Pipeline cleaning device with scrubbing mechanism
By designing a pipe cleaning device with a brushing mechanism, using the combination of water spray, scraper and brushing board, the problem of difficulty in completely removing sludge impurities in the inner wall of the pipe in the prior art is solved, and a more efficient cleaning effect and a longer device service life is achieved.
Patent Information
- Application Number
- CN202420711304.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-08
AI Technical Summary
During the cleaning process, it is difficult to completely remove sludge impurities from the inner wall of the pipe, and long-term use will cause corrosion, resulting in large losses in the device.
A pipe cleaning device with a brushing mechanism is designed, including a water spray tank, a scraper mechanism and a brushing mechanism. By spraying cleaning water and brushing and scraping the inner wall of the pipe with the scraper and brushing plate, a more thorough cleaning is achieved.
The device can clean the inner wall of the pipe more thoroughly, reduce sludge impurity residue, extend the service life of the device, and reduce maintenance and replacement costs.
Smart Images
Figure CN222607447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline cleaning, in particular to a pipeline cleaning device with a brushing mechanism. Background Art
[0002] Pipeline generally refers to a pipe that collects and discharges sewage, wastewater and rainwater, or a system composed of liquid gas and its ancillary facilities. During the process of transmitting sewage and wastewater, some impurities will accumulate on the inner wall of the pipeline. The long-term accumulation of these impurities will reduce the diameter of the inner wall of the pipeline, thus affecting the next transmission effect. In order to keep the pipeline unobstructed, it needs to be cleaned regularly. However, due to the narrowness of the pipeline, the internal sludge and impurities are difficult to be completely removed during the cleaning process. In addition, some mechanical cleaning devices will cause corrosion after long-term use. During the replacement process, they need to be completely replaced, which results in large losses. Therefore, it is necessary to improve the existing devices to meet actual needs. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the utility model provides a pipe cleaning device with a brushing mechanism, which first sprays clean water on the inside of the pipe, and then cooperates with the brushing mechanism and the scraper mechanism to brush and scrape the inner wall of the pipe, thereby making the cleaning of the inner wall of the pipe more thorough. At the same time, it is convenient to replace the scraper and the brush plate, etc., thereby solving the above-mentioned technical problems.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe cleaning device with a brushing mechanism, comprising a base, a support plate fixedly installed on the top of the base, a bracket fixedly installed on the top of the support plate, a water spray box fixedly installed on the top of the bracket, multiple groups of spray heads fixedly installed on the side of the water spray box, and a circular plate fixedly installed inside, a connecting tube fixedly installed inside the circular plate, a sleeve slidably installed inside the connecting tube, a cleaning head fixedly installed on the top of the sleeve, and a screw rod penetrated and installed on the internal thread, a limiting plate fixedly installed on the other end of the sleeve, a rotating wheel fixedly installed on one end of the screw rod, a frame fixedly installed on the top of the base, a motor fixedly installed on the side of the frame, a driving wheel fixedly installed at the axis of the motor, and a water tank fixedly installed on one side of the top of the base.
[0007] Preferably, a water injection mechanism is fixedly installed on the top of the water storage tank, and a pump is fixedly installed on the side, a threaded conduit is fixedly installed on the output end of the pump, and the top of the threaded conduit is fixedly connected to the side of the top of the water spray tank.
[0008] Through the above technical scheme, firstly, through the water injection mechanism, it is convenient to add clean water and cleaning agent into the water tank, so that water can be supplied to the inside of the water tank at any time. The base is moved to the top of the pipe, and the side of the spray tank is aligned with the inlet at the top of the pipe. The pump is started, so that the input end of the pump drives the clean water inside the water tank to be transmitted to the spray tank through the output end and the threaded conduit, and then sprayed out from multiple sets of nozzles, so as to clean the inside of the pipe.
[0009] Preferably, the motor is fixedly installed through the side of the frame, and a set of driving wheels is fixedly installed at the rotor end at the axis.
[0010] Through the above technical solution, the motor is started, so that the motor rotor rotates to drive the driving wheel to rotate, thereby providing power to the driving wheel.
[0011] Preferably, a group of sleeves are slidably installed inside the connecting tube, and a group of screws are installed through the internal threads of the sleeves. The end of the screws away from the rotating wheel is flush with the end of the sleeve close to the cleaning head, and the rotating wheel gear end is meshed with the driving wheel gear end.
[0012] Through the above technical solution, the motor drives the driving wheel to rotate, the driving wheel gear end drives the rotating wheel to rotate, the rotating wheel drives the screw to rotate and at the same time drives the sleeve to perform linear motion back and forth on the outer circumference of the screw, the outer circumference of the sleeve moves synchronously inside the connecting tube, and the screw drives the cleaning head to perform linear motion while performing linear motion, so as to perform cleaning work on different positions inside the pipeline, making the cleaning more thorough, and using pipelines of different lengths for cleaning, the end of the screw away from the rotating wheel is flush with the end of the sleeve close to the cleaning head, so that the sleeve provides a sufficient moving trajectory when performing linear motion on the outer circumference of the screw, and the sleeve is limited by the limit plate to prevent it from detaching from the device during movement.
[0013] Preferably, the cleaning head includes a cylinder fixedly mounted on the top of the sleeve, and four groups of mounting grooves are relatively opened on the sides of the cylinder, wherein two groups of mounting grooves have scraper mechanisms fixedly mounted therein by screws, and the other two groups of mounting grooves have brushing mechanisms fixedly mounted therein by screws, and the scraper mechanisms include two groups of mounting plates abutting against the inside of the cylinder, scrapers are fixedly mounted on the inner sides of the two groups of mounting plates, and fixing plates are sleeved on the outer sides of the two groups of scrapers, and the sides of the two groups of fixing plates are connected to the mounting plates by multiple groups of screws.
[0014] Through the above technical solution, during the rotation of the cleaning head, the scraper mechanism on the outer surface is driven to rotate, and the scraper mechanism scrapes the sludge and impurities on the inner wall of the pipe to facilitate cleaning. At the same time, after long-term use, the screws are loosened to separate the fixing plate from the mounting plate, so that the scraper can be replaced.
[0015] Preferably, the brushing mechanism includes two other groups of mounting plates abutting against the inside of the cylinder, the inner sides of the other two groups of mounting plates are fixedly mounted with brush plates, the outer sides of the other two groups of brush plates are sleeved with fixing plates, and the sides of the other two groups of fixing plates are connected to the mounting plates by multiple groups of screws.
[0016] Through the above technical solution, during the rotation of the cleaning head, the brushing mechanism on the outer surface is driven to rotate, and the brushing mechanism brushes the sludge and impurities on the inner wall of the pipe to facilitate cleaning. At the same time, after long-term use, the screws are loosened to separate the fixing plate from the mounting plate, so that the brush plate can be replaced.
[0017] Compared with the prior art, the utility model provides a pipeline cleaning device with a brushing mechanism, which has the following beneficial effects:
[0018] 1. The utility model first uses a water injection mechanism to facilitate adding clean water and cleaning agents to the inside of the water tank, so that water can be supplied to the inside of the water tank at any time. The base is moved to the top of the pipeline, and the side of the water spray box is aligned with the inlet at the top of the pipeline. The pump is started, so that the input end of the pump drives the clean water inside the water tank to be transmitted to the water spray box through the output end and the threaded conduit, and then sprayed from multiple groups of nozzles, so as to facilitate cleaning the inside of the pipeline. The motor is started, so that the motor rotor rotates to drive the driving wheel to rotate, the gear end of the driving wheel drives the rotating wheel to rotate, and the rotating wheel drives the screw The rotation of the rod simultaneously drives the sleeve to perform linear motion back and forth on the outer circumference of the screw. The outer circumference of the sleeve moves synchronously inside the connecting tube. The linear motion of the screw drives the cleaning head to perform linear motion, and cleaning work is performed at different positions inside the pipeline, making the cleaning more thorough. Pipes of different lengths can be used for cleaning. The end of the screw away from the rotor is flush with the end of the sleeve close to the cleaning head, so that the sleeve provides a sufficient moving trajectory when performing linear motion on the outer circumference of the screw. At the same time, the sleeve is limited by the limit plate to prevent it from detaching from the device during movement.
[0019] 2. The utility model drives the scraper mechanism on the outer surface to rotate during the rotation of the cleaning head, and the scraper mechanism scrapes the sludge and impurities on the inner wall of the pipe to facilitate cleaning. At the same time, after long-term use, the screws are loosened to separate the fixing plate from the mounting plate, so that the scraper can be replaced. During the rotation of the cleaning head, the brushing mechanism on the outer surface is driven to rotate, and the brushing mechanism brushes the sludge and impurities on the inner wall of the pipe to facilitate cleaning. At the same time, after long-term use, the screws are loosened to separate the fixing plate from the mounting plate, so that the brush plate can be replaced. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a three-dimensional structural diagram of the structural cleaning device of the utility model;
[0021] Figure 2 This is a front view schematic diagram of the structural cleaning device of the utility model;
[0022] Figure 3 This is a schematic diagram of a partial disassembly of the structural cleaning device of the utility model.
[0023] Among them: 1. base; 2. support plate; 3. bracket; 4. water spray box; 5. nozzle; 6. round plate; 7. connecting tube; 8. sleeve; 9. cleaning head; 91. cylinder; 92. mounting groove; 93. scraper mechanism; 931. scraper; 94. brushing mechanism; 941. brush plate; 95. mounting plate; 96. fixing plate; 10. screw; 11. limit plate; 12. rotating wheel; 13. frame; 14. motor; 15. driving wheel; 16. water storage tank; 161. water injection mechanism; 162. pump; 163. threaded guide tube. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-3 A pipeline cleaning device with a brushing mechanism comprises a base 1, a support plate 2 is fixedly installed on the top of the base 1, a bracket 3 is fixedly installed on the top of the support plate 2, a water spray box 4 is fixedly installed on the top of the bracket 3, a plurality of nozzles 5 are fixedly installed on the side of the water spray box 4, and a circular plate 6 is fixedly installed inside, a connecting tube 7 is fixedly installed inside the circular plate 6, a sleeve 8 is slidably installed inside the connecting tube 7, a cleaning head 9 is fixedly installed on the top of the sleeve 8, and a screw 10 is installed through the internal thread, a limiting plate 11 is fixedly installed on the other end of the sleeve 8, a rotating wheel 12 is fixedly installed on one end of the screw 10, a frame 13 is fixedly installed on the top of the base 1, a motor 14 is fixedly installed on the side of the frame 13, a driving wheel 15 is fixedly installed at the axis of the motor 14, and a water storage tank 16 is fixedly installed on one side of the top of the base 1.
[0026] Specifically, a water injection mechanism 161 is fixedly installed at the top of the water storage tank 16, and a pump 162 is fixedly installed at the side. A threaded conduit 163 is fixedly installed at the output end of the pump 162, and the top of the threaded conduit 163 is fixedly connected to the side of the top of the water spraying box 4. The advantages are that, firstly, through the water injection mechanism 161, it is convenient to add clean water and cleaning agent to the inside of the water storage tank 16, and it is convenient to supply water to the inside of the water storage tank 16 at any time. Move the base 1 to the top of the pipeline, align the side of the water spraying box 4 with the inlet at the top of the pipeline, start the pump 162, so that the input end of the pump 162 drives the clean water inside the water storage tank 16 to be transmitted to the water spraying box 4 through the output end and the threaded conduit 163, and then sprayed from the multiple groups of nozzles 5, so as to facilitate cleaning the inside of the pipeline.
[0027] Specifically, the motor 14 is fixedly installed through the side of the frame 13, and a set of driving wheels 15 are fixedly installed at the rotor end of the axis. The advantage is that when the motor 14 is started, the rotor of the motor 14 rotates to drive the driving wheel 15 to rotate, thereby providing power to the driving wheel 15.
[0028] Specifically, a group of sleeves 8 are slidably installed inside the connecting tube 7, and a group of screws 10 are installed through the internal threads of the sleeve 8. The end of the screw 10 away from the rotating wheel 12 is flush with the end of the sleeve 8 close to the cleaning head 9, and the gear end of the rotating wheel 12 is meshed with the gear end of the driving wheel 15. The advantage is that the motor 14 drives the driving wheel 15 to rotate, and the gear end of the driving wheel 15 drives the rotating wheel 12 to rotate. The rotating wheel 12 drives the screw 10 to rotate and at the same time drives the sleeve 8 to perform linear motion back and forth on the outer peripheral surface of the screw 10. The outer peripheral surface of the sleeve 8 moves synchronously inside the connecting tube 7. The screw 10 drives the cleaning head 9 to perform linear motion while performing linear motion, and performs cleaning work on different positions inside the pipeline, making the cleaning more thorough, and using pipelines of different lengths for cleaning. By making the end of the screw 10 away from the rotating wheel 12 flush with the end of the sleeve 8 close to the cleaning head 9, the sleeve 8 provides a sufficient moving trajectory when the outer peripheral surface of the screw 10 performs linear motion, and at the same time, the limiting plate 11 is used to
[0029] The sleeve 8 is limited to prevent it from falling out of the device during movement.
[0030] Specifically, the cleaning head 9 includes a cylinder 91 fixedly mounted on the top of the sleeve 8, and four groups of mounting grooves 92 are relatively opened on the side of the cylinder 91, wherein two groups of mounting grooves 92 are fixedly mounted with scraper mechanisms 93 by screws, and the other two groups of mounting grooves 92 are fixedly mounted with scrubbing mechanisms 94 by screws, and the scraper mechanisms 93 include two groups of mounting plates 95 abutting against the inside of the cylinder 91, and the scrapers 931 are fixedly mounted on the inner sides of the two groups of mounting plates 95, and the outer sides of the two groups of scrapers 931 are sleeved with fixing plates 96, and the sides of the two groups of fixing plates 96 are connected to the mounting plates 95 by multiple groups of screws. The advantage is that during the rotation of the cleaning head 9, the scraper mechanism 93 on the outer surface is driven to rotate, and the scraper mechanism 93 scrapes the sludge impurities on the inner wall of the pipeline, which is convenient for cleaning. At the same time, after long-term use, the screws are loosened to separate the fixing plate 96 from the mounting plate 95, so as to replace the scraper 931.
[0031] Specifically, the scrubbing mechanism 94 includes two other groups of mounting plates 95 abutting against the inside of the cylinder 91, and brush plates 941 are fixedly mounted on the inner sides of the other two groups of mounting plates 95, and fixed plates 96 are sleeved on the outer sides of the other two groups of brush plates 941, and the sides of the other two groups of fixed plates 96 are connected to the mounting plates 95 by multiple groups of screws. The advantage is that during the rotation of the cleaning head 9, the scrubbing mechanism 94 on the outer surface is driven to rotate, and the scrubbing mechanism 94 brushes the sludge and impurities on the inner wall of the pipeline, which is convenient for cleaning. At the same time, after long-term use, the screws are loosened to separate the fixed plate 96 from the mounting plate 95, so as to replace the brush plate 941.
[0032] When in use, first, the water injection mechanism 161 is used to add clean water and cleaning agent to the water storage tank 16, so that the water storage tank 16 can be supplied with water at any time. The base 1 is moved to the top of the pipeline, and the side of the water spray box 4 is aligned with the inlet at the top of the pipeline. The pump 162 is started, so that the input end of the pump 162 drives the clean water inside the water storage tank 16 to be transmitted to the water spray box 4 through the output end and the threaded conduit 163, and then sprayed from the multiple groups of nozzles 5, so as to clean the inside of the pipeline. The motor 14 is started, and the rotor of the motor 14 rotates to drive the driving wheel 15 to rotate. The gear end of the driving wheel 15 drives the rotating wheel 12 to rotate. The rotating wheel 12 drives the screw 10 to rotate and drives the sleeve 8 to perform a linear motion back and forth on the outer circumference of the screw 10. The outer circumference of the sleeve 8 moves synchronously inside the connecting tube 7. The screw 10 drives the cleaning head 9 to perform a linear motion while performing a linear motion, so as to clean different positions inside the pipeline, so that the cleaning work can be carried out. The cleaning is more thorough, and pipes of different lengths are used for cleaning. The end of the screw 10 away from the rotating wheel 12 is flush with the end of the sleeve 8 close to the cleaning head 9, so that the sleeve 8 provides a sufficient moving trajectory when the outer peripheral surface of the screw 10 moves linearly. At the same time, the sleeve 8 is limited by the limit plate 11 to avoid separation from the device during movement. During the rotation of the cleaning head 9, the scraper mechanism 93 on the outer peripheral surface is driven to rotate, and the scraper mechanism 93 scrapes the sludge and impurities on the inner wall of the pipe for easy cleaning. At the same time, after long-term use, the screws are loosened to separate the fixing plate 96 from the mounting plate 95, so that the scraper 931 is replaced. During the rotation of the cleaning head 9, the brushing mechanism 94 on the outer peripheral surface is driven to rotate, and the brushing mechanism 94 brushes the sludge and impurities on the inner wall of the pipe for easy cleaning. At the same time, after long-term use, the screws are loosened to separate the fixing plate 96 from the mounting plate 95, so that the brush plate 941 is replaced.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pipeline cleaning device with a brushing mechanism, comprising a base (1), characterized in that: A support plate (2) is fixedly mounted on the top of the base (1), a bracket (3) is fixedly mounted on the top of the support plate (2), a water spray box (4) is fixedly mounted on the top of the bracket (3), a plurality of spray heads (5) are fixedly mounted on the side of the water spray box (4), and a circular plate (6) is fixedly mounted inside the water spray box (4), a connecting tube (7) is fixedly mounted inside the circular plate (6), a sleeve (8) is slidably mounted inside the connecting tube (7), a cleaning head (9) is fixedly mounted on the top of the sleeve (8), and a screw (10) is installed through the internal thread, a limiting plate (11) is fixedly mounted on the other end of the sleeve (8), a rotating wheel (12) is fixedly mounted on one end of the screw (10), a frame (13) is fixedly mounted on the top of the base (1), a motor (14) is fixedly mounted on the side of the frame (13), a driving wheel (15) is fixedly mounted at the axis of the motor (14), and a water storage tank (16) is fixedly mounted on one side of the top of the base (1).
2. A pipeline cleaning device with a brushing mechanism according to claim 1, characterized in that: The top of the water storage tank (16) is fixedly mounted with a water injection mechanism (161), and the side is fixedly mounted with a pump (162); the output end of the pump (162) is fixedly mounted with a threaded conduit (163); the top of the threaded conduit (163) is fixedly connected to the side of the top of the water spray tank (4).
3. A pipeline cleaning device with a brushing mechanism according to claim 1, characterized in that: The motor (14) is fixedly installed through the side of the frame (13), and a set of driving wheels (15) is fixedly installed at the rotor end at the axis.
4. A pipeline cleaning device with a brushing mechanism according to claim 1, characterized in that: A set of sleeves (8) are slidably installed inside the connecting tube (7), and a set of screws (10) are installed through the internal threads of the sleeves (8). The end of the screws (10) away from the rotating wheel (12) is flush with the end of the sleeve (8) close to the cleaning head (9), and the gear end of the rotating wheel (12) is meshed with the gear end of the driving wheel (15).
5. A pipeline cleaning device with a brushing mechanism according to claim 1, characterized in that: The cleaning head (9) comprises a cylinder (91) fixedly mounted on the top of the sleeve (8), and four groups of mounting grooves (92) are relatively opened on the sides of the cylinder (91), wherein two groups of mounting grooves (92) are internally fixedly mounted with scraper mechanisms (93) by means of screws, and the other two groups of mounting grooves (92) are internally fixedly mounted with scrubbing mechanisms (94) by means of screws, and the scraper mechanisms (93) comprise two groups of mounting plates (95) abutting against the inside of the cylinder (91), and scrapers (931) are fixedly mounted on the inner sides of the two groups of mounting plates (95), and fixed plates (96) are sleeved on the outer sides of the two groups of scrapers (931), and the sides of the two groups of fixed plates (96) are connected to the mounting plates (95) by means of multiple groups of screws.
6. A pipeline cleaning device with a brushing mechanism according to claim 1, characterized in that: The brushing mechanism (94) comprises two other groups of mounting plates (95) abutting against the inside of the cylinder (91), the inner sides of the other two groups of mounting plates (95) are fixedly mounted with brush plates (941), the outer sides of the other two groups of brush plates (941) are sleeved with fixing plates (96), and the sides of the other two groups of fixing plates (96) are connected to the mounting plates (95) by multiple groups of screws.