Linear high-temperature thermistor classifier

By designing a linear high-temperature thermistor classification machine, the automatic detection and classification of thermistors is realized, and the problems of slow manual detection, high cost and prone to errors in the existing technology are solved, the detection efficiency and accuracy are improved, and production costs and safety hazards are reduced.

CN222607244UActive Publication Date: 2025-03-14DONGGUAN HANJAE INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202420815196.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-14
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The detection and classification of existing high-temperature thermistors mainly rely on manual labor, resulting in slow detection speed, high cost, prone to classification errors, and safety hazards.

Method used

A linear high-temperature thermistor classification machine is designed, adopting a frame structure, including a translation conveying mechanism, a fixture feeding mechanism, a leveling mechanism, a detection mechanism, a feeding mechanism, a fixture lifting mechanism and a fixture dropping mechanism, to realize the automatic loading, leveling, detection and classification and unloading of the thermistor.

Benefits of technology

Through automated processes, the detection efficiency and classification accuracy of thermistors are improved, manual participation is reduced, production costs are reduced, product quality is improved, and safety risks are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a linear type high-temperature thermistor classifier which comprises a rack, a workbench, a central control system and a safety protective cover, the workbench, the central control system and the safety protective cover are arranged on the rack, the safety protective cover is arranged on the workbench, and a translation conveying mechanism is arranged on the workbench. A jig feeding mechanism, a leveling mechanism, a detection mechanism, a material taking mechanism, a jig lifting mechanism and a jig descending mechanism are sequentially arranged in the feeding direction of the translation conveying mechanism. The high-temperature thermistor detection device is convenient and fast to use, and the translation conveying mechanism, the jig feeding mechanism, the leveling mechanism, the detection mechanism, the material taking mechanism, the jig lifting mechanism and the jig descending mechanism are arranged on the rack, so that a jig carrying a to-be-detected high-temperature thermistor enters from one end; automatic feeding, leveling, detection and classified discharging of the high-temperature thermistors and discharging conveying of the jigs are achieved, finally the jigs are conveyed back to the beginning station for placing the high-temperature thermistors again, the feeding speed is increased, the detection efficiency is improved, and classification accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-temperature resistor classification equipment, in particular to a linear high-temperature thermistor classification machine. Background Art

[0002] A high-temperature thermistor is a sensor resistor whose resistance value changes with the change of the operating temperature. Its own heat-resistant temperature is usually between 10 degrees and 180 degrees. Different high-temperature thermistor resistance ranges require precision. When measuring, the measured resistance value of the high-temperature thermistor is compared with the resistance value of the high-temperature thermistor used as a calibration, and they are classified and cut according to the range of the detection values.

[0003] At present, manual detection and classification are usually used in the market for screening and classification, and the detected temperature range is 10 degrees to 100 degrees. The detection and classification speed is slow and requires a lot of manpower, which wastes time and corporate costs. As time goes by, workers are prone to fatigue, resulting in classification errors. In addition, since the detection temperature is too high, accidents are easy to occur if you are not careful, which poses a great hidden danger.

[0004] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0005] In view of this, the present invention aims to solve the deficiencies in the prior art, and its main purpose is to provide a linear high-temperature thermistor sorting machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A linear high-temperature thermistor sorting machine comprises a frame and a workbench arranged on the frame, a central control system and a safety shield. The safety shield is arranged on the workbench. A translation conveying mechanism is arranged on the workbench. A jig feeding mechanism, a leveling mechanism, a detection mechanism, a material taking mechanism, a jig lifting mechanism and a jig lowering mechanism are arranged in sequence along the feeding direction of the translation conveying mechanism. The central control system is respectively connected with the jig feeding mechanism, the leveling mechanism, the detection mechanism, the material taking mechanism, the jig lifting mechanism and the jig lowering mechanism.

[0008] As a preferred solution, the translation conveying mechanism includes an upper conveying track and a lower conveying track, the upper conveying track is located above the lower conveying track, and conveying grooves are provided in the upper conveying track and the lower conveying track, and conveying wheels are provided on both sides of the conveying groove for sliding, conveying and positioning of the jig, and a plurality of positioning components for positioning the jig are provided on the upper conveying track and the lower conveying track, and the positioning components respectively correspond to the leveling mechanism, the detection mechanism and the material picking mechanism on the translation conveying mechanism, and are used to position the jig carrying the product that is translated and conveyed.

[0009] As a preferred solution, the jig loading mechanism comprises a jig loading assembly, a jig unloading assembly and an unloading transfer assembly, the jig loading assembly is mounted and fixed on the frame, the unloading transfer assembly is movably arranged at the rear end of the jig unloading assembly, and is used to receive the jig dropped by the jig lowering mechanism and transfer it to the jig unloading assembly for storage, swing arms are arranged at both side ends of the unloading transfer assembly, one end of the swing arm is fixed to the side end of the unloading transfer assembly, and the other end is arranged at the side end of the jig loading assembly, a swing arm cylinder is arranged on the side end surface of the jig loading assembly, the swing arm cylinder is located beside the swing arm and extends a piston rod in the direction of the swing arm and is fixed thereto, so that the swing arm cylinder drives the swing arm to swing back and forth, so that the unloading transfer assembly approaches / moves away from the jig unloading assembly;

[0010] The jig feeding assembly is provided with a feeding push cylinder and a feeding lifting cylinder. The feeding push cylinder is located at the inner front end of the jig feeding assembly and is used to push the jig to move backward; the feeding lifting cylinder is located at the inner rear end of the jig feeding assembly and is used to lift the pushed jig upward and make it located at the entrance of the lower conveying track, so that it can smoothly enter the conveying trough and be transported backward for inspection.

[0011] As a preferred solution, the leveling mechanism includes a leveling fixed seat, a leveling motor, a leveling movable seat, a leveling push plate and a leveling lifting cylinder. The leveling fixed seat is installed and fixed on the frame and is located on one side of the jig feeding mechanism. The leveling motor is arranged at the lower end of the leveling fixed seat and extends a rotating shaft. The leveling movable seat is vertically arranged on the leveling fixed seat and is located above the rotating shaft extended by the leveling motor. A rotating swing arm is arranged between the leveling movable seat and the rotating shaft. The rotating swing arm is sleeved on the rotating shaft, and the other end is connected to the leveling movable seat and controls it to move up and down. The leveling push plate is arranged at the front end of the leveling movable seat The leveling and lifting cylinder is vertically arranged on the leveling movable seat and is located below the leveling push plate. The piston rod of the leveling and lifting cylinder is extended and connected and fixed to the bottom of the leveling push plate. The leveling push plate is used to push the thermistors on the fixture upward to the reference plane so that the heights of their lower ends after leveling are uniform and flush; the leveling movable seat is also provided with a leveling push cylinder, which is arranged at the top of the leveling movable seat. The leveling push cylinder is also provided with a leveling baffle, and the rear end of the leveling baffle is connected to the piston rod extended by the leveling push cylinder, and the leveling baffle is used to push and level the thermistors on the fixture.

[0012] As a preferred solution, the detection mechanism includes an oil tank assembly, a comparison assembly and a test moving assembly. The oil tank assembly stores the detection oil for oil temperature detection. The comparison assembly always clamps a thermistor and extends into the oil tank assembly for detection and uploads the measured data to serve as a reference comparison benchmark; the test moving assembly is used to clamp and transfer the fixture on the lower conveying track and extend the thermistor on the fixture into the oil tank assembly for testing, and upload the measured data to the central control system for comparison and analysis;

[0013] The oil tank assembly includes a movable carrier plate and an oil tank, a positioning piece is provided at the upper end of the carrier plate for fixing the oil tank on the carrier plate, a bottom plate is provided below the carrier plate, a locking assembly is provided between the bottom plate and the carrier plate for fixing and locking the carrier plate to prevent sliding, and a pulley is provided at the lower end of the bottom plate;

[0014] The comparison assembly includes a comparison mounting seat, a product fixing fixture, a comparison driving cylinder and a comparison swing arm, wherein the comparison mounting seat is fixedly mounted on a frame, the product fixing fixture is movably arranged at the center of the comparison mounting seat and is used to rotatably clamp the thermistor used as a control group, the comparison driving cylinder is arranged at the inner side end of the comparison mounting seat, the comparison swing arm is arranged between the product fixing fixture and the comparison driving cylinder, one end of the comparison swing arm is connected to a piston rod extended from the comparison driving cylinder, and the other end is connected to the product fixing fixture and controls the movement thereof;

[0015] The test moving assembly includes a test fixing seat, a test fixture positioning assembly and a test lifting electric cylinder. The test fixing seat is arranged at the rear end of the comparison mounting seat and fixed on the frame. The test lifting electric cylinder is vertically arranged at the center of the test fixing seat. The rear end of the test fixture positioning assembly is connected and fixed to the test lifting electric cylinder and moves up and down with it. The test fixture positioning assembly is used to clamp and transfer the fixture on the lower conveying track and extend it into the oil tank for testing, and upload the measured results for analysis.

[0016] As a preferred solution, an oil receiving station is provided between the detection mechanism and the material taking mechanism, and an oil receiving tank is provided on the oil receiving station. The oil receiving tank is located below the lower conveying track and is used to receive the oil attached to the thermistor after testing.

[0017] As a preferred solution, the material picking mechanism receives the signal transmitted by the central control system and classifies and unloads the thermistors after detection, and the material picking mechanism includes a test NG material picking component, a test high material picking component, a test low material picking component and a test OK material picking component; the test NG material picking component and the test low material picking component are arranged side by side on the frame and are located at the rear lower part of the lower conveying track, and the test high material picking component and the test OK material picking component are arranged side by side on the upper conveying track and are located at the rear upper part of the upper conveying track;

[0018] The test NG material picking component, the test high material picking component, the test low material picking component and the test OK material picking component all include a material unloading box and a material picking clamping claw. The material picking clamping claw picks the thermistor at the corresponding position on the fixture according to the signal transmitted by the central control system and places it in the material unloading box.

[0019] As a preferred solution, the jig lifting mechanism includes a lifting frame, a jig lifting cylinder and a lifting seat. The lifting frame is fixed on the frame and located at the tail end of the translation conveying mechanism. The jig lifting cylinder is vertically arranged on the lifting frame. The lifting seat is arranged on the jig lifting cylinder and moves up and down with it. The lifting seat is also provided with a positioning component for positioning and fixing the jig on the lower conveying track, and transferring it upward to the upper conveying track for transmission and unloading.

[0020] As a preferred solution, a residual material sensor is provided at the front end of the upper conveyor track to sense whether there are residual thermistors on the jig. The sensor is connected to the central control system and uploads the sensed data information. When residual thermistors are detected, an alarm is sounded to prompt workers to take away the residual materials.

[0021] As a preferred solution, the jig lowering mechanism includes a landing frame, a jig lowering cylinder and a landing seat. The landing frame is fixed on the frame and located at the head end of the translation conveying mechanism. The jig lowering cylinder is vertically arranged on the landing frame. The landing seat is arranged on the jig lowering cylinder and moves up and down with it. The landing seat is also provided with a positioning component for positioning and fixing the jig on the upper conveying track, and transferring it downward to be placed on the jig loading mechanism.

[0022] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:

[0023] The utility model has a simple structure and is convenient and quick to use. By arranging a translation conveying mechanism, a jig feeding mechanism, a leveling mechanism, a detection mechanism, a material taking mechanism, a jig lifting mechanism and a jig lowering mechanism on the frame, the jig carrying the thermistor to be detected enters from one end, and the automatic feeding, leveling, detection, classification and unloading of the high-temperature thermistor and the unloading and transportation of the jig are realized. Finally, the jig is transported back to the initial workstation to re-place the high-temperature thermistor, which improves the feeding speed, detection efficiency and accuracy of detection classification, reduces the number of manpower, reduces the production cost of the enterprise, greatly improves the detection efficiency and quality, and avoids the situation where product quality is affected by classification errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0026] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0027] Figure 3 It is a schematic diagram of the structure of the translation conveying mechanism of the utility model.

[0028] Figure 4 It is a structural schematic diagram of the fixture feeding mechanism of the utility model.

[0029] Figure 5 This is a schematic diagram of the structure of the fixture feeding mechanism from another perspective of the utility model.

[0030] Figure 6 It is a schematic diagram of the structure of the leveling mechanism of the utility model.

[0031] Figure 7 It is a schematic diagram of the leveling mechanism structure from another viewing angle of the utility model.

[0032] Figure 8 It is a schematic diagram of the detection mechanism structure of the utility model.

[0033] Fig. 9 It is a schematic diagram of the structure of the fuel tank assembly of the utility model.

[0034] Fig.10 It is a schematic diagram of the comparative component structure of the utility model.

[0035] Fig.11 It is a schematic diagram of the structure of the test mobile component of the utility model.

[0036] Fig.12 It is a schematic diagram of the structure of the material taking mechanism of the utility model.

[0037] Fig.13 It is a structural schematic diagram of the fixture lifting mechanism of the utility model.

[0038] Fig.14 It is a schematic diagram of the structure of the fixture lowering mechanism of the utility model.

[0039] Fig.15 It is a schematic diagram of the fixture structure of the utility model.

[0040] Among them, the reference numerals in the figure are:

[0041] 100, rack; 110, workbench; 120, safety cover; 130, central control system;

[0042] 200, translation conveying mechanism; 210, upper conveying track; 220, lower conveying track; 230, conveying trough; 240, positioning assembly;

[0043] 300, jig feeding mechanism; 310, jig feeding assembly; 320, jig unloading assembly; 330, unloading transfer assembly; 340, swing arm cylinder; 350, feeding push cylinder; 360, feeding lifting cylinder;

[0044] 400, leveling mechanism; 410, leveling fixed seat; 420, leveling motor; 430, leveling movable seat; 440, leveling push plate; 450, leveling lifting cylinder; 460, leveling pushing cylinder; 470, leveling baffle;

[0045] 500, testing mechanism; 510, oil tank assembly; 511, carrier plate; 512, oil tank; 513, positioning member; 514, bottom plate; 515, locking assembly; 516, pulley; 520, comparison assembly; 521, comparison mounting seat; 522, product fixing fixture; 523, comparison driving cylinder; 524, comparison swing arm; 530, test moving assembly; 531, test fixing seat; 532, test fixture positioning assembly; 533, test lifting electric cylinder; 540, oil receiving tank;

[0046] 600, material taking mechanism; 610, test NG material taking assembly; 620, test high material taking assembly; 630, test low material taking assembly; 640, test OK material taking assembly; 650, material box; 660, material taking clamping claw;

[0047] 700, fixture lifting mechanism; 710, lifting frame; 720, fixture lifting cylinder; 730, lifting seat;

[0048] 800, fixture lowering mechanism; 810, landing rack; 820, fixture lowering cylinder; 830, landing seat; 900, residual material sensor. DETAILED DESCRIPTION

[0049] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0050] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0051] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0053] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0054] Reference Figure 1-2 As shown: a linear high-temperature thermistor sorting machine includes a frame 100 and a workbench 110 arranged on the frame 100, a central control system 130 and a safety shield 120, the safety shield 120 is arranged at the edge of the workbench 110, a translation conveying mechanism 200 is arranged on the workbench 110, and a fixture feeding mechanism 300, a leveling mechanism 400, a detection mechanism 500, a material taking mechanism 600, a fixture lifting mechanism 700 and a fixture lowering mechanism 800 are sequentially arranged along the feeding direction of the translation conveying mechanism 200, and the central control system 130 is respectively connected to the fixture feeding mechanism 300, the leveling mechanism 400, the detection mechanism 500, the material taking mechanism 600, the fixture lifting mechanism 700 and the fixture lowering mechanism 800.

[0055] Reference Figure 3 As shown: In this embodiment, the translation conveying mechanism 200 includes an upper conveying track 210 and a lower conveying track 220, the upper conveying track 210 is located above the lower conveying track 220, and conveying grooves 230 are provided in the upper conveying track 210 and the lower conveying track 220. Conveying wheels are provided on both sides of the conveying groove 230 for sliding, conveying and positioning of the jig, and a plurality of positioning components 240 for positioning the jig are provided on the upper conveying track 210 and the lower conveying track 220. The positioning components 240 respectively correspond to the leveling mechanism 400, the detection mechanism 500 and the material picking mechanism 600 on the translation conveying mechanism 200, and are used to quickly position the jig carrying the product that is translated and transported to prevent inaccurate positioning.

[0056] Reference Figure 4-5As shown: In this embodiment, the jig loading mechanism 300 includes a jig loading assembly 310, a jig unloading assembly 320 and an unloading transfer assembly 330. The jig loading assembly 310 is mounted and fixed on the frame 100. The unloading transfer assembly 330 is movably arranged at the rear end of the jig unloading assembly 320, and is used to receive the jig dropped by the jig lowering mechanism 800 and transfer it to the jig unloading assembly 320 for storage. Swing arms are arranged on both side ends of the unloading transfer assembly 330, one end of the swing arm is fixed to the side end of the unloading transfer assembly 330, and the other end is arranged at the side end of the jig loading assembly 310. A swing arm cylinder 340 is arranged on the side end surface of the jig loading assembly 310, and the swing arm cylinder 340 is located beside the swing arm and extends a piston rod in the direction of the swing arm to be fixed thereto, so that the swing arm cylinder 340 drives the swing arm to swing back and forth, so that the unloading transfer assembly 330 approaches / moves away from the jig unloading assembly 320;

[0057] The jig loading assembly 310 is provided with a loading push cylinder 350 and a loading lifting cylinder 360. The loading push cylinder 350 is located at the inner front end of the jig loading assembly 310, and is used to push the jig to move backward; the loading lifting cylinder 360 is located at the inner rear end of the jig loading assembly 310, and is used to lift the pushed jig upward and make it located at the entrance of the lower conveying track 220, so that it can smoothly enter the conveying trough 230 and be conveyed backward for inspection.

[0058] Reference Figure 6-7As shown: In this embodiment, the leveling mechanism 400 includes a leveling fixed seat 410, a leveling motor 420, a leveling movable seat 430, a leveling push plate 440 and a leveling lifting cylinder 450. The leveling fixed seat 410 is installed and fixed on the frame 100 and is located on one side of the fixture feeding mechanism 300. The leveling motor 420 is arranged at the lower end of the leveling fixed seat 410 and extends a rotating shaft. The leveling movable seat 430 is vertically arranged on the leveling fixed seat 410 and is located above the rotating shaft extended by the leveling motor 420. A rotating swing arm is provided between the leveling movable seat 430 and the rotating shaft. The rotating swing arm is sleeved on the rotating shaft, and the other end is connected to the leveling movable seat 430 and controls it to move up and down. The leveling push plate 440 is arranged on the leveling movable seat 4 30, the leveling and lifting cylinder 450 is vertically arranged on the leveling movable seat 430 and is located below the leveling push plate 440, the leveling and lifting cylinder 450 extends a piston rod and is connected and fixed to the bottom of the leveling push plate 440, the leveling push plate 440 is used to push the thermistors on the fixture upward to the reference plane, so that the heights of their lower ends after leveling are uniform and flush; the leveling movable seat 430 is also provided with a leveling push cylinder 460, the leveling push cylinder 460 is arranged at the top of the leveling movable seat 430, the leveling push cylinder 460 is also provided with a leveling baffle 470, the rear end of the leveling baffle 470 is connected to the piston rod extended by the leveling push cylinder 460, the leveling baffle 470 is used to push and level the thermistors on the fixture.

[0059] Reference Figure 8-11 As shown: In this embodiment, the detection mechanism 500 includes an oil tank assembly 510, a comparison assembly 520 and a test moving assembly 530. The oil tank assembly 510 stores the test oil for oil temperature detection. The temperature of the test oil used can reach 180 degrees. The comparison assembly 520 always clamps a thermistor and extends into the oil tank assembly 510 for detection and uploads the measured data to serve as a reference comparison benchmark; the test moving assembly 530 is used to clamp and transfer the fixture on the lower conveying track 220 and extend the thermistor on the fixture into the oil tank assembly 510 for testing, and upload the measured data to the central control system 130 for comparison and analysis;

[0060] The oil tank assembly 510 includes a movable carrier plate 511 and an oil tank 512. A positioning member 513 is provided at the upper end of the carrier plate 511 for fixing the oil tank 512 on the carrier plate 511. A bottom plate 514 is also provided below the carrier plate 511. A locking assembly 515 is provided between the bottom plate 514 and the carrier plate 511 for fixing and locking the carrier plate 511 to prevent sliding. The carrier plate 511 can be quickly locked and unlocked by the locking assembly 515, so that the carrier plate 511 can be pulled out to quickly replace the oil tank. A pulley 516 is provided at the lower end of the bottom plate 514.

[0061] The comparison assembly 520 includes a comparison mounting seat 521, a product fixing fixture 522, a comparison driving cylinder 523 and a comparison swing arm 524. The comparison mounting seat 521 is fixedly mounted on the frame 100. The product fixing fixture 522 is movably arranged at the center of the comparison mounting seat 521 and is used to rotatably clamp the thermistor as a control group. The comparison driving cylinder 523 is arranged at the inner side end of the comparison mounting seat 521. The comparison swing arm 524 is arranged between the product fixing fixture 522 and the comparison driving cylinder 523. One end of the comparison swing arm 524 is connected to the piston rod extended from the comparison driving cylinder 523, and the other end is connected to the product fixing fixture 522 and controls it to move.

[0062] The test moving component 530 includes a test fixed seat 531, a test fixture positioning component 532 and a test lifting cylinder 533. The test fixed seat 531 is arranged at the rear end of the comparison mounting seat 521 and fixed on the frame 100. The test lifting cylinder 533 is vertically arranged at the center of the test fixed seat 531. The rear end of the test fixture positioning component 532 is connected and fixed to the test lifting cylinder 533 and moves up and down with it. The test fixture positioning component 532 is used to clamp and transfer the fixture on the lower conveying track 220 and extend it into the oil tank 512 for testing, and upload the measured results for analysis.

[0063] In this embodiment, an oil receiving station is provided between the detection mechanism 500 and the material picking mechanism 600, and an oil receiving groove 540 is provided on the oil receiving station. The oil receiving groove 540 is located below the lower conveying track 220 and is used to receive the oil attached to the thermistor after testing.

[0064] Reference Fig.12 As shown: In this embodiment, the material picking mechanism 600 receives the signal transmitted by the central control system 130 and classifies and unloads the thermistors after detection. The material picking mechanism 600 includes a test NG material picking component 610, a test high material picking component 620, a test low material picking component 630 and a test OK material picking component 640; the test NG material picking component 610 and the test low material picking component 630 are arranged side by side on the frame 100 and are located at the rear lower part of the lower conveying track 220, and the test high material picking component 620 and the test OK material picking component 640 are arranged side by side on the upper conveying track 210 and are located at the rear upper part of the upper conveying track 210;

[0065] The test NG material picking component 610, the test high material picking component 620, the test low material picking component 630 and the test OK material picking component 640 all include a material unloading box 650 and a material picking clamping claw 660. The material picking clamping claw 660 picks the thermistor at the corresponding position on the fixture according to the signal transmitted from the central control system 130 and places it in the material unloading box 650.

[0066] Reference Fig.13 As shown: In this embodiment, the jig lifting mechanism 700 includes a lifting frame 710, a jig lifting cylinder 720 and a lifting seat 730. The lifting frame 710 is fixed on the frame 100 and is located at the tail end of the translation conveying mechanism 200. The jig lifting cylinder 720 is vertically arranged on the lifting frame 710. The lifting seat 730 is arranged on the jig lifting cylinder 720 and moves up and down therewith. A positioning assembly 240 is also provided on the lifting seat 730 for positioning and fixing the jig on the lower conveying track 220, and transferring it upward to be placed in the upper conveying track 210 for transmission and unloading.

[0067] In this embodiment, a residual material sensor 900 is provided at the front end of the upper conveying track 210 for sensing whether there are residual thermistors on the jig. The residual material sensor is connected to the central control system 130 and uploads the data information sensed by the detection. If residual material of the thermistor is found, an alarm will be sounded to remind the workers to remove the residual material in time.

[0068] Reference Fig.14 As shown: In this embodiment, the jig lowering mechanism 800 includes a landing frame 810, a jig lowering cylinder 820 and a landing seat 830. The landing frame 810 is fixed on the frame 100 and is located at the head end of the translation conveying mechanism 200. The jig lowering cylinder 820 is vertically arranged on the landing frame 810. The landing seat 830 is arranged on the jig lowering cylinder 820 and moves up and down therewith. A positioning assembly 240 is also provided on the landing seat 830 for positioning and fixing the jig on the upper conveying track 210, and transferring it downward to be placed on the jig loading mechanism 300.

[0069] Reference Fig.15 As shown: In this embodiment, the jig used is provided with rollers on the top, so that it can be placed in the conveying groove 230 of the translation conveying mechanism 200 and can be rolled and transported, so as to be transmitted to the corresponding position, and a positioning hole is provided at the center of the upper end of the jig, so that it can be quickly positioned with the positioning component 240, ensuring the conveying accuracy of the jig, so that it can accurately reach the specified position for positioning and locking.

[0070] The working principle of the utility model is as follows: first, the thermistor is placed in the jig manually, and then the jig with the thermistor is placed on the jig feeding assembly 310, and through the cooperation of the feeding pushing cylinder 350 and the feeding lifting cylinder 360, the jig with the thermistor is pushed into the conveying groove 230 of the lower conveying track 220, and then the jig is conveyed backwards.

[0071] Next, the jig with the thermistors will first pass through the leveling mechanism 400, in which the positions of the thermistors are arranged to make their height and flatness uniform, and then the jig will be transported to the next testing mechanism 500 for testing and analysis, wherein a comparison component 520 is provided in the testing mechanism 500, in which a group of thermistors with standard values ​​are provided as a reference group for comparison and analysis, and the results of the tested thermistors are uploaded, analyzed and compared by the central control system 130, and a material picking signal is sent to the material picking mechanism 600.

[0072] Then, the lower conveying track 220 will convey the tested jigs with thermistors backwards, so that they pass through the oil receiving groove 540 and stop moving forward, so that the oil attached to the thermistors can drip down and be collected, and then convey them to the material taking mechanism 600 for taking materials. At this time, the material taking mechanism 600 receives the material taking information sent by the central control system 130, and takes and discharges thermistors at different positions, so that the tested thermistors can be accurately placed in the NG material box 650, the high material box 650, the low material box 650 or the OK material box 650;

[0073] Since the test NG material collection component 610 and the test low material collection component 630 are located at the rear and lower part of the lower conveying track 220, when the material collection clamping claw 660 takes out the thermistors in both cases, the jig with the remaining thermistors will be moved upward through the jig lifting mechanism 700 and placed in the upper conveying track 210. At this time, the test high material collection component 620 and the test OK material collection component 640 will classify the thermistors and collect the materials, thereby completing the detection classification.

[0074] After the tested thermistors are sorted and picked up by the picking mechanism 600, the jig moves forward along the upper conveying track 210, and passes through the residual material sensor 900. The residual material sensor 900 performs a sensing check on the jig to check whether there are any missing thermistors and uploads the detection information. If any missing thermistors are found, an alarm will be issued in time through the central control system 130 to remind the operator to take out the missing thermistors.

[0075] At the head end of the upper conveying track 210, the idle jig above is lowered by the jig lowering mechanism 800, and the jig is placed on the jig unloading component 320 through the unloading transfer component 330, waiting for secondary reuse.

[0076] The above are only preferred embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for the purpose of explaining the principles of the present invention, and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanation here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific implementation methods of the present invention that can be associated with by technicians in this field without creative labor, should be included in the scope of protection of the present invention.

Claims

1. A linear high-temperature thermistor sorting machine, comprising a frame and a workbench arranged on the frame, a central control system and a safety shield, wherein the safety shield is arranged on the workbench, and characterized in that: A translation conveying mechanism is provided on the workbench, and a jig loading mechanism, a leveling mechanism, a detection mechanism, a material taking mechanism, a jig lifting mechanism and a jig lowering mechanism are sequentially provided along the feeding direction of the translation conveying mechanism, and the central control system is respectively interconnected with the jig loading mechanism, the leveling mechanism, the detection mechanism, the material taking mechanism, the jig lifting mechanism and the jig lowering mechanism.

2. The linear high temperature thermistor sorting machine according to claim 1, characterized in that: The translation conveying mechanism includes an upper conveying track and a lower conveying track, the upper conveying track is located above the lower conveying track, and conveying grooves are provided in the upper conveying track and the lower conveying track. Conveying wheels are provided on both sides of the conveying groove for sliding, conveying and positioning of the jig, and a plurality of positioning components for positioning the jig are provided on the upper conveying track and the lower conveying track, and the positioning components respectively correspond to the leveling mechanism, the detection mechanism and the material picking mechanism on the translation conveying mechanism, and are used to position the jig carrying the product that is translated and conveyed.

3. The linear high temperature thermistor sorting machine according to claim 2, characterized in that: The jig loading mechanism comprises a jig loading assembly, a jig unloading assembly and an unloading transfer assembly, wherein the jig loading assembly is mounted and fixed on the frame, and the unloading transfer assembly is movably arranged at the rear end of the jig unloading assembly, and is used to receive the jig dropped by the jig lowering mechanism and transfer it to the jig unloading assembly for storage, and swing arms are arranged at both side ends of the unloading transfer assembly, one end of the swing arm is fixed to the side end of the unloading transfer assembly, and the other end is arranged on the side end of the jig loading assembly, and a swing arm cylinder is arranged on the side end surface of the jig loading assembly, and the swing arm cylinder is located beside the swing arm and extends a piston rod in the direction of the swing arm and is fixed thereto, so that the swing arm cylinder drives the swing arm to swing back and forth, so that the unloading transfer assembly approaches / moves away from the jig unloading assembly; The jig feeding assembly is provided with a feeding push cylinder and a feeding lifting cylinder. The feeding push cylinder is located at the inner front end of the jig feeding assembly and is used to push the jig to move backward; the feeding lifting cylinder is located at the inner rear end of the jig feeding assembly and is used to lift the pushed jig upward and make it located at the entrance of the lower conveying track, so that it can smoothly enter the conveying trough and be transported backward for inspection.

4. The linear high temperature thermistor sorting machine according to claim 1, characterized in that: The leveling mechanism includes a leveling fixed seat, a leveling motor, a leveling movable seat, a leveling push plate and a leveling lifting cylinder. The leveling fixed seat is installed and fixed on the frame and is located on one side of the jig feeding mechanism. The leveling motor is arranged at the lower end of the leveling fixed seat and extends a rotating shaft. The leveling movable seat is vertically arranged on the leveling fixed seat and is located above the rotating shaft extended by the leveling motor. A rotating swing arm is arranged between the leveling movable seat and the rotating shaft. The rotating swing arm is sleeved on the rotating shaft, and the other end is connected to the leveling movable seat and controls it to move up and down. The leveling push plate is arranged at the front end of the leveling movable seat. The lifting cylinder is vertically arranged on the leveling movable seat and is located below the leveling push plate. The piston rod of the leveling lifting cylinder is extended and connected and fixed to the bottom of the leveling push plate. The leveling push plate is used to push the thermistors on the jig upward to the reference plane so that the heights of their lower ends after leveling are uniform and flush. The leveling movable seat is also provided with a leveling push cylinder, which is arranged at the top of the leveling movable seat. The leveling push cylinder is also provided with a leveling baffle, and the rear end of the leveling baffle is connected to the piston rod extended by the leveling push cylinder. The leveling baffle is used to push and level the thermistors on the jig.

5. The linear high temperature thermistor sorting machine according to claim 2, characterized in that: The detection mechanism includes an oil tank assembly, a comparison assembly and a test moving assembly. The oil tank assembly stores detection oil for oil temperature detection. The comparison assembly always holds a thermistor and extends into the oil tank assembly for detection and uploads the measured data to serve as a reference for comparison. The test moving assembly is used to clamp and transfer the fixture on the lower conveying track and extend the thermistor on the fixture into the oil tank assembly for testing, and upload the measured data to the central control system for comparison and analysis. The oil tank assembly includes a movable carrier plate and an oil tank, a positioning piece is provided at the upper end of the carrier plate for fixing the oil tank on the carrier plate, a bottom plate is provided below the carrier plate, a locking assembly is provided between the bottom plate and the carrier plate for fixing and locking the carrier plate to prevent sliding, and a pulley is provided at the lower end of the bottom plate; The comparison assembly includes a comparison mounting seat, a product fixing fixture, a comparison driving cylinder and a comparison swing arm, wherein the comparison mounting seat is fixedly mounted on a frame, the product fixing fixture is movably arranged at the center of the comparison mounting seat and is used to rotatably clamp the thermistor used as a control group, the comparison driving cylinder is arranged at the inner side end of the comparison mounting seat, the comparison swing arm is arranged between the product fixing fixture and the comparison driving cylinder, one end of the comparison swing arm is connected to a piston rod extended from the comparison driving cylinder, and the other end is connected to the product fixing fixture and controls the movement thereof; The test moving assembly includes a test fixing seat, a test fixture positioning assembly and a test lifting electric cylinder. The test fixing seat is arranged at the rear end of the comparison mounting seat and fixed on the frame. The test lifting electric cylinder is vertically arranged at the center of the test fixing seat. The rear end of the test fixture positioning assembly is connected and fixed to the test lifting electric cylinder and moves up and down with it. The test fixture positioning assembly is used to clamp and transfer the fixture on the lower conveying track and extend it into the oil tank for testing, and upload the measured results for analysis.

6. The linear high temperature thermistor sorting machine according to claim 2, characterized in that: An oil receiving station is also provided between the detection mechanism and the material taking mechanism. The oil receiving station is provided with an oil receiving tank. The oil receiving tank is located below the lower conveying track and is used to receive the oil attached to the thermistor after testing.

7. The linear high temperature thermistor sorting machine according to claim 2, characterized in that: The material picking mechanism receives the signal transmitted by the central control system and classifies and unloads the thermistors after detection. The material picking mechanism includes a test NG material picking component, a test high material picking component, a test low material picking component and a test OK material picking component; the test NG material picking component and the test low material picking component are arranged side by side on the frame and are located at the rear lower part of the lower conveying track, and the test high material picking component and the test OK material picking component are arranged side by side on the upper conveying track and are located at the rear upper part of the upper conveying track; The test NG material picking component, the test high material picking component, the test low material picking component and the test OK material picking component all include a material unloading box and a material picking clamping claw. The material picking clamping claw picks the thermistor at the corresponding position on the fixture according to the signal transmitted by the central control system and places it in the material unloading box.

8. The linear high temperature thermistor sorting machine according to claim 2, characterized in that: The jig lifting mechanism includes a lifting frame, a jig lifting cylinder and a lifting seat. The lifting frame is fixed on the frame and located at the tail end of the translation conveying mechanism. The jig lifting cylinder is vertically arranged on the lifting frame. The lifting seat is arranged on the jig lifting cylinder and moves up and down with it. A positioning component is also provided on the lifting seat for positioning and fixing the jig on the lower conveying track, and transferring it upward to the upper conveying track for transmission and unloading.

9. The linear high temperature thermistor sorting machine according to claim 2, characterized in that: A residual material sensor is provided at the front end of the upper conveying track for sensing whether there is residual thermistor on the jig. The residual material sensor is connected to the central control system and uploads the sensed data information. When residual thermistor material is detected, an alarm will be sounded to prompt the worker to take away the residual material.

10. The linear high temperature thermistor sorting machine according to claim 2, characterized in that: The jig lowering mechanism includes a landing frame, a jig lowering cylinder and a landing seat. The landing frame is fixed on the frame and located at the head end of the translation conveying mechanism. The jig lowering cylinder is vertically arranged on the landing frame. The landing seat is arranged on the jig lowering cylinder and moves up and down with it. A positioning component is also provided on the landing seat for positioning and fixing the jig on the upper conveying track, and transferring it downward to be placed on the jig feeding mechanism.