Straightening equipment convenient to fix and used for prestressed steel strand machining
By designing a steel strand straightening equipment with an adjustment mechanism, the problem that existing equipment is difficult to adjust the pressure wheel spacing is solved, efficient straightening of steel strands of different diameters is achieved, and the calibration accuracy and equipment flexibility are improved.
Patent Information
- Application Number
- CN202421043455.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
During the use of existing steel strand straightening equipment, it is difficult to adjust the spacing between the upper and lower pressing wheels, resulting in poor straightening effect of steel strands of different diameters, and may cause bending, twisting, surface damage or breaking.
A convenient and fixed prestressed steel strand processing straightening equipment is designed, using servo motors, transmission rods, transmission wheels, adjustment mechanisms and other components. The spacing between the transmission wheel and the pressure wheel is adjusted through the adjustment mechanism to adapt to steel strands of different diameters.
Through the setting of the adjustment mechanism, the pressure wheel spacing can be accurately adjusted, the calibration accuracy and effect of the steel strands can be improved, mechanical damage can be reduced, the service life of the steel strands can be extended, and the flexibility and adaptability of the equipment can be improved.
Smart Images

Figure CN222607614U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a conveniently fixed straightening device for processing prestressed steel strands, belonging to the technical field of steel strands. Background Art
[0002] Stranded steel wire is a steel product composed of multiple steel wires twisted together. The carbon steel surface can be coated with galvanized layer, zinc-aluminum alloy layer, aluminum clad layer, copper plating layer, epoxy resin coating, etc. as needed. The manufacturing process is divided into single wire manufacturing and stranded wire manufacturing. Wire drawing technology is used to make single wire. Depending on the product, the material can be high carbon steel wire rod, stainless steel wire rod or medium and low carbon steel wire rod. If galvanizing is required, electroplating or hot-dip galvanizing should be carried out on the single wire.
[0003] During the processing of steel strands, in order to improve or ensure the straightness of the steel strands and reduce or eliminate the bending and twisting generated during material processing and transportation, the steel strands need to be straightened, so straightening equipment is needed. However, during use, the existing steel strand straightening equipment may not be convenient for adjusting the spacing between the upper and lower pressure wheels. Inappropriate pressure wheel spacing may not be able to adapt to steel strands of different diameters, thereby affecting the straightening effect and causing the steel strands to bend or twist during the straightening process. In addition, too tight a spacing may cause excessive friction and pressure on the surface of the steel strand, thereby causing damage or breakage to the surface of the steel strand. Conversely, too loose a spacing may make the steel strand unstable when passing through the pressure wheel, affecting the straightening quality.
[0004] Therefore, a straightening device for prestressed steel strand processing which is convenient for fixation is proposed. Utility Model Content
[0005] In view of this, the utility model provides a convenient and fixed straightening device for processing prestressed steel strands to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0006] The technical solution of the utility model is achieved as follows: a convenient and fixed straightening device for prestressed steel strand processing, comprising a frame, a servo motor is fixedly installed on the left side of the frame surface, a transmission rod is fixedly installed on the output end of the servo motor, a transmission wheel is fixedly connected to the surface of the transmission rod, and an adjustment mechanism is arranged on the right side of the frame surface, the adjustment mechanism comprises an adjustment box, a knob, a threaded rod, a threaded sleeve, a driven rod, a pressure wheel and a through groove.
[0007] Further preferably, the adjusting box is fixedly mounted on the right side of the frame surface, the knob is movably connected to the top of the adjusting box, the threaded rod is fixedly connected to the lower end of the knob, the threaded sleeve is threadedly connected to the surface of the threaded rod, the driven rod is movably connected to the left side of the threaded sleeve, and the pressure wheel is fixedly connected to the surface of the driven rod.
[0008] Further preferably, the through slot is opened on the right side of the frame body, and the driven rod is connected to the threaded sleeve through the through slot.
[0009] Further preferably, sliders are fixedly mounted on both the front and rear sides of the surface of the threaded sleeve, and sliding grooves are provided on both the front and rear sides of the inner cavity of the adjustment box, and the sliders are slidably connected to the inner sides of the sliding grooves.
[0010] Further preferably, a guide groove is opened on the left side of the inner side of the frame body, and the left end of the driven rod is movably connected to a guide wheel, and the guide wheel is slidably connected to the inner side of the guide groove.
[0011] Further preferably, fixing plates are fixedly installed on both the left and right sides of the frame body, and positioning bolts are threadedly connected on both the front and rear sides of the fixing plates.
[0012] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0013] 1. The utility model can adjust the distance between the driving wheel and the pressure wheel according to the steel strands of different diameters through the setting of the adjustment mechanism, so as to adapt to steel strands of various specifications and improve the accuracy and effect of straightening. The appropriate pressure wheel spacing can reduce the mechanical damage to the steel strands and protect the surface of the steel strands from excessive friction and pressure, thereby extending the service life of the steel strands. In addition, it also helps to improve the flexibility and adaptability of the equipment, so that the same equipment can handle a wider range of production needs.
[0014] 2. The utility model can improve the stability of the threaded sleeve during movement by setting the slider and the slide groove, can play a guiding role by setting the guide groove to prevent the driven rod from shifting during movement, and can install and fix the frame by setting the fixing plate and the positioning bolt.
[0015] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the front structure of the main body of the utility model;
[0018] Figure 2 This is a schematic diagram of the bottom structure of the utility model;
[0019] Figure 3 This is a schematic cross-sectional view of the regulating box of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;
[0021] Figure 5 For this utility model Figure 3 Enlarged structural diagram at A in the middle.
[0022] Figure numerals: 1, frame; 2, servo motor; 3, transmission rod; 4, transmission wheel; 5, adjustment mechanism; 501, adjustment box; 502, knob; 503, threaded rod; 504, threaded sleeve; 505, driven rod; 506, pressure wheel; 507, through groove; 6, slider; 7, slide groove; 8, guide wheel; 9, fixing plate; 10, positioning bolt; 11, guide groove. DETAILED DESCRIPTION
[0023] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0024] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0025] Example 1
[0026] like Figure 1-5 As shown, the embodiment of the utility model provides a convenient and fixed straightening device for processing prestressed steel strands, including a frame 1, a servo motor 2 is fixedly installed on the left side of the frame 1 surface, a transmission rod 3 is fixedly installed on the output end of the servo motor 2, a transmission wheel 4 is fixedly connected to the surface of the transmission rod 3, and an adjustment mechanism 5 is arranged on the right side of the frame 1 surface. The adjustment mechanism 5 includes an adjustment box 501, a knob 502, a threaded rod 503, a threaded sleeve 504, a driven rod 505, a pressure wheel 506 and a through slot 5 07, the adjusting box 501 is fixedly installed on the right side of the surface of the frame 1, the knob 502 is movably connected to the top of the adjusting box 501, the threaded rod 503 is fixedly connected to the lower end of the knob 502, the threaded sleeve 504 is threadedly connected to the surface of the threaded rod 503, the driven rod 505 is movably connected to the left side of the threaded sleeve 504, the pressure wheel 506 is fixedly connected to the surface of the driven rod 505, the through slot 507 is opened on the right side of the frame 1, and the driven rod 505 is connected to the threaded sleeve 504 through the through slot 507.
[0027] By setting the adjustment mechanism 5, the distance between the driving wheel 4 and the pressure wheel 506 can be adjusted according to the different diameters of the steel strands, so as to adapt to various specifications of steel strands and improve the accuracy and effect of straightening. Appropriate pressure wheel spacing can reduce mechanical damage to the steel strands and protect the surface of the steel strands from excessive friction and pressure, thereby extending the service life of the steel strands. In addition, it helps to improve the flexibility and adaptability of the equipment, so that the same equipment can handle a wider range of production needs.
[0028] Example 2
[0029] In one embodiment, sliders 6 are fixedly installed on the front and rear sides of the surface of the threaded sleeve 504, sliding grooves 7 are opened on the front and rear sides of the inner cavity of the adjustment box 501, the slider 6 is slidably connected to the inner side of the sliding groove 7, a guide groove 11 is opened on the left side of the inner side of the frame body 1, and the left end of the driven rod 505 is movably connected to the guide wheel 8, and the guide wheel 8 is slidably connected to the inner side of the guide groove 11, and fixing plates 9 are fixedly installed on the left and right sides of the frame body 1, and positioning bolts 10 are threadedly connected to the front and rear sides of the fixing plate 9.
[0030] By setting the slider 6 and the slide groove 7, the stability of the threaded sleeve 504 during movement can be improved. By setting the guide groove 11, a guiding role can be played to prevent the driven rod 505 from shifting during movement. By setting the fixing plate 9 and the positioning bolt 10, the frame 1 can be installed and fixed.
[0031] When the utility model is in operation: after the steel strands are respectively passed through the top of the transmission wheel 4, the knob 502 can be manually rotated, and when the knob 502 is rotated, the threaded rod 503 can be driven to rotate, and when the threaded rod 503 is rotated, the threaded sleeve 504 on the surface can be driven to move longitudinally under the action of the threaded connection, and when the threaded sleeve 504 is moving, the driven rod 505 can be driven to move longitudinally, and the height can be adjusted according to the diameter of the steel strand, so as to fit with the surface plane of the steel strand to prevent the steel strand from sliding. At this time, the servo motor 2 is started to work, and when the servo motor 2 is started, the transmission rod 3 at the output end can be driven to rotate, and when the transmission rod 3 rotates, the transmission wheel 4 can be driven to rotate, thereby driving the steel strand to be transported forward, and completing the straightening work of the steel strand.
[0032] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A convenient and fixed straightening device for processing prestressed steel strands, characterized in that: The invention comprises a frame (1), a servo motor (2) is fixedly mounted on the left side of the surface of the frame (1), a transmission rod (3) is fixedly mounted on the output end of the servo motor (2), a transmission wheel (4) is fixedly connected to the surface of the transmission rod (3), and an adjustment mechanism (5) is arranged on the right side of the surface of the frame (1), the adjustment mechanism (5) comprises an adjustment box (501), a knob (502), a threaded rod (503), a threaded sleeve (504), a driven rod (505), a pressure wheel (506) and a through slot (507).
2. The straightening device for prestressed steel strand processing that is convenient for fixation according to claim 1 is characterized in that: The regulating box (501) is fixedly mounted on the right side of the surface of the frame (1); the knob (502) is movably connected to the top of the regulating box (501); the threaded rod (503) is fixedly connected to the lower end of the knob (502); the threaded sleeve (504) is threadedly connected to the surface of the threaded rod (503); the driven rod (505) is movably connected to the left side of the threaded sleeve (504); and the pressure wheel (506) is fixedly connected to the surface of the driven rod (505).
3. The conveniently fixed straightening device for processing prestressed steel strands according to claim 1 is characterized in that: The through slot (507) is opened on the right side of the frame body (1), and the driven rod (505) is connected to the threaded sleeve (504) via the through slot (507).
4. The conveniently fixed straightening device for processing prestressed steel strands according to claim 1 is characterized in that: Slide blocks (6) are fixedly mounted on both the front and rear sides of the surface of the threaded sleeve (504), and slide grooves (7) are provided on both the front and rear sides of the inner cavity of the adjustment box (501), and the slide blocks (6) are slidably connected to the inner sides of the slide grooves (7).
5. The conveniently fixed straightening device for processing prestressed steel strands according to claim 1 is characterized in that: A guide groove (11) is provided on the left side of the inner side of the frame body (1), and a guide wheel (8) is movably connected to the left end of the driven rod (505), and the guide wheel (8) is slidably connected to the inner side of the guide groove (11).
6. The conveniently fixed straightening device for processing prestressed steel strands according to claim 1 is characterized in that: A fixing plate (9) is fixedly mounted on both the left and right sides of the frame (1), and positioning bolts (10) are threadedly connected on both the front and rear sides of the fixing plate (9).