Anti-sticking crusher capable of performing multi-stage crushing
By setting up a crushing roller and a grinding wheel in the crusher, multi-stage crushing of materials is achieved, which solves the problem that the existing crusher cannot achieve the required fineness, ensuring the uniformity of material particle size and the improvement of crushing efficiency.
Patent Information
- Application Number
- CN202421051691.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Existing crushers do not have the multi-stage crushing function, which may not be able to achieve the required fineness after the material is crushed in one time, resulting in uneven particle size, increasing production time and energy consumption, and affecting material quality.
An anti-stick crusher including a crushing roller and a grinding wheel is designed. The material is crushed for the first time by the crushing roller, and then multi-stage crushing is carried out through the grinding wheel to achieve multi-stage fine crushing of the material, and the material is prevented from sticking and accumulation through anti-blocking blocks and scrapers, keeping the equipment clean.
Multi-stage crushing of materials is achieved, ensuring uniform particle size of finished products, avoiding the problem of uneven particle size caused by single crushing, and improving the crushing efficiency and equipment continuity and stability.
Smart Images

Figure CN222606476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulverizers, in particular to an anti-sticking pulverizer capable of multi-stage pulverization. Background Art
[0002] A pulverizer is a mechanical device that crushes large solid raw materials into required sizes. It is widely used in mining, building materials, chemicals, food, pharmaceuticals, metallurgy and other industries to process various materials such as ore, limestone, coal, glass, plastic, rubber, wood, etc. The main purpose of a pulverizer is to crush materials into required particles or powders through high-speed impact, shearing, compression and other methods.
[0003] Existing crushers do not have multi-stage crushing capabilities. For some materials that require particularly fine crushing, the required fineness may still not be achieved after one crushing, and it is difficult to obtain an ideal crushing effect. For example, in the crusher disclosed in Publication No. CN206464056U, the material in this patent is mainly crushed by a rotating shaft and a knife holder. However, a single crushing may not ensure that the material reaches a uniform and consistent particle size. Different material particles may differ in hardness, shape and size. One-time crushing may cause some particles to be too large or too small, and thus cannot meet the requirements for precise control of particle size in the production or processing process. Additional processing steps or the use of other equipment for further crushing are required, which not only increases production time and energy consumption, but may also affect the quality of the material.
[0004] Therefore, it is necessary to invent a multi-stage anti-sticking crusher to solve the above problems. Utility Model Content
[0005] The utility model aims to provide an anti-sticking pulverizer capable of multi-stage pulverization to solve the problem of poor pulverization effect in the technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-sticking pulverizer capable of multi-stage pulverization, comprising a chassis and a pulverizing box, the pulverizing box is fixedly installed above the chassis, a feed hopper is installed on the top of the pulverizing box, a No. 1 motor is arranged on one side above the chassis, a small pulley is fixedly connected to the output end of the No. 1 motor, a large pulley is arranged just above the small pulley, a transmission belt is tensioned on the small pulley and the large pulley, one end of the large pulley is fixedly connected to a No. 1 gear, and the feed hopper is arranged on the top side of the chassis. A crushing roller is arranged below the bucket, anti-stuck tooth blocks are fixedly installed on the inner walls of the front and rear sides of the crushing box, a filter box is arranged below the crushing roller, a No. 2 motor is fixedly installed on the side wall of the chassis, a No. 1 bevel gear is fixedly connected to the output end of the No. 2 motor, a No. 2 bevel gear is meshedly connected to the top of the No. 1 bevel gear, a grinding wheel is fixedly connected to one side of the No. 2 bevel gear, and a No. 2 gear is fixedly connected to the end of the grinding wheel, scrapers are fixedly installed on the inner walls of the front and rear ends of the chassis, and a lower hopper is fixedly installed on the bottom of the chassis.
[0007] Preferably, support legs are fixedly mounted on the outer wall of the chassis, and there are four support legs, which are perpendicular to the chassis, so that the support legs can ensure the stable placement of the crusher.
[0008] Preferably, a crushing roller is arranged inside the crushing box, and there are two crushing rollers. One end of the two crushing rollers is fixedly connected to a No. 1 gear, and the other ends of the two crushing rollers are rotatably connected to the inner wall of the crushing box, so that the rotational motion of the two crushing rollers can crush the material efficiently, ensuring that the material is crushed evenly and continuously when passing through.
[0009] Preferably, there are two No. 1 gears, which are meshed with each other and arranged outside the crushing box, so that the two meshed No. 1 gears can rotate synchronously, ensuring that the two crushing rollers connected thereto can also rotate synchronously, so that the material is subjected to uniform and stable crushing force when passing through.
[0010] Preferably, anti-stuck tooth blocks are provided on both sides of the two crushing rollers, and the anti-stuck tooth blocks are meshed with the grooves of the crushing rollers, so that the anti-stuck tooth blocks can scrape out the materials stuck in the crushing roller grooves, thereby avoiding the materials from sticking and accumulating in the crushing roller grooves and causing blockage.
[0011] Preferably, a filter box is provided inside the crushing box, a slider is fixedly mounted on the side wall of the filter box, a slide groove is provided at the contact position between the crushing box and the slider, and the filter box and the crushing box are slidably connected, so that the filter box can screen and filter the material after preliminary crushing by the crushing roller, and the slidingly connected filter box is easy to disassemble and assemble.
[0012] Preferably, there are two No. 2 gears and grinding wheels, two of which are arranged on the outside of the chassis, and two of which are arranged on the inside of the chassis. The two grinding wheels are parallel to each other, so that the grinding wheels can grind the crushed materials again to achieve multi-stage crushing of the materials.
[0013] Preferably, scrapers are provided on the front and rear sides of the two grinding wheels, and there are two scrapers. The two scrapers are in contact with the outer wall of the grinding wheel. The two scrapers are made of silicone material, so that the scrapers can scrape and clean the materials adhered to the surfaces of the two grinding wheels to ensure the cleanliness of the surfaces of the grinding wheels.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] 1. Through the setting of the crushing roller and the grinding wheel, after the crushing roller performs the initial crushing on the material, the large pieces of the material are broken into smaller particles, which can quickly reduce its particle size. Then, the fine grinding by the grinding wheel can further ensure that the material reaches the required particle size and realizes the precision of particle size control. This combination method realizes multi-stage crushing of the material, which can effectively solve the problem of uneven particle size caused by single crushing, making the particle size of the finished product more uniform and consistent;
[0016] 2. Through the setting of anti-stuck tooth blocks and scrapers, the anti-stuck tooth blocks are set on the inner walls at the front and rear ends of the crushing box, and the anti-stuck tooth blocks are meshed with the grooves of the crushing roller, which can play a scraping role during the rotation of the crushing roller. When the crushing roller is rotating, the anti-stuck tooth blocks will continuously contact the materials in the crushing roller grooves, helping to scrape out the materials that may be stuck in the grooves, thereby avoiding the materials sticking and accumulating in the crushing roller grooves and causing blockages. The scrapers are set on the inner walls at the front and rear ends of the chassis, and the scrapers are in contact with the outer wall of the grinding wheel to scrape off the material residues adhering to the grinding wheel. The scrapers help to keep the surface of the grinding wheel clean and avoid the influence of material residues on the next crushing operation, thereby improving the continuity and stability of the crushing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the crushing box of the utility model;
[0019] Figure 3 It is a schematic diagram of the explosion three-dimensional structure of the filter box and the crushing box of the utility model;
[0020] Figure 4 For the utility model Figure 3 A in the middle is an enlarged schematic diagram of the three-dimensional structure;
[0021] Figure 5 This is a schematic diagram of the cross-sectional structure of the chassis of the utility model;
[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the grinding wheel and the scraper of the utility model.
[0023] Description of reference numerals:
[0024] 1. Chassis; 2. Support legs; 3. Crushing box; 4. Feed hopper; 5. Motor No. 1; 6. Small pulley; 7. Large pulley; 8. Drive belt; 9. Gear No. 1; 10. Crushing roller; 11. Anti-stuck gear block; 12. Filter box; 13. Slider; 14. Slide; 15. Motor No. 2; 16. Bevel gear No. 1; 17. Bevel gear No. 2; 18. Gear No. 2; 19. Grinding wheel; 20. Scraper; 21. Lower hopper. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0026] The utility model provides Figure 1-6 The anti-sticking pulverizer capable of multi-stage pulverization shown in the figure comprises a chassis 1, a support leg 2 is fixedly installed on the outer wall of the chassis 1, and the support leg 2 is provided with 4, and the four support legs 2 are perpendicular to the chassis 1, a crushing box 3 is fixedly installed above the chassis 1, and a feed hopper 4 is installed on the top of the crushing box 3, and a No. 1 motor 5 is arranged on one side above the chassis 1, and a small pulley 6 is fixedly connected to the output end of the No. 1 motor 5, and a large pulley 7 is arranged just above the small pulley 6, and a transmission belt 8 is tensioned on the small pulley 6 and the large pulley 7, and one end of the large pulley 7 is fixedly connected to a No. 1 gear 9, and the feed hopper 4 is arranged on the top side of the chassis 1. A crushing roller 10 is arranged below the hopper 4, anti-stuck tooth blocks 11 are fixedly installed on the inner walls of the front and rear sides of the crushing box 3, a filter box 12 is arranged below the crushing roller 10, a No. 2 motor 15 is fixedly installed on the side wall of the chassis 1, a No. 1 bevel gear 16 is fixedly connected to the output end of the No. 2 motor 15, a No. 2 bevel gear 17 is meshed and connected to the top of the No. 1 bevel gear 16, a grinding wheel 19 is fixedly connected to one side of the No. 2 bevel gear 17, and a No. 2 gear 18 is fixedly connected to the end of the grinding wheel 19, scrapers 20 are fixedly installed on the inner walls of the front and rear ends of the chassis 1, and a lower hopper 21 is fixedly installed at the bottom of the chassis 1.
[0027] A crushing roller 10 is arranged inside the crushing box 3, and there are two crushing rollers 10. One end of the two crushing rollers 10 is fixedly connected to a No. 1 gear 9, and the other ends of the two crushing rollers 10 are rotatably connected to the inner wall of the crushing box 3. There are two No. 1 gears 9, and the two No. 1 gears 9 are meshed with each other. The two No. 1 gears 9 are arranged on the outside of the crushing box 3, and anti-stuck tooth blocks 11 are arranged on both sides of the two crushing rollers 10. The anti-stuck tooth blocks 11 are meshed with the grooves of the crushing rollers 10. A filter box 12 is arranged inside the crushing box 3, and a slider 13 is fixedly installed on the side wall of the filter box 12. A slide groove 14 is provided at the contact position between the crushing box 3 and the slider 13, and the filter box 12 and the crushing box 3 are slidably connected.
[0028] The mutual engagement of the two No. 1 gears 9 ensures the synchronous but different-direction rotation of the two crushing rollers 10. The synchronous but different-direction rotation of the two crushing rollers 10 improves the crushing efficiency, so that the material can be subjected to crushing forces in two directions at the same time, thereby accelerating the crushing process. The anti-stuck tooth block 11 is engaged with the groove of the crushing roller 10, which can effectively scrape off the adhered materials and keep the crushing roller 10 clean and running smoothly. The setting of the filter box 12 realizes the screening function of the crushed material, which can separate the material reaching a predetermined particle size, while the larger particles continue to remain in the crushing box 3 for further crushing. At the same time, the design of the slider 13 and the slide chute 14 allows the filter box 12 to be easily pulled out of the crushing box 3. This sliding connection not only simplifies the cleaning and maintenance operations, but also improves the flexibility of the use of the filter box 12.
[0029] There are two No. 2 gears 18 and two grinding wheels 19, the two No. 2 gears 18 are arranged on the outside of the chassis 1, and the two grinding wheels 19 are arranged inside the chassis 1. The two grinding wheels 19 are parallel to each other, and scrapers 20 are arranged on the front and back sides of the two grinding wheels 19. There are two scrapers 20, and the two scrapers 20 are in contact with the outer wall of the grinding wheel 19. The two scrapers 20 are made of silicone material.
[0030] The mutual meshing of the two gears can ensure that the two grinding wheels 19 rotate synchronously and stably, thereby achieving efficient grinding of the material, and the two scrapers 20 provided can scrape off the residual material on the surface of the grinding wheel 19 to prevent the material from accumulating and agglomerating on the grinding wheel 19, thereby maintaining the cleanliness and grinding efficiency of the grinding wheel 19.
[0031] Working principle of this utility model:
[0032] Refer to the instruction manual Figure 1-4When using the utility model, firstly, the crusher is stably placed in a suitable position by the support legs 2, and the No. 1 motor 5 and the No. 2 motor 15 are started, and the No. 1 motor 5 can drive the two crushing rollers 10 to rotate synchronously inside the crushing box 3, and the No. 2 motor 15 can drive the two grinding wheels 19 inside the chassis 1 to rotate synchronously, and then the materials to be crushed are poured into the crushing box 3 through the feed hopper 4, and the materials entering the crushing box 3 will be initially crushed by the two crushing rollers 10;
[0033] When the crushing roller 10 is crushing the material, the two anti-stuck tooth blocks 11 will continuously contact the material in the grooves of the two crushing rollers 10 to scrape out the material that may be stuck in the grooves, ensuring the normal operation of the crushing roller 10, and the crushed material will fall into the filter box 12 for screening and filtration, and the smaller particles will pass through the filter box 12 and fall into the chassis 1, while the larger particles will continue to stay in the crushing box 3, but the sliding detachable filter box 12 can be disassembled and the larger particles inside can be poured out for re-crushing;
[0034] Refer to the instruction manual Figure 5-6 When using the utility model, the material after the initial crushing can be secondarily ground and crushed by two rotating grinding wheels 19, thereby realizing multi-stage crushing of the material and effectively improving the crushing effect of the material. At the same time, when the two grinding wheels 19 are grinding and crushing the material, the two scrapers 20 can scrape off the material residues adhering to the grinding wheels 19, which helps to keep the surface of the grinding wheels 19 clean.
Claims
1. An anti-sticking pulverizer capable of multi-stage pulverization, comprising a machine box (1) and a pulverization box (3), characterized in that: A crushing box (3) is fixedly installed above the chassis (1), a feed hopper (4) is installed on the top of the crushing box (3), a No. 1 motor (5) is arranged on one side above the chassis (1), a small belt pulley (6) is fixedly connected to the output end of the No. 1 motor (5), a large belt pulley (7) is arranged directly above the small belt pulley (6), a transmission belt (8) is tensionedly arranged on the small belt pulley (6) and the large belt pulley (7), one end of the large belt pulley (7) is fixedly connected to a No. 1 gear (9), a crushing roller (10) is arranged below the feed hopper (4), and the inner walls of the front and rear sides of the crushing box (3) are fixedly installed. An anti-stuck tooth block (11), a filter box (12) is arranged below the crushing roller (10), a No. 2 motor (15) is fixedly installed on the side wall of the chassis (1), the output end of the No. 2 motor (15) is fixedly connected to a No. 1 bevel gear (16), the top of the No. 1 bevel gear (16) is meshedly connected to a No. 2 bevel gear (17), one side of the No. 2 bevel gear (17) is fixedly connected to a grinding wheel (19), the end of the grinding wheel (19) is fixedly connected to a No. 2 gear (18), scrapers (20) are fixedly installed on the inner walls of the front and rear ends of the chassis (1), and a lower hopper (21) is fixedly installed at the bottom of the chassis (1).
2. The anti-sticking pulverizer capable of multi-stage pulverization according to claim 1, characterized in that: The outer wall of the chassis (1) is fixedly mounted with a support leg (2), and four support legs (2) are provided, and the four support legs (2) and the chassis (1) are perpendicular to each other.
3. The anti-sticking pulverizer capable of multi-stage pulverization according to claim 1, characterized in that: A crushing roller (10) is arranged inside the crushing box (3), and two crushing rollers (10) are arranged, one end of the two crushing rollers (10) is fixedly connected to a first gear (9), and the other ends of the two crushing rollers (10) are rotatably connected to the inner wall of the crushing box (3).
4. The anti-sticking pulverizer capable of multi-stage pulverization according to claim 3, characterized in that: There are two number one gears (9), the two number one gears (9) are meshed with each other, and the two number one gears (9) are arranged outside the crushing box (3).
5. The anti-sticking pulverizer capable of multi-stage pulverization according to claim 3, characterized in that: Anti-jamming tooth blocks (11) are arranged on both sides of the two crushing rollers (10), and the anti-jamming tooth blocks (11) are meshed with the grooves of the crushing rollers (10).
6. The anti-sticking pulverizer capable of multi-stage pulverization according to claim 4, characterized in that: A filter box (12) is arranged inside the crushing box (3), a sliding block (13) is fixedly mounted on the side wall of the filter box (12), a sliding groove (14) is provided at the contact position between the crushing box (3) and the sliding block (13), and the filter box (12) and the crushing box (3) are slidably connected.
7. The anti-sticking pulverizer capable of multi-stage pulverization according to claim 1, characterized in that: Two of the second gears (18) and the grinding wheels (19) are provided, the two second gears (18) are provided on the outside of the chassis (1), the two grinding wheels (19) are provided inside the chassis (1), and the two grinding wheels (19) are parallel to each other.
8. The anti-sticking pulverizer capable of multi-stage pulverization according to claim 7, characterized in that: Scrapers (20) are arranged on the front and rear sides of the two grinding wheels (19), two scrapers (20) are arranged, the two scrapers (20) are in contact with the outer wall of the grinding wheel (19), and the two scrapers (20) are made of silicone material.
Citation Information
Patent Citations
Pulverizer
CN206464056U