and the output shaft of the rotating motor 14 is fixedly connected to one end of the rotating shaft 12, a feeding hopper 4 is fixedly provided on the top of the feeding barrel 3, and the opening of the feeding hopper 4 is a flared structure to facilitate the introduction of sludge, and the feeding hopper 4 is connected to the inside of the feeding barrel 3. In the design, the feeding barrel 3 connected to the top of the horizontal mixing drum 1 and the spiral blade 13 provided inside the feeding barrel 3 are used to introduce the sludge from the feeding hopper 4 into the horizontal mixing drum. 1, the sludge first enters the feed barrel 3 during the internal process. Since the feed barrel 3 is connected to the horizontal mixing barrel 1 and the internal lengths of the two are consistent, when the instantaneous amount of sludge introduced at the feed hopper 4 is too large, the spiral blades 13 in the feed barrel 3 rotate as the rotating motor 14 drives the rotating shaft 12 to rotate, and then the sludge at the feed port is driven by the spiral blades 13 to flow along the length direction of the feed barrel 3 and introduced into the horizontal mixing barrel 1, and the sludge can be evenly introduced into the horizontal mixing barrel 1, avoiding the sludge from accumulating at the feed hopper 4, and improving the sludge introduction rate; in addition, the lower part of the cross section of the feed barrel 3 is a retracted structure (such as Figure 4 As shown), this design enables the sludge in the feed barrel 3 to be smoothly introduced into the horizontal mixing drum 1, and facilitates the spiral blades 13 to push the sludge along the length direction of the feed barrel 3 so that the sludge is evenly introduced into the horizontal mixing drum 1; the top of the horizontal mixing drum 1 is located on one side of the feed barrel 3 and is fixedly provided with a drug delivery tube 5 along its length direction, and the length setting of the drug delivery tube 5 is consistent with the length setting of the horizontal mixing drum 1 (as shown in FIG. Figure 6 As shown in the figure, the bottom of the drug delivery tube 5 is evenly and equidistantly connected with a plurality of drug outlet pipes 15 along its length direction, and the diameter of the drug outlet pipe 15 is smaller than the diameter of the drug delivery tube 5. The plurality of drug outlet pipes 15 all penetrate the top plate of the horizontal mixing drum 1 toward the inside of the horizontal mixing drum 1. The top of the drug delivery tube 5 is connected with a drug inlet hopper 6, and the opening of the drug inlet hopper 6 is a flared structure to facilitate the pouring of the reaction agent. In a specific implementation, the reaction agent is poured into the drug delivery tube 5 from the drug inlet hopper 6. Since the diameter of the drug outlet pipe 15 is smaller than the diameter of the drug delivery tube 5, the reaction agent can flow along the drug delivery tube 5 and then flow out from the plurality of drug outlet pipes 15 into the horizontal mixing drum 1, so that the reaction agent can be evenly added to the horizontal mixing drum 1 for stirring reaction with the sludge.

[0022] Working principle: When in use, start the rotating motor 14 and the driving motor 10, which respectively drive the rotating shaft 12 and the rotating shaft 1 8 to rotate, and then respectively drive the spiral blade 13 and the stirring rod 9 to rotate, and introduce the filtered sludge from the feed hopper 4 into the feed barrel 3, and the spiral blade 13 drives the sludge along the feed barrel 3 and evenly introduces it into the horizontal mixing drum 1, and pours the reaction agent from the drug feed hopper 6 into the drug delivery tube 5. Since the diameter of the drug outlet tube 15 is smaller than the diameter of the drug delivery tube 5, the reaction agent can flow along the drug delivery tube 5 and then flow out from multiple drug outlet tubes 15 into the horizontal mixing drum 1, so that the reaction agent can be evenly added to the horizontal mixing drum 1 to react with the sludge in stirring. When the stirring is completed, open the valve on the discharge valve tube 11 to discharge the sludge in the horizontal mixing drum 1.

[0023] The above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, rather than to limit them. Although the embodiments of the present application are described in detail with reference to the above embodiments, it should be understood by those skilled in the art that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, without departing from the spirit and scope defined by the claims of the present application.

Claims

1. A sludge mixing device for preparing nutrient soil, including a horizontal mixing drum (1), a transmission box (2), a feeding barrel (3), a feeding bucket (4), a drug delivery tube (5) and a drug delivery bucket (6), characterized in that, A support frame (7) is fixedly provided at the bottom of the horizontal mixing drum (1), a rotating shaft (8) is rotatably provided in the horizontal mixing drum (1) along its length direction, a plurality of stirring rods (9) are evenly and equidistantly fixedly provided on the rotating shaft (8), a transmission box (2) is fixedly provided on one side of the horizontal mixing drum (1), a transmission member is provided in the transmission box (2) and is fixedly connected to one end of the rotating shaft (8), a driving motor (10) is installed on the outside of the transmission box (2), an output shaft of the driving motor (10) is fixedly connected to one end of the rotating shaft (8), a discharge valve pipe (11) is connected to the lower part of the other side of the horizontal mixing drum (1), a feeding barrel (3) is fixedly provided on the top plate of the horizontal mixing drum (1), the interior of the feeding barrel (3) is connected to the interior of the horizontal mixing drum (1), and the inside of the feeding barrel (3) is connected to the inside of the horizontal mixing drum (1). A rotating shaft (12) is provided to rotate along its length direction, and a spiral blade (13) is fixedly provided on the rotating shaft (12). A rotating motor (14) is installed on one side of the feed barrel (3), and the output shaft of the rotating motor (14) is fixedly connected to one end of the rotating shaft (12). A feed hopper (4) is fixedly provided on the top of the feed barrel (3), and the feed hopper (4) is communicated with the inside of the feed barrel (3). A drug delivery tube (5) is fixedly provided on the top of the horizontal mixing barrel (1) and located on one side of the feed barrel (3) along its length direction. A plurality of drug outlet tubes (15) are evenly and equidistantly connected at the bottom of the drug delivery tube (5) along its length direction. The plurality of drug outlet tubes (15) all penetrate the top plate of the horizontal mixing barrel (1) toward the inside of the horizontal mixing barrel (1), and a drug delivery tube (6) is connected at the top of the drug delivery tube (5).

2. A sludge stirring device for preparing nutrient soil according to claim 1, characterized in that: The horizontal mixing drum (1) is provided with two rotating shafts (8) rotating along its length, and the two rotating shafts (8) are arranged horizontally. Each rotating shaft (8) is fixed with a plurality of stirring rods (9) evenly and equidistantly along its length direction, and the rotation paths of the stirring rods (9) on the two rotating shafts (8) are arranged to be staggered with each other.

3. A sludge stirring device for preparing nutrient soil according to claim 2, characterized in that: One end of each of the two rotating shafts (8) passes through one side of the horizontal mixing drum (1) and is fixedly provided with a sprocket (16); the two sprockets (16) are connected in transmission via a chain (17); the sprockets (16) and the chain (17) are arranged in the transmission box (2); and the output shaft of the drive motor (10) is fixedly connected to the end of one of the rotating shafts (8).

4. A sludge stirring device for preparing nutrient soil according to claim 2, characterized in that: A triangular guide block (18) is fixedly provided at the bottom of the horizontal mixing drum (1) along its length direction, and the guide slopes on both sides of the triangular guide block (18) respectively correspond to the rotation paths of the two stirring rods (9) on the rotating shaft (8), and two discharge valve pipes (11) are provided and respectively correspond to the two sides of the triangular guide block (18).

5. The sludge stirring device for preparing nutrient soil according to claim 1, characterized in that: The internal length setting of the feeding barrel (3) is consistent with the internal length setting of the horizontal mixing barrel (1).

6. A sludge stirring device for preparing nutrient soil according to claim 5, characterized in that: The lower part of the cross section of the feeding barrel (3) is a retracted structure.

7. The sludge stirring device for preparing nutrient soil according to claim 1, characterized in that: The length setting of the drug delivery tube (5) is consistent with the length setting of the horizontal mixing drum (1).

8. The sludge stirring device for preparing nutrient soil according to claim 1, characterized in that: The opening of the feed hopper (4) and the opening of the medicine feed hopper (6) are both flared structures.