Glass quick-changing device of impurity removing machine

By designing a quick change device for glass removal, the inefficiency problem of industrial cameras caused by the lens being susceptible to impurities in the removal of impurities is solved, and the translucent glass components are quickly replaced, reducing downtime and maintenance time and improving detection efficiency.

CN222607233UActive Publication Date: 2025-03-14南京焦耳科技有限责任公司
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Patent Information

Application Number
CN202420907650.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-14
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the prior art, in the decompression detection, industrial camera lenses are susceptible to impurities such as dust, resulting in low detection efficiency, and the existing protective cover replacement method requires a long time of shutdown and maintenance.

Method used

A quick change device for glass removal removal is designed, including a mounting base, a translucent glass assembly and an adjustment rod. The translucent glass assembly can be extracted and replaced from the mounting base. Through the coordination of the adjustment rod and the tightening assembly, the rapid replacement and tightening of the translucent glass assembly can be achieved.

Benefits of technology

By quickly replacing the translucent glass components, the downtime maintenance time is reduced, the efficiency of decontamination is improved, and the problem of lens wear and reduction of detection accuracy is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a glass quick-changing device of an impurity removal machine, and belongs to the technical field of impurity removal, the glass quick-changing device comprises a mounting base, a light-transmitting glass assembly is slidably arranged in the mounting base, the light-transmitting glass assembly can be pulled out from one end of the mounting base, and a first window and a second window are formed in the mounting base; the light-transmitting glass assembly is located between the first window and the second window, an adjusting rod is rotationally connected into the mounting base, an abutting assembly is arranged on the adjusting rod, and an adjusting assembly used for adjusting rotation of the adjusting rod is arranged on the mounting base. The abutting assembly can enable the light-transmitting glass assembly to abut against the interior of the installation base. The device has the advantages that the shutdown maintenance time is shortened, and the impurity removal detection efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of impurity removal, and in particular to a quick-change device for impurity removal machine glass. Background Art

[0002] In the tobacco industry, ensuring product quality and purity is crucial to the company's reputation and the health of consumers. Among them, the presence of non-tobacco substances is one of the key factors affecting tobacco quality. During the production process of tobacco, impurity removal detection is required. Industrial cameras are used to scan tobacco leaves / tobacco shreds / tobacco sheets and detect and identify impurities. However, impurities such as dust are easily attached to the detection lens during the detection process, affecting the normal detection and identification work.

[0003] Therefore, it is necessary to wipe and clean the industrial camera lens regularly, or cover the industrial camera with a protective cover. By cleaning the protective cover or replacing the protective cover, the industrial camera can perform recognition and detection work normally. However, both wiping and cleaning the industrial camera lens and cleaning the protective cover require shutdown. The existing protective cover is generally bolted to the mounting frame. Replacement also requires a long period of shutdown, which affects the detection efficiency. Utility Model Content

[0004] In order to reduce downtime for maintenance and improve the efficiency of impurity removal and detection, the present application provides a quick-change device for glass of an impurity removal machine.

[0005] The present application provides a glass quick-change device for a cleaning machine, which adopts the following technical solution:

[0006] A glass quick-change device for a debris removal machine comprises a mounting seat, in which a light-transmitting glass component is slidably arranged, and the light-transmitting glass component can be pulled out from one end of the mounting seat, the mounting seat is provided with a first window and a second window, the light-transmitting glass component is located between the first window and the second window, an adjusting rod is rotatably connected in the mounting seat, the adjusting rod is provided with a tightening component, and the mounting seat is provided with an adjusting component for adjusting the rotation of the adjusting rod, and the tightening component can tighten the light-transmitting glass component in the mounting seat.

[0007] By adopting the above technical solution, the mounting base is mounted on the frame, and the industrial camera lens fixed on the frame is extended into the second window. The industrial camera identifies impurities in the smoke flow through the light-transmitting glass component and the second window.

[0008] After a period of detection, the adjustment component controls the adjustment rod to rotate, and the adjustment rod drives the clamping component to rotate, so that the light-transmitting glass component and the mounting seat are released from the clamping state, and then the light-transmitting glass component is pulled out of the mounting seat, and a new light-transmitting glass component is inserted, and then the adjustment rod is controlled to rotate so that the clamping component presses the new light-transmitting glass component into the mounting seat again, and the industrial camera can continue to perform normal detection and impurity removal, thereby reducing the downtime for maintenance and improving the efficiency of impurity removal detection.

[0009] Optionally, the mounting seat includes a mounting shell and an upper cover, the first window is opened at the bottom of the mounting shell, the second window is opened at the top of the upper cover, and an elastic pad is arranged in the mounting seat, and the elastic pad is arranged on a side of the light-transmitting glass component away from the clamping component.

[0010] By adopting the above technical solution, the upper cover can be opened and the inside of the installation shell can be cleaned regularly. The tightening component drives the light-transmitting glass component to press against the elastic pad, and the elastic pad prevents the light-transmitting glass component from being deformed or damaged due to long-term rigid extrusion.

[0011] Optionally, a plug-in slot is provided on a side of the elastic pad facing away from the light-transmitting glass component, and a plug-in board is provided on the upper cover, and the plug-in board is plugged into the plug-in slot.

[0012] By adopting the above technical solution, the plug-in board is inserted into the plug-in slot, and the elastic pad itself has elasticity so that it can be fastened to the plug-in board, thereby realizing the rapid installation of the upper cover and the elastic pad.

[0013] Optionally, the clamping assembly includes a plurality of clamping seats, and the plurality of clamping seats are arranged on the adjusting rod. A clamping wheel is rotatably arranged on the clamping seat, and a central axis of the clamping wheel is parallel to a central axis of the adjusting rod.

[0014] By adopting the above technical solution, the adjustment rotation drives the abutment seat to rotate, the clamping wheel is tangent to the light-transmitting glass component and gradually pushes the light-transmitting glass component to move, so that the light-transmitting glass component is clamped in the mounting seat, and the central axis of the clamping wheel is parallel to the central axis of the adjusting rod. When the clamping wheel abuts against the light-transmitting glass component, it will roll, and the clamping wheel is tangent to the light-transmitting glass component, thereby reducing the contact area with the light-transmitting glass component, and reducing the wear and scratches of the light-transmitting glass component when it is pressed against the light-transmitting glass component.

[0015] Optionally, the adjustment assembly includes a rotating block, which is coaxially connected to the adjusting rod, the adjusting rod is hinged with a connecting block, the connecting block is hinged with a pull rod, a mounting sleeve is provided on the mounting seat, the pull rod passes through the mounting sleeve, the mounting sleeve is hinged with a rotating rod, the rotating rod is hinged with a swing rod, the swing rod is connected to an adjustment handle, the swing rod is a folding rod, the bending part of the swing rod is hinged to the rotating rod, and the end of the swing rod away from the adjustment handle is hinged to the pull rod.

[0016] By adopting the above technical solution, the adjustment handle is turned, and the adjustment handle drives the swing rod and the rotating rod to rotate simultaneously, and the swing rod drives the pull rod to move vertically, the pull rod pulls the connecting block to move, the connecting block deflects and drives the rotating block to rotate, thereby realizing the rotation of the adjustment rod.

[0017] Optionally, a baffle is provided on the rotating rod, and the baffle is located on a side of the swing rod away from the adjusting handle.

[0018] By adopting the above technical solution, the baffle can limit the rotation angle of the swing rod, so that the swing rod cannot continue to rotate downward after being pressed down to the point where the light-transmitting glass assembly is clamped in the mounting seat.

[0019] Optionally, the light-transmitting glass assembly includes a mounting frame and a visible glass, wherein the visible glass is mounted in the mounting frame, the visible glass faces the first window and the second window, and a replacement port is provided at one end of the mounting shell, through which the mounting frame can be inserted into the mounting shell.

[0020] Optionally, a pull-out handle is provided at one end of the installation frame facing the replacement port, and a limit plate is fixed on the pull-out handle. When the limit plate abuts against the end surface of the installation frame, the visible glass is just opposite to the first window and the second window.

[0021] By adopting the above technical solution, the installation frame and the visible glass can be pulled out from the installation seat by pulling the pull-out handle.

[0022] Optionally, a plurality of rollers are rotatably connected to both sides of the installation frame, the upper cover is connected to a support plate, and the rollers are supported on the support plate.

[0023] By adopting the above technical solution, after the tight state between the mounting frame, the visible glass and the mounting seat is released, the roller falls on the support plate. When the mounting frame and the visible glass are pulled out, the roller slides along the support plate, which facilitates the mounting frame and the visible glass to be pulled out from the mounting seat and reduces the wear and scratches on the mounting frame, the visible glass and the mounting seat.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. Install the mounting base on the frame, extend the industrial camera lens fixed on the frame into the second window, and the industrial camera identifies impurities in the smoke flow through the light-transmitting glass component and the second window;

[0026] After a period of detection, the adjustment component controls the adjustment rod to rotate, and the adjustment rod drives the pressing component to rotate, so that the light-transmitting glass component and the mounting seat are released from the pressing state, and then the light-transmitting glass component is pulled out from the mounting seat, and a new light-transmitting glass component is inserted, and then the adjustment rod is controlled to rotate so that the pressing component presses the new light-transmitting glass component into the mounting seat again, and the industrial camera can continue to detect and remove impurities normally, thereby reducing the downtime for maintenance and improving the efficiency of impurity removal detection;

[0027] 2. The upper cover can be opened and the inside of the installation shell can be cleaned regularly. The pressing component drives the light-transmitting glass component to press against the elastic pad. The elastic pad prevents the light-transmitting glass component from being deformed or damaged due to long-term rigid extrusion;

[0028] 3. The adjusting rotation drives the abutment seat to rotate, the clamping wheel is tangent to the light-transmitting glass component and gradually pushes the light-transmitting glass component to move, so that the light-transmitting glass component is clamped in the mounting seat, and the central axis of the clamping wheel is parallel to the central axis of the adjusting rod. When the clamping wheel abuts against the light-transmitting glass component, it will roll, and the clamping wheel is tangent to the light-transmitting glass component, thereby reducing the contact area with the light-transmitting glass component and reducing the wear and scratches of the light-transmitting glass component when it is pressed against the light-transmitting glass component. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0030] Figure 2 It is a schematic diagram of the structure of a light-transmitting glass assembly used in an embodiment of the present application.

[0031] Figure 3 It is a structural schematic diagram of the replacement port used in the embodiment of the present application.

[0032] Figure 4 yes Figure 2 Enlarged schematic diagram of part A.

[0033] Figure 5 yes Figure 2 Schematic diagram of the enlarged portion B.

[0034] Explanation of the accompanying drawings: 1. Mounting seat; 11. Mounting shell; 111. First window; 112. Replacement port; 12. Upper cover; 121. Second window; 122. Plug-in board; 123. Support plate; 2. Adjusting rod; 3. Adjusting assembly; 31. Rotating block; 32. Linking block; 33. Pull rod; 34. Mounting sleeve; 35. Rotating rod; 36. Swinging rod; 37. Adjusting handle; 38. Baffle; 4. Clamping assembly; 41. Clamping seat; 42. Clamping wheel; 5. Translucent glass assembly; 51. Visible glass; 52. Mounting frame; 53. Roller; 54. Pull-out handle; 55. Limiting plate; 6. Elastic pad; 61. Plug-in slot. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-5 This application is described in further detail.

[0036] The embodiment of the present application discloses a quick-change device for glass of a dust removal machine.

[0037] like Figure 1 and Figure 2 The impurity removal machine glass quick-change device includes a mounting base 1. In the embodiment of the present application, the mounting base 1 includes a mounting shell 11 and an upper cover 12. The upper cover 12 is bolted to the mounting shell 11. In other embodiments, the mounting base 1 can be a shell having four side panels and upper and lower bottom panels.

[0038] like Figure 2 and Figure 3 A first window 111 is provided at the bottom of the mounting shell 11, and a replacement port 112 is provided at one end of the mounting shell 11. Both the first window 111 and the replacement port 112 are rectangular ports. Two adjusting rods 2 are rotatably connected in the mounting shell 11. The two adjusting rods 2 are parallel to each other and are respectively located on one side of the mounting shell 11. Both adjusting rods 2 are located below the replacement port 112. An adjusting component 3 is connected to one end of the adjusting rod 2 adjacent to the replacement port 112. The adjusting component 3 is used to control the rotation of the adjusting rod 2. A tightening component 4 is provided on the adjusting rod 2.

[0039] like Figure 2 and Figure 4 The upper cover 12 is provided with a second window 121, which is a rectangular opening. The first window 111 is directly opposite to the second window 121. A plug board 122 is integrally formed on the bottom surface of the upper cover 12. The plug board 122 is arranged along the contour direction of the second window 121. The plug board 122 is a ring-shaped plate. Two support plates 123 are integrally formed on the bottom surface of the upper cover 12. The two support plates 123 are respectively located on one side of the upper cover 12. The two support plates 123 are parallel to each other and are arranged along the length direction of the upper cover 12. The support plate 123 is an L-shaped plate, and the bending sections of the two support plates 123 are relatively bent;

[0040] A light-transmitting glass assembly 5 is arranged in the mounting shell 11, and the light-transmitting glass assembly 5 includes a visible glass 51 and a mounting frame 52. A plurality of rollers 53 are rotatably connected to both sides of the mounting frame 52 along its length at equal intervals, and the plurality of rollers 53 are supported on the support plate 123 on the same side. The visible glass 51 is installed in the mounting frame 52, and the visible glass 51 faces the first window 111 and the second window 121. An elastic pad 6 is arranged above the visible glass 51, and the elastic pad 6 is an annular pad. A plug-in groove 61 is provided on the top surface of the elastic pad 6 along the contour direction thereof, and the plug-in groove 61 is an annular groove. The plug-in board 122 is inserted into the plug-in groove 61, and the plug-in board 122 is clamped by the elastic pad 6 under the elastic action. During detection, the pressing assembly 4 supports the mounting frame 52, and the visible glass 51 is pressed against the elastic pad 6.

[0041] One end of the mounting frame 52 extends out of the replacement opening 112, and the end of the mounting frame 52 extending out of the replacement opening is connected to a pull-out handle 54, which extends out of the end of the mounting shell 11, and a limiting plate 55 is fixed on the pull-out handle 54. When the limiting plate 55 abuts against the end surface of the mounting frame 52, the visible glass 51 is just opposite the first window 111 and the second window 121.

[0042] The upper cover 12 is mounted on the frame, and the lens of the industrial camera fixed on the frame is extended into the second window 121. The industrial camera identifies impurities in the smoke flow through the light-transmitting glass component 5 and the second window 121;

[0043] After a period of testing, if the visual glass 51 is stained with dust and other impurities and needs to be replaced and cleaned regularly, the adjustment component 3 is operated to control the adjustment rod 2 to rotate, and the adjustment rod 2 drives the pressing component 4 to rotate, so that the visual glass 51 and the elastic pad 6 are released from the pressing state, and the roller 53 falls on the support plate 123, and then the pulling handle 54 is held to pull the installation frame 52, and the roller 53 rolls on the support plate 123, so that the installation frame 52 and the visual glass 51 are pulled out of the installation shell 11 through the replacement port 112;

[0044] Then insert the new installation frame 52 and the visible glass 51 into the installation shell 11 from the replacement port 112. When the limit plate 55 abuts against the end face of the installation frame 52, the visible glass 51 is just opposite the first window 111 and the second window 121. Then control the adjustment rod 2 to rotate so that the clamping assembly 4 lifts the installation frame 52, and the visible glass 51 is clamped against the elastic pad 6 again. The replacement of the visible glass 51 can be quickly completed, and the industrial camera can continue to perform normal detection and impurity removal, thereby reducing the downtime for maintenance and improving the efficiency of impurity removal and detection.

[0045] like Figure 5The adjusting assembly 3 includes a rotating block 31, which is coaxially fixed to the end of the adjusting rod 2. The rotating block 31 includes a cylindrical block and a lever. The cylindrical block is coaxially fixed to the adjusting rod 2. The lever is integrally formed on the circumference of the cylindrical block. The lever of the rotating block 31 is hinged at one end away from the cylindrical block with two linking blocks 32. The two linking blocks 32 are parallel to each other, and the ends of the two linking blocks 32 away from the rotating block 31 are hinged with a pull rod 33. The pull rod 33 passes through the upper cover 12, and a mounting sleeve is provided on the pull rod 33. 34, the mounting sleeve 34 is fixed on the upper cover 12, and two rotating rods 35 are hinged on the mounting sleeve 34, and the two rotating rods 35 are connected by a baffle 38, and the two rotating rods 35 are integrally formed with the baffle 38, and the two rotating rods 35 are parallel to each other, and the two rotating rods 35 are hinged with a swing rod 36 together, and the swing rod 36 is an L-shaped rod, and the bending part of the swing rod 36 is hinged to one end of the rotating rod 35 away from the mounting sleeve 34, and one end of the swing rod 36 is hinged to the pull rod 33, and the other end of the swing rod 36 is fixed with an adjustment handle 37.

[0046] The clamping assembly 4 includes a plurality of clamping seats 41, which are bolted to the adjusting rod 2, and are arranged equidistantly along the length direction of the adjusting rod 2. A clamping wheel 42 is rotatably connected to the clamping seat 41, and the central axis of the clamping wheel 42 is parallel to the central axis of the adjusting rod 2.

[0047] When the lever of the rotating block 31 is in a horizontal state and the connecting block 32 is perpendicular to the lever of the rotating block 31, the rotating rod 35, the swing rod 36 and the hinged section of the pull rod 33 are in a vertical state. At this time, the clamping seat 41 is in a vertical state and the clamping wheel 42 is tangent to the bottom surface of the installation frame 52 and supports the installation frame 52. The visible glass 51 is tightly against the elastic pad 6.

[0048] When the adjusting handle 37 is moved away from the pulling handle 54, the swing rod 36 rotates, and at the same time, the rotating rod 35 rotates away from the pulling handle 54. The rotating rod 35, the swing rod 36 and the hinged section of the pull rod 33 intersect to form an angle, and the pull rod 33 rises in the vertical direction. The linkage block 32 deflects and drives the rotating block 31 to rotate, thereby realizing the rotation of the adjusting rod 2. The adjusting rod 2 drives the abutting seat 41 to rotate in the direction close to the first window 111, and the abutting wheel 42 rolls on the mounting frame 52 and finally separates from the mounting frame 52. The mounting frame 52 gradually falls until the roller 53 is supported on the support plate 123, so that the visual glass 51 is in contact with the elastic pad 6.

[0049] Since the center axis of the pressing wheel 42 is parallel to the center axis of the adjusting rod 2, the pressing wheel 42 will roll when pressing against the mounting frame 52, and the pressing wheel 42 is tangent to the mounting frame 52, thereby reducing the contact area with the light-transmitting glass assembly 5 and reducing the wear and scratches on the light-transmitting glass assembly 5 when pressing against the light-transmitting glass assembly 5.

[0050] The implementation principle of the embodiment of the present application is as follows: the mounting base 1 is mounted on the frame, and the industrial camera lens fixed on the frame is extended into the second window 121, and the industrial camera identifies impurities in the smoke flow through the light-transmitting glass component 5 and the second window 121;

[0051] After a period of detection, the adjustment component 3 controls the adjustment rod 2 to rotate, and the adjustment rod 2 mobilizes the clamping component 4 to rotate, so that the light-transmitting glass component 5 and the mounting seat 1 are released from the clamping state, and then the light-transmitting glass component 5 is pulled out from the mounting seat 1, and a new light-transmitting glass component 5 is inserted, and then the adjustment rod 2 is controlled to rotate so that the clamping component 4 clamps the new light-transmitting glass component 5 in the mounting seat 1 again, and the industrial camera can continue to perform normal detection and impurity removal, thereby reducing the downtime for maintenance and improving the efficiency of impurity removal detection.

[0052] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A glass quick-change device for a cleaning machine, characterized in that: The invention comprises a mounting seat (1), wherein a light-transmitting glass component (5) is slidably arranged in the mounting seat (1), and the light-transmitting glass component (5) can be withdrawn from one end of the mounting seat (1), wherein a first window (111) and a second window (121) are arranged on the mounting seat (1), and the light-transmitting glass component (5) is located between the first window (111) and the second window (121), wherein an adjusting rod (2) is rotatably connected in the mounting seat (1), and a pressing component (4) is arranged on the adjusting rod (2), and an adjusting component (3) for adjusting the rotation of the adjusting rod (2) is arranged on the mounting seat (1), and the pressing component (4) can press the light-transmitting glass component (5) tightly in the mounting seat (1).

2. The impurity removal machine glass quick change device according to claim 1 is characterized in that: The mounting seat (1) comprises a mounting shell (11) and an upper cover (12); the first window (111) is opened at the bottom of the mounting shell (11); the second window (121) is opened at the top of the upper cover (12); an elastic pad (6) is arranged in the mounting seat (1); the elastic pad (6) is arranged on a side of the light-transmitting glass component (5) away from the abutting component (4).

3. The impurity removal machine glass quick change device according to claim 2 is characterized in that: A plug-in slot (61) is provided on a side of the elastic pad (6) facing away from the light-transmitting glass assembly (5), and a plug-in board (122) is provided on the upper cover (12), and the plug-in board (122) is plugged into the plug-in slot (61).

4. The impurity removal machine glass quick change device according to any one of claims 1 or 3, characterized in that: The clamping assembly (4) comprises a plurality of clamping seats (41) which are arranged on the adjusting rod (2). A clamping wheel (42) is rotatably arranged on the clamping seat (41), and the central axis of the clamping wheel (42) is parallel to the central axis of the adjusting rod (2).

5. The impurity removal machine glass quick change device according to claim 1 is characterized in that: The adjustment assembly (3) comprises a rotating block (31), the rotating block (31) is coaxially connected to the adjustment rod (2), the adjustment rod (2) is hinged with a linking block (32), the linking block (32) is hinged with a pull rod (33), the mounting seat (1) is provided with a mounting sleeve (34), the pull rod (33) passes through the mounting sleeve (34), the mounting sleeve (34) is hinged with a rotating rod (35), the rotating rod (35) is hinged with a swing rod (36), the swing rod (36) is connected to an adjustment handle (37), the swing rod (36) is a folding rod, the bending part of the swing rod (36) is hinged with the rotating rod (35), and the end of the swing rod (36) away from the adjustment handle (37) is hinged with the pull rod (33).

6. The glass quick-change device for impurity removal machine according to claim 5, characterized in that: The rotating rod (35) is provided with a baffle (38), and the baffle (38) is located on a side of the swing rod (36) away from the adjustment handle (37).

7. The glass quick-change device for impurity removal machine according to claim 3 is characterized in that: The light-transmitting glass assembly (5) comprises a mounting frame (52) and a visible glass (51); the visible glass (51) is mounted in the mounting frame (52); the visible glass (51) faces the first window (111) and the second window (121); a replacement opening (112) is provided at one end of the mounting shell (11); and the mounting frame (52) can be inserted into the mounting shell (11) through the replacement opening (112).

8. The glass quick-change device for impurity removal machine according to claim 7, characterized in that: A pull-out handle (54) is provided at one end of the installation frame (52) facing the replacement port (112), and a limit plate (55) is fixed on the pull-out handle (54). When the limit plate (55) abuts against the end surface of the installation frame (52), the visible glass (51) is exactly opposite to the first window (111) and the second window (121).

9. The impurity removal machine glass quick change device according to claim 7, characterized in that: A plurality of rollers (53) are rotatably connected to both sides of the installation frame (52); the upper cover (12) is connected to a support plate (123); and the rollers (53) are supported on the support plate (123).