Aluminum profile spraying device

Abstract

The utility model provides an aluminum profile spraying device. The aluminum profile spraying device comprises a machining box fixedly installed on the workbench, a partition plate is fixedly installed in the machining box, and the interior of the machining box is partitioned into a spraying cavity and an operation cavity through the partition plate; the humidity sensor is mounted in the operation cavity; the water tank is fixedly mounted at the top of the processing box, and a water pump is fixedly mounted in the water tank; and the water drainage pipe is fixedly installed at the top of the operation cavity, and the water drainage pipe is fixedly connected with the water drainage end of the water pump. The aluminum profile spraying device has the advantages that accumulation and release of static charges are controlled by controlling the environment humidity, and static removal treatment on aluminum profiles is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to an aluminum profile spraying device. Background Art

[0002] In the processing and production of aluminum profiles, it is often necessary to perform electrostatic powder spraying on aluminum profiles. Spraying operations require the use of spraying equipment. After electrostatic spraying, the surface of the aluminum profile still has static electricity, which will affect the uniformity and adhesion of the coating, because static electricity will cause the coating particles to adhere to the charged surface of the aluminum profile, forming agglomeration of coating particles, resulting in uneven coating quality and affecting surface smoothness.

[0003] However, most of the existing aluminum profile spraying devices do not have the function of removing static electricity, which can easily lead to uneven spraying.

[0004] Therefore, it is necessary to provide a new aluminum profile spraying device to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to solve the technical problem that most aluminum profile spraying devices do not have the static electricity removal function, the utility model provides an aluminum profile spraying device.

[0006] The aluminum profile spraying device provided by the utility model comprises: a processing box fixedly installed on a workbench, a partition fixedly installed in the processing box, the partition partitioning the processing box to form a spraying chamber and an operating chamber; a humidity sensor, the humidity sensor installed in the operating chamber; a water tank, the water tank fixedly installed on the top of the processing box, a water pump fixedly installed in the water tank; a drain pipe, the drain pipe fixedly installed on the top of the operating chamber, the drain pipe is fixedly connected to the drain end of the water pump; a discharge pipe, the discharge pipe fixedly installed on the top of the spraying chamber; a fixing mechanism, the fixing mechanism is arranged in the spraying chamber for fixing the aluminum profile; a group of driving mechanisms, a group of the driving mechanisms are all arranged on the processing box for driving the fixing mechanism to slide.

[0007] Preferably, the fixing mechanism includes a placement rack, a plurality of first electric telescopic rods, a plurality of card plates, a plurality of sprockets, a chain and a first motor; the placement rack is arranged in the spray chamber; the plurality of first electric telescopic rods are fixedly mounted on one side of the placement rack; the plurality of card plates are rotatably mounted on the placement rack and the plurality of first electric telescopic rods respectively; the plurality of sprockets are fixedly sleeved on the output rods of the plurality of card plates away from the first electric telescopic rods respectively; the chain is sleeved on the plurality of sprockets; the chain is meshed with the plurality of sprockets; the first motor is fixedly mounted on one side of the placement rack; and the output shaft of the first motor is fixedly connected to the output rod of any one of the card plates.

[0008] Preferably, the driving mechanism includes two mounting plates, a rotating rod, a cable and a second motor, a notch is opened on the partition plate, the notch is adapted to the placement rack, the two mounting plates are fixedly mounted on one side of the processing box, the rotating rod is rotatably mounted on the two mounting plates, the cable is wound around the rotating rod, one end of the cable slides and extends into the processing box and is fixedly connected to the placement rack, the second motor is fixedly mounted on one side of the processing box, and the output shaft of the second motor is fixedly connected to the rotating rod.

[0009] Preferably, a guide rod is fixedly installed in the processing box, the guide rod passes through the notch, and two guide blocks are slidably installed on the guide rod, and the two guide blocks are detachably connected to the placement rack.

[0010] Preferably, two connecting frames are fixedly installed on one side of the inner wall of the processing box, and sponge blocks are detachably installed in the two connecting frames, and the two sponge blocks are in sliding contact with the cable.

[0011] Preferably, the processing box and the partition are both installed with second electric telescopic rods, and sealing plates are fixedly installed on the two second electric telescopic rods, and the two sealing plates are adapted to the notches.

[0012] Preferably, a discharge port is provided on the top of the workbench, the discharge port is communicated with the spraying chamber, and a collecting box is detachably mounted on the bottom of the workbench, the collecting box is adapted to the discharge port.

[0013] Compared with the related art, the aluminum profile spraying device provided by the utility model has the following advantages:

[0014] Beneficial effects:

[0015] The utility model provides an aluminum profile spraying device:

[0016] 1. By humidifying the operating chamber, the ambient humidity is controlled, so as to effectively control the accumulation and release of static charge, and the static electricity removal effect is better. The aluminum profile is fixed and rotated by the fixing mechanism, so that the discharge pipe sprays the material evenly on the aluminum profile, which is better to use;

[0017] 2. The driving mechanism drives the placement rack to slide, which is beneficial to the spraying operation of the aluminum profile and the subsequent anti-static treatment operation. The guide rod guides the guide block to ensure the smooth sliding of the placement rack, which is beneficial to the processing of the aluminum profile. The sponge block scrapes the material on the cable, thereby reducing the discharge of the material outside the processing box, which is beneficial to reduce the waste of materials;

[0018] 3. The gap is sealed by a sealing plate to ensure that the material will not be discharged into the operating chamber when spraying the material. The sealing effect is good, and the material is collected by a collection box for subsequent reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the main cross-sectional structure of a preferred embodiment of the aluminum profile spraying device provided by the utility model;

[0020] Figure 2 Provide an assembly diagram of the middle sprocket and chain for the utility model;

[0021] Figure 3 Provides an assembly diagram of the middle drive mechanism for the utility model;

[0022] Figure 4 for Figure 1 An enlarged structural diagram of part A shown in FIG.

[0023] Figure 5 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG.

[0024] Numbers in the figure: 1. processing box; 2. partition; 3. humidity sensor; 4. water tank; 5. drain pipe; 6. water pump; 7. discharge pipe; 8. placement rack; 9. first electric telescopic rod; 10. clamping plate; 11. sprocket; 12. chain; 13. first motor; 14. mounting plate; 15. rotating rod; 16. cable; 17. second motor; 18. guide rod; 19. guide block; 20. second electric telescopic rod; 21. sealing plate; 22. discharge port; 23. collection box. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0026] Please refer to Figure 1-Figure 5 ,in, Figure 1 A schematic diagram of the main cross-sectional structure of a preferred embodiment of the aluminum profile spraying device provided by the utility model; Figure 2 Provide an assembly diagram of the middle sprocket and chain for the utility model; Figure 3 Provides an assembly diagram of the middle drive mechanism for the utility model; Figure 4 for Figure 1 An enlarged structural diagram of part A shown in FIG. Figure 5 for Figure 1The enlarged structural diagram of part B is shown in the figure. The aluminum profile spraying device includes: a processing box 1 fixedly installed on a workbench, a partition 2 fixedly installed in the processing box 1, and the partition 2 partitions the processing box 1 to form a spraying chamber and an operating chamber; a humidity sensor 3, and the humidity sensor 3 is installed in the operating chamber; a water tank 4, and the water tank 4 is fixedly installed on the top of the processing box 1, and a water pump 6 is fixedly installed in the water tank 4; a drain pipe 5, and the drain pipe 5 is fixedly installed on the top of the operating chamber, and the drain pipe 5 is fixedly connected to the drain end of the water pump 6; a discharge pipe 7, and the discharge pipe 7 is fixedly installed on the top of the spraying chamber; a fixing mechanism, and the fixing mechanism is arranged in the spraying chamber for fixing the aluminum profile; a group of driving mechanisms, and a group of the driving mechanisms are arranged on the processing box 1 for driving the fixing mechanism to slide, and the operating chamber is humidified, and then the environmental humidity is controlled, so as to effectively control the accumulation and release of static charge, and the static electricity removal effect is good.

[0027] The fixing mechanism includes a placement rack 8, multiple first electric telescopic rods 9, multiple clamping plates 10, multiple sprockets 11, a chain 12 and a first motor 13. The placement rack 8 is arranged in the spray chamber, and the multiple first electric telescopic rods 9 are fixedly installed on one side of the placement rack 8. The multiple clamping plates 10 are rotatably installed on the placement rack 8 and the multiple first electric telescopic rods 9 respectively. The multiple sprockets 11 are fixedly sleeved on the output rods of the multiple clamping plates 10 away from the first electric telescopic rods 9 respectively. The chain 12 is sleeved on the multiple sprockets 11, and the chain 12 is meshed with the multiple sprockets 11. The first motor 13 is fixedly installed on one side of the placement rack 8. The output shaft of the first motor 13 is fixedly connected to the output rod of any of the clamping plates 10. The aluminum profile is fixed and rotated by the fixing mechanism, so that the discharge pipe 7 sprays the material evenly on the aluminum profile, which is better to use.

[0028] The driving mechanism includes two mounting plates 14, a rotating rod 15, a cable 16 and a second motor 17. A notch is provided on the partition plate 2, and the notch is matched with the placement rack 8. The two mounting plates 14 are fixedly mounted on one side of the processing box 1. The rotating rod 15 is rotatably mounted on the two mounting plates 14. The cable 16 is wound around the rotating rod 15. One end of the cable 16 slides and extends into the processing box 1 and is fixedly connected to the placement rack 8. The second motor 17 is fixedly mounted on one side of the processing box 1. The output shaft of the second motor 17 is fixedly connected to the rotating rod 15. The placement rack 8 is driven to slide by the driving mechanism, which is beneficial to the spraying operation of the aluminum profile and the subsequent anti-static treatment operation.

[0029] A guide rod 18 is fixedly installed in the processing box 1, and the guide rod 18 passes through the notch. Two guide blocks 19 are slidably installed on the guide rod 18. The two guide blocks 19 are detachably connected to the placement rack 8. The guide blocks 19 are guided by the guide rod 18 to ensure smooth sliding of the placement rack 8, which is beneficial to the processing of the aluminum profile.

[0030] Two connecting frames are fixedly installed on one side of the inner wall of the processing box 1. Sponge blocks can be detachably installed in the two connecting frames. Both of the sponge blocks are in sliding contact with the cable 16. The materials on the cable 16 are scraped off by the sponge blocks, thereby reducing the discharge of materials outside the processing box 1, which is beneficial to reducing material waste.

[0031] The processing box 1 and the partition 2 are both installed with a second electric telescopic rod 20, and the two second electric telescopic rods 20 are both fixedly installed with a sealing plate 21. The two sealing plates 21 are adapted to the notch, and the notch is sealed by the sealing plate 21, thereby ensuring that when spraying materials, the materials will not be discharged into the operating chamber, and the sealing effect is better.

[0032] A discharge port 22 is provided on the top of the workbench, and the discharge port 22 is communicated with the spray chamber. A collection box 23 is detachably installed on the bottom of the workbench, and the collection box 23 is adapted to the discharge port 22. Materials are collected through the collection box 23 for subsequent reuse.

[0033] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0034] The working principle of the aluminum profile spraying device provided by the utility model is as follows:

[0035] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.

[0036] When in use, first open the box door located in the spraying chamber, then place the aluminum profile on the placement rack 8, connect the aluminum profile with the card plate 10, then start the first electric telescopic rod 9, so that the first electric telescopic rod 9 drives the other card plate 10 to slide, so that the two card plates 10 are close to each other, and then the aluminum profile is clamped and fixed. After multiple aluminum profiles are fixed, close the box door, start the first electric telescopic rod 9, so that the first electric telescopic rod 9 drives the card plate 10 to rotate, and at the same time, the output rod of the card plate 10 drives the sprocket 11 to rotate, so that the sprocket 11 drives the chain 12 to rotate, and then multiple sprockets 11 rotate synchronously to rotate the aluminum profile. The discharge pipe 7 is connected to the external feeding equipment. When spraying operation is required, first open the valve on the feeding pipe of the feeding equipment, and then start the feeding equipment so that the feeding equipment discharges the material into the discharge pipe 7, and spraying operation is performed through the discharge pipe 7, so that the material is evenly sprayed on the aluminum profile;

[0037] The bottom of the placement rack 8 is a filter screen, so that the excess material is discharged into the discharge port 22 through the filter screen, and the material is collected by the collection box 23, which is convenient for subsequent reuse and reduces material waste. When the material is sprayed, the two sealing plates 21 seal the gap;

[0038] While the material is being sprayed, the humidity sensor 3 monitors the humidity in the operating chamber. When the humidity is lower than a certain value, the water pump 6 is started to pump the water in the water tank 4 into the drain pipe 5, and the drain pipe 5 is used for atomization and drainage, thereby humidifying the operating chamber. When the material is sprayed, the second electric telescopic rod 20 is started to drive the sealing plate 21 to slide, so that the gap is exposed, and then the second motor 17 is started to drive the output shaft of the second motor 17 to rotate the rotating rod 15, so that the rotating rod 15 is pressed against the cable 1 6 is rolled up, and when the cable 16 is rolled up, the placement rack 8 is driven to slide, so that the placement rack 8 drives the guide block 19 to slide along the guide rod 18 to guide the placement rack 8. When the placement rack 8 slides into the operation chamber, the sealing plate 21 seals the gap, thereby reducing the moisture discharged into the spraying chamber. At the same time, the humidity in the operation chamber can effectively control the accumulation and release of static charge, thereby removing static electricity from the aluminum profile on the placement rack 8, and the static electricity removal effect is good. After that, the box door located at the operation chamber is opened to take out the aluminum profile on the placement rack 8;

[0039] When the cable 16 slides, the sponge block can scrape the material on the cable 16 well, thereby reducing the material discharged outside the processing box 1, and the scraping effect is good.

[0040] Compared with the related art, the aluminum profile spraying device provided by the utility model has the following advantages:

[0041] Beneficial effects:

[0042] The utility model provides an aluminum profile spraying device, which humidifies the operating chamber to control the ambient humidity, thereby effectively controlling the accumulation and release of static charges, and has a good static removal effect. The aluminum profile is fixed and rotated by a fixing mechanism, so that the discharge pipe 7 sprays the material evenly on the aluminum profile, which is easy to use. The placement rack 8 is driven to slide by a driving mechanism, which is beneficial to the spraying operation of the aluminum profile and the subsequent static removal operation. The guide block 19 is guided by a guide rod 18 to ensure that the placement rack 8 slides smoothly, which is beneficial to the processing of the aluminum profile. The material on the cable 16 is scraped off by a sponge block, thereby reducing the discharge of the material outside the processing box 1, which is beneficial to reducing the waste of the material. The gap is sealed by a sealing plate 21, thereby ensuring that the material will not be discharged into the operating chamber when the material is sprayed, and the sealing effect is good. The material is collected by a collecting box 23, which is convenient for subsequent reuse.

[0043] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.

[0044] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An aluminum profile spraying device, characterized in that: include: A processing box is fixedly installed on the workbench, wherein a partition is fixedly installed in the processing box, and the partition partitions the processing box to form a spraying chamber and an operation chamber; A humidity sensor, wherein the humidity sensor is installed in the operating cavity; A water tank, the water tank is fixedly installed on the top of the processing box, and a water pump is fixedly installed in the water tank; A drainage pipe, the drainage pipe is fixedly installed on the top of the operating chamber, and the drainage pipe is fixedly connected to the drainage end of the water pump; A discharge pipe, the discharge pipe is fixedly installed on the top of the spray chamber; A fixing mechanism, the fixing mechanism is arranged in the spraying chamber and is used to fix the aluminum profile; A group of driving mechanisms, each of which is arranged on the processing box and is used to drive the fixing mechanism to slide.

2. The aluminum profile spraying device according to claim 1, characterized in that: The fixing mechanism includes a placement rack, multiple first electric telescopic rods, multiple card plates, multiple sprockets, a chain and a first motor. The placement rack is arranged in the spray chamber, and the multiple first electric telescopic rods are fixedly installed on one side of the placement rack. The multiple card plates are rotatably installed on the placement rack and the multiple first electric telescopic rods respectively. The multiple sprockets are fixedly sleeved on the output rods of the multiple card plates away from the first electric telescopic rods respectively. The chain is sleeved on the multiple sprockets, and the chain is meshed with the multiple sprockets. The first motor is fixedly installed on one side of the placement rack, and the output shaft of the first motor is fixedly connected to the output rod of any one of the card plates.

3. The aluminum profile spraying device according to claim 2, characterized in that: The driving mechanism includes two mounting plates, a rotating rod, a cable and a second motor. A notch is provided on the partition plate, and the notch is matched with the placement rack. The two mounting plates are fixedly mounted on one side of the processing box. The rotating rod is rotatably mounted on the two mounting plates. The cable is wound around the rotating rod. One end of the cable slides and extends into the processing box and is fixedly connected to the placement rack. The second motor is fixedly mounted on one side of the processing box, and the output shaft of the second motor is fixedly connected to the rotating rod.

4. The aluminum profile spraying device according to claim 3, characterized in that: A guide rod is fixedly installed in the processing box, the guide rod passes through the notch, and two guide blocks are slidably installed on the guide rod, and the two guide blocks are detachably connected to the placement frame.

5. The aluminum profile spraying device according to claim 3, characterized in that: Two connecting frames are fixedly installed on one side of the inner wall of the processing box, and sponge blocks are detachably installed in the two connecting frames, and the two sponge blocks are in sliding contact with the cable.

6. The aluminum profile spraying device according to claim 4, characterized in that: The processing box and the partition are both equipped with second electric telescopic rods, and sealing plates are fixedly installed on the two second electric telescopic rods, and the two sealing plates are adapted to the notches.

7. The aluminum profile spraying device according to claim 1, characterized in that: A discharge port is provided on the top of the workbench, and the discharge port is communicated with the spraying chamber. A collecting box is detachably mounted on the bottom of the workbench, and the collecting box is adapted to the discharge port.

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