Straight roller way steel bar splitting device
By using a locking mechanism to fix the position of the steel stop arm in the straight rolling roller steel split device, the problems of increased equipment load and high failure rate caused by frequent swing of the steel stop arm are solved, and continuous production of the production line and extended service life of the device are achieved.
Patent Information
- Application Number
- CN202420929176.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the existing roller steel splitting device, the frequent swing of the steel splitting arm leads to an increase in the equipment load and a high failure rate, and it is impossible to ensure continuous production of direct rolling on the two production lines.
A straight rolling steel splitting device is designed, and a locking mechanism is adopted. When the steel splitting arm is rotated to a set position, the locking mechanism keeps it fixed, reducing the operating frequency of the steel splitting arm and the first driving mechanism.
By fixing the position of the steel stop arm, the equipment load and failure rate are reduced, the direct rolling continuous production of the two production lines is ensured, and the service life of the device is extended.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal continuous casting equipment, in particular to a direct rolling roller steel separation device. Background Art
[0002] With the development of continuous casting technology in the metallurgical industry, the direct rolling method of continuous casting billets is one of the effective means of energy conservation and efficiency improvement in rod and wire production lines. The direct rolling method of continuous casting billets is a production method in which the billets produced by the continuous casting machine are cut into fixed lengths and then directly sent to the rolling mill for rolling through a series of roller conveyors under high temperature. The small square billet continuous casting machine matched with the rod and wire production line has a large number of streams and a large output, and can supply two rod and wire production lines for production at the same time.
[0003] In the continuous casting slab direct rolling method: Figure 1 As shown, a roller steel separation device is provided behind the billet discharge roller table 1 of the multi-strand continuous casting machine, and the roller steel separation device includes a steel separation roller table 2, a steel separation blocking arm 3 and a first driving mechanism 4. The first driving mechanism 4 can drive the steel separation blocking arm 3 to rotate around a vertical rotating shaft 5. The rear of the roller steel separation device is connected with the first straight rolling production line roller table 6 and the second straight rolling production line roller table 7. The billet discharge roller table 1 delivers a billet to the roller steel separation device each time. When the roller steel separation device receives a steel incoming signal, the steel separation blocking arm 3 swings to the left limit position or the right limit position, and the first straight rolling production line roller table 6 or the second straight rolling production line roller table 7 is moved.
[0004] The disadvantage of the existing roller steel separation device is that the roller steel separation device needs to alternately convey the billets to the first straight rolling production line roller 6 and the second straight rolling production line roller 7, and the steel separation arm 3 needs to swing once for each billet conveyed. The steel separation arm 3 and the first drive mechanism 4 operate very frequently, and the roller body of the steel separation roller 2 is very long, and the stroke of the steel separation arm 3 is very large, which increases the load on the equipment. The long-term operation of the steel separation arm 3 and the first drive mechanism 4 has a high equipment failure rate, and it is impossible to ensure the continuous production of direct rolling of the two production lines. Utility Model Content
[0005] In order to solve the problem that the steel dividing block arm frequently swings and is prone to malfunction during the direct rolling of continuous casting billets, the utility model provides a direct rolling roller steel dividing device, the direct rolling roller steel dividing device comprises a locking mechanism, when the steel dividing block arm is rotated to a set position, the locking mechanism can fix the steel dividing block arm in place, during direct rolling production, according to the product specifications and output produced by the first straight rolling production line and the first straight rolling production line, the operator matches the output of the steel rolling production line with the output of the multi-stream continuous casting machine, determines the number of streams of the continuous casting machine corresponding to the two production lines respectively, and after determining the number of streams distribution, the steel dividing block arm is fixed at the set position, thereby reducing the frequency of operation of the steel dividing block arm and the first drive mechanism, and improving the service life of the direct rolling roller steel dividing device.
[0006] The technical solution adopted by the embodiment of the utility model to solve the technical problem is:
[0007] A direct rolling roller steel dividing device comprises a steel dividing roller, a steel dividing block arm and a first driving mechanism. The first driving mechanism can drive the steel dividing block arm to rotate around a vertical rotating shaft. The direct rolling roller steel dividing device also comprises a locking mechanism. When the steel dividing block arm rotates to a set position, the locking mechanism can fix the steel dividing block arm.
[0008] The locking mechanism comprises a support frame, a latch and a latch seat, the latch sleeve is arranged in the latch seat, the latch seat is fixed on the divided steel barrier arm, and the latch of the locking mechanism can fix the divided steel barrier arm relative to the support frame.
[0009] The support frame includes an upper crossbeam and a support seat. The upper crossbeam is located above the steel dividing barrier arm. The extension direction of the upper crossbeam is perpendicular to the conveying direction of the steel dividing roller. The support seat is located outside the left and right sides of the steel dividing roller. The upper end of the support seat is connected and fixed to the end of the upper crossbeam.
[0010] A plug board is fixedly connected to the rear of the upper crossbeam, and a plurality of plug holes are arranged at intervals in the left-right direction. The plug pin and the plug seat are both located behind the upper crossbeam, and the plug pin can be plugged into the corresponding plug holes.
[0011] When the latch is inserted into a plug hole, the divided steel blocking arm is in a locked state; when the latch is disengaged from the plug hole, the divided steel blocking arm is in an unlocked state.
[0012] The plug board is in a horizontal state, the front end face of the plug board is connected and fixed to the upper crossbeam, the projection of the rear end face of the plug board on the horizontal plane is a first arc, a plurality of plug holes are evenly spaced along the circumference of the first arc, and the axis of the plug pin and the axis of the plug hole are in a horizontal state.
[0013] The plug board is provided with a slideway which is in a horizontal state. The projection of the slideway on the horizontal plane is a second arc. The latch seat is connected with a roller through a wheel shaft, and the roller can roll along the slideway.
[0014] The wheel axle is also sleeved in the latch seat, the wheel axle and the latch are arranged in parallel and spaced apart from each other, and the roller is located in front of the latch seat.
[0015] The plug is connected to a second driving mechanism, and the second driving mechanism can make the plug be inserted into or separated from the plug hole.
[0016] The second driving mechanism is a pneumatic cylinder or a hydraulic cylinder, the second driving mechanism is located behind the latch, the axis of the second driving mechanism coincides with the axis of the latch, and the second driving mechanism is located on the divided steel blocking arm.
[0017] The beneficial effects of the embodiments of the utility model are:
[0018] 1. By determining the number of streams of the continuous casting machine corresponding to each production line in advance, the steel separation barrier arm can be kept fixed at the set position. During the production process, the steel separation barrier arm and the first driving mechanism do not need to move, which greatly reduces the equipment load of the direct rolling roller steel separation device and reduces the accident rate.
[0019] 2. The direct rolling roller steel separation device contains a locking mechanism to ensure that the steel separation barrier arm does not change after staying in the set position, and the equipment has high reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings in the specification, which constitute a part of the present application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0021] Figure 1 It is a top view schematic diagram of a roller steel separation device in the prior art.
[0022] Figure 2 It is a top view schematic diagram of the direct rolling roller steel separation device in the working state described in the embodiment of the utility model.
[0023] Figure 3 It is a three-dimensional schematic diagram of the direct rolling roller steel separation device described in an embodiment of the utility model.
[0024] Figure 4 yes Figure 3 An enlarged schematic diagram of the locking mechanism in the middle.
[0025] Figure 5 It is a cross-sectional schematic diagram of the locking mechanism.
[0026] The following are the descriptions of the reference numerals:
[0027] 1. Billet discharge roller; 2. Steel separation roller; 3. Steel separation blocking arm; 4. First driving mechanism; 5. Vertical rotating shaft; 6. First straight rolling production line roller; 7. Second straight rolling production line roller; 8. Locking mechanism;
[0028] 81. Support frame; 82. Latch; 83. Latch seat; 84. Axle; 85. Roller; 86. Second driving mechanism; 811. Upper crossbeam; 812. Support seat; 813. Plug plate; 814. Plug hole; 815. Slideway. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] For the convenience of understanding and description, the following description of the present utility model adopts an absolute positional relationship. Without special instructions, the orientation term "upper" herein refers to the direction perpendicular to the Figure 2 paper surface of and pointing outside the paper surface, the orientation term "lower" refers to the direction perpendicular to the Figure 2 paper surface of and pointing inside the paper surface, the orientation term "left" refers to the Figure 2 left side direction in, the orientation term "right" refers to the Figure 2 right side direction in, the orientation term "front" refers to the Figure 2 upper side direction in, the orientation term "rear" refers to the Figure 2 lower side direction in. The present utility model is described from the observation perspective of the reader or user, but the above orientation terms should not be understood or interpreted as limiting the protection scope of the present utility model. Regarding the dimensions and angles of the components therein, those skilled in the art can specifically determine them according to actual needs.
[0031] As Figures 2 to 4 shown, a steel splitting device for a straight rolling roller table according to an embodiment of the present utility model includes a steel splitting roller table 2, a steel splitting retaining arm 3, and a first driving mechanism 4. The first driving mechanism 4 can drive the steel splitting retaining arm 3 to rotate around a vertical rotating shaft 5. The steel splitting device for the straight rolling roller table further includes a locking mechanism 8. When the steel splitting retaining arm 3 rotates to a set position, the locking mechanism 8 can fix the steel splitting retaining arm 3 (relative to the ground) so that the steel splitting retaining arm 3 can no longer move or rotate.
[0032] The inventive point of the present utility model lies in adding a locking mechanism 8 to the existing roller table steel splitting device. During straight rolling production, according to the product specifications and output of the first straight rolling production line and the first straight rolling production line, the operator matches the output of the rolling production line with the output of the multi-strand continuous caster, determines the number of strands of the continuous caster corresponding to the two production lines respectively. After determining the flow number distribution, the steel splitting retaining arm 3 is stopped at the set position and fixed, so that the flow numbers entering the two production lines match the set flow numbers, thereby reducing the operation frequency of the steel splitting retaining arm 3 and the first driving mechanism 4 and improving the service life of the steel splitting device for the straight rolling roller table.
[0033] The inlet end of the steel splitting roller table 2 is located at the rear end of the steel splitting roller table 2. The front end of the steel splitting roller table 2 is provided with a first outlet and a second outlet spaced left and right. The locking mechanism 8 includes a support frame 81, a plug pin 82, and a plug pin seat 83. The plug pin 82 is sleeved in the plug pin seat 83. The plug pin seat 83 is fixedly installed on the steel splitting retaining arm 3 through bolts. By operating the plug pin 82 of the locking mechanism 8, the steel splitting retaining arm 3 can be fixed relative to the support frame 81.
[0034] As Figure 3 to Figure 4As shown, the support frame 81 is installed and fixed on the ground. The support frame 81 is an inverted U-shaped structure. The support frame 81 includes an upper crossbeam 811 and a support seat 812. The upper crossbeam 811 spans the steel dividing roller 2, that is, the length of the upper crossbeam 811 (the dimension in the left-right direction) is greater than the width of the steel dividing roller 2 (the dimension in the left-right direction), and the two support seats 812 are respectively located at the left and right ends of the upper crossbeam 811.
[0035] The conveying direction of the steel dividing roller 2 is from the back to the front, the upper crossbeam 811 is located above the steel dividing stop arm 3, the upper crossbeam 811 extends in the left-right direction, and the extension direction of the upper crossbeam 811 is perpendicular to the conveying direction of the steel dividing roller 2, the support seat 812 is located outside the left and right sides of the steel dividing roller 2, and the upper end of the support seat 812 is connected and fixed to the end of the upper crossbeam 811. In the up-down direction, the steel dividing stop arm 3 is located between the upper crossbeam 811 and the steel dividing roller 2.
[0036] like Figures 3 to 5 As shown, a plug board 813 is fixedly connected to the rear of the upper cross beam 811, and a plurality of plug holes 814 are provided at the rear end of the plug board 813. The plurality of plug holes 814 are arranged at intervals along the left-right direction. The latch 82 and the latch seat 83 are both located behind the upper cross beam 811, and the latch 82 and the latch seat 83 are also located behind the plug board 813. The latch 82 can be plugged into the corresponding plug holes 814.
[0037] When the latch 82 is inserted into an insertion hole 814, the steel barrier arm 3 is in a locked state and is fixed; when the latch 82 is disengaged from the insertion hole 814, the steel barrier arm 3 is in an unlocked state, and the first driving mechanism 4 can drive the steel barrier arm 3 to rotate around the upright rotating shaft 5.
[0038] like Figure 3 to Figure 4 As shown, the rear end of the steel barrier arm 3 is the working end, the number of the connecting holes 814 is one less than the number of streams of the continuous casting machine, and the position of the connecting holes 814 corresponds to the dividing line between two adjacent streams of the continuous casting machine, that is, the position of the connecting holes 814 should ensure that when the pin 82 is inserted into a connecting hole 814, the rear end of the steel barrier arm 3 is located at the dividing line between the two adjacent streams.
[0039] For example, six plug holes 814 are arranged at the rear end of the plug plate 813, and the six plug holes 814 are respectively the first plug hole, the second plug hole, the third plug hole, the fourth plug hole, the fifth plug hole and the sixth plug hole from left to right. The continuous casting machine has seven billet discharge streams, and the inlet end of the steel separation roller 2 is respectively provided with the first stream entry position, the second stream entry position, the third stream entry position, the fourth stream entry position, the fifth stream entry position, the sixth stream entry position and the seventh stream entry position from left to right.
[0040] When the pin 82 is inserted into the first plug hole, the rear end of the steel blocking arm 3 is located at the boundary between the first flow entry position and the second flow entry position, and all the first flow billets are discharged from the first outlet, and all the second to seventh flow billets are discharged from the second outlet.
[0041] When the pin 82 is inserted into the second plug hole, the rear end of the steel barrier arm 3 is located at the dividing line between the second flow entry position and the third flow entry position, and all the castings from the first flow to the second flow are discharged from the first outlet, and all the castings from the third flow to the seventh flow are discharged from the second outlet.
[0042] When the pin 82 is inserted into the third plug hole, the rear end of the steel barrier arm 3 is located at the dividing line between the third flow entry position and the fourth flow entry position, and the first to third flows are all discharged from the first outlet, and the fourth to seventh flows are all discharged from the second outlet.
[0043] When the pin 82 is inserted into the fourth plug hole, the rear end of the steel barrier arm 3 is located at the dividing line between the fourth flow entry position and the fifth flow entry position, and the first to fourth flows are all discharged from the first outlet, and the fifth to seventh flows are all discharged from the second outlet.
[0044] When the pin 82 is inserted into the fifth plug-in hole, the rear end of the steel barrier arm 3 is located at the dividing line between the fifth stream entry position and the sixth stream entry position, and the first to fifth streams of the castings are all discharged from the first outlet, and the sixth to seventh streams of the castings are all discharged from the second outlet.
[0045] When the pin 82 is inserted into the sixth plug hole, the rear end of the steel barrier arm 3 is located at the dividing line between the sixth stream entry position and the seventh stream entry position, and all the ingots from the first to sixth streams are discharged from the first outlet, and all the ingots from the seventh stream are discharged from the second outlet.
[0046] In addition, the steel dividing arm 3 can be stopped at the left limit position or the right limit position by the first driving mechanism 4. When the rear end of the steel dividing arm 3 is at the left limit position, the first to seventh streams of the castings all flow out from the second outlet. When the rear end of the steel dividing arm 3 is at the right limit position, the first to seventh streams of the castings all flow out from the first outlet.
[0047] The plug board 813 is in a horizontal state, the front end face of the plug board 813 is connected and fixed to the upper cross beam 811, the projection of the rear end face of the plug board 813 on the horizontal plane is a first arc, the first arc protrudes backward, a plurality of plug holes 814 are evenly spaced along the circumference of the first arc, the axis of the plug hole 814 extends along the diameter direction of the circle where the first arc is located, and the axis of the pin 82 and the axis of the plug hole 814 are in a horizontal state.
[0048] like Figure 3 to Figure 4As shown, in order to facilitate the rotation of the divided steel barrier arm 3, a slide 815 is provided on the plug-in plate 813, and the slide 815 is in a horizontal state. The projection of the slide 815 on the horizontal plane is a second arc, and the second arc protrudes backward. The circle where the second arc is located is concentric with the circle where the first arc is located. The latch seat 83 is connected to a roller 85 through an axle 84, and the roller 85 is located outside the latch seat 83. The roller 85 can roll on the slide 815 along the slide 815.
[0049] The axis of the roller 85 coincides with the axis of the axle 84 , and the roller 85 can use an existing bearing. The axle 84 is sleeved in the latch seat 83 , and the axis of the axle 84 and the axis of the latch 82 are arranged parallel to each other in an upper and lower direction and spaced apart, and the roller 85 is located in front of the latch seat 83 .
[0050] like Figure 5 As shown, in order to facilitate the operation of the latch 82 , the latch 82 is connected to a second driving mechanism 86 , which can move the latch 82 forward to be inserted into the insertion hole 814 , or move the latch 82 backward to be out of the insertion hole 814 .
[0051] Preferably, the second driving mechanism 86 can be a pneumatic cylinder or a hydraulic cylinder, the second driving mechanism 86 is located behind the latch 82, the axis of the second driving mechanism 86 coincides with the axis of the latch 82, and the second driving mechanism 86 is fixed to the divided steel barrier arm 3 by bolts.
[0052] The working process of the direct rolling roller steel separation device is described below
[0053] When working, the inlet end of the steel separation roller 2 of the direct rolling roller steel separation device corresponds to the outlet end of the billet discharge roller 1 of the multi-strand continuous casting machine, the first outlet of the steel separation roller 2 of the direct rolling roller steel separation device corresponds to the roller 6 of the first straight rolling production line, and the second outlet of the steel separation roller 2 of the direct rolling roller steel separation device corresponds to the roller 7 of the second direct rolling production line. Figure 2 shown.
[0054] During direct rolling production, according to the product specifications and output of the first straight rolling production line and the first straight rolling production line, the operator matches the output of the steel rolling production line with the output of the multi-strand continuous casting machine, determines the number of strands of the continuous casting machine corresponding to the two production lines, and determines the number of strands distribution. For example, it is determined that all the ingots from the first to fifth strands enter the first straight rolling production line, and all the ingots from the sixth to seventh strands enter the first straight rolling production line. Then, the pin 82 is inserted into the fifth plug hole, and the rear end of the steel dividing arm 3 is fixed at the boundary between the fifth strand entry position and the sixth strand entry position. All the ingots from the first to fifth strands are discharged from the first outlet and enter the roller 6 of the first straight rolling production line, and all the ingots from the sixth to seventh strands are discharged from the second outlet and enter the roller 7 of the second straight rolling production line. Through the above process, the frequency of operation of the steel dividing arm 3 and the first drive mechanism 4 is reduced, and the service life of the direct rolling roller steel dividing device is improved.
[0055] The above is only a specific embodiment of the utility model, and it cannot be used to limit the scope of the utility model. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the protection scope of the utility model should still fall within the scope of the utility model. In addition, the technical features of the utility model can be freely combined with each other, with technical features and technical solutions, with technical solutions and with embodiments.
Claims
1. A steel-dividing device for a direct rolling roller table, comprising a steel-dividing roller table (2), a steel-dividing blocking arm (3) and a first driving mechanism (4), wherein the first driving mechanism (4) is capable of driving the steel-dividing blocking arm (3) to rotate around a vertical rotating shaft (5), and is characterized in that: The direct rolling roller steel separation device also includes a locking mechanism (8), and when the steel separation blocking arm (3) is rotated to a set position, the locking mechanism (8) can fix the steel separation blocking arm (3).
2. The direct rolling roller steel separation device according to claim 1, characterized in that: The locking mechanism (8) comprises a support frame (81), a latch (82) and a latch seat (83); the latch (82) is sleeved in the latch seat (83); the latch seat (83) is fixed on the divided steel blocking arm (3); the latch (82) of the locking mechanism (8) can fix the divided steel blocking arm (3) relative to the support frame (81).
3. The direct rolling roller steel separation device according to claim 2, characterized in that: The support frame (81) comprises an upper crossbeam (811) and a support seat (812), wherein the upper crossbeam (811) is located above the steel separation barrier arm (3), the extension direction of the upper crossbeam (811) is perpendicular to the conveying direction of the steel separation roller conveyor (2), the support seat (812) is located outside the left and right sides of the steel separation roller conveyor (2), and the upper end of the support seat (812) is connected and fixed to the end of the upper crossbeam (811).
4. The direct rolling roller steel separation device according to claim 3, characterized in that: A plug board (813) is fixedly connected to the rear of the upper cross beam (811), and a plurality of plug holes (814) are arranged at a rear end of the plug board (813). The plurality of plug holes (814) are arranged at intervals in the left-right direction. The plug pin (82) and the plug pin seat (83) are both located at the rear of the upper cross beam (811), and the plug pin (82) can be plugged into the plug holes (814) accordingly.
5. The direct rolling roller steel separation device according to claim 4, characterized in that: When the latch (82) is inserted into a plug hole (814), the split steel blocking arm (3) is in a locked state; when the latch (82) is separated from the plug hole (814), the split steel blocking arm (3) is in an unlocked state.
6. The direct rolling roller steel separation device according to claim 4, characterized in that: The plug board (813) is in a horizontal state, the front end surface of the plug board (813) is connected and fixed to the upper cross beam (811), the projection of the rear end surface of the plug board (813) on the horizontal plane is a first arc, a plurality of plug holes (814) are evenly spaced and arranged along the circumference of the first arc, and the axis of the plug pin (82) and the axis of the plug hole (814) are in a horizontal state.
7. The direct rolling roller steel separation device according to claim 4, characterized in that: A slideway (815) is arranged on the plug board (813), the slideway (815) is in a horizontal state, and the projection of the slideway (815) on the horizontal plane is a second arc. The latch seat (83) is connected to a roller (85) via a wheel shaft (84), and the roller (85) can roll along the slideway (815) on the slideway (815).
8. The direct rolling roller steel separation device according to claim 7, characterized in that: The wheel axle (84) is also sleeved in the latch seat (83), the wheel axle (84) and the latch (82) are arranged parallel to each other up and down, and the roller (85) is located in front of the latch seat (83).
9. The direct rolling roller steel separation device according to claim 4, characterized in that: The latch (82) is connected to a second driving mechanism (86), and the second driving mechanism (86) can enable the latch (82) to be inserted into the plug hole (814) or to be separated from the plug hole (814).
10. The direct rolling roller steel separation device according to claim 9, characterized in that: The second driving mechanism (86) is a pneumatic cylinder or a hydraulic cylinder. The second driving mechanism (86) is located behind the latch (82). The axis of the second driving mechanism (86) coincides with the axis of the latch (82). The second driving mechanism (86) is located on the divided steel blocking arm (3).