Forging part cooling device
By using spray components and moving mechanisms in the forging cooling device, all-round spray cooling of the forging surface is achieved, and the problem of the need for a large amount of water in the prior art is solved, and more efficient water management and water-saving effect is achieved.
Patent Information
- Application Number
- CN202420610196.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
Existing forging cooling devices require a large amount of water to fully cover the forging, resulting in higher water bills.
A forging cooling device is designed, and water is sprayed on the surface of the forging part is sprayed using a spray assembly. Through the cooperation of the moving mechanism and the hydraulic cylinder, all-round spray cooling of the forging part is achieved.
The same cooling effect can be achieved by using less water, saving water, and significantly reducing water consumption compared to the immersion cooling of the prior art.
Smart Images
Figure CN222607913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging cooling equipment, in particular to a forging cooling device. Background Art
[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes and sizes. It is one of the two major components of forging. Forging can eliminate defects such as cast porosity produced during the metal smelting process and optimize the microstructure. In order to quickly cool down the forged parts coming out of the furnace to enter the next process, a forging cooling device is usually used to quickly cool them down.
[0003] After searching, it is found that the forging cooling device in the prior art achieves rapid cooling by hoisting the forging into a water pool through a moving mechanism. Since different forgings are of different sizes, the water pool is usually larger for good applicability. In order to allow the water to completely cover the forging, the water pool needs to be filled with a large amount of water, which is relatively water-consuming. Utility Model Content
[0004] The technical problem to be solved by the utility model is that in order to enable water to completely cover the forging piece, a large amount of water needs to be poured into the water pool, which is relatively wasteful.
[0005] In order to solve the above problems, the utility model proposes a technical solution: a forging cooling device, comprising a water pool, a moving mechanism is provided on the water pool, a spray assembly is provided on the water pool, the spray assembly comprises a water pump connected to the water pool, a first connecting pipe connected to the water pump, a first water spray pipe connected to the first connecting pipe, a third connecting pipe, a second connecting pipe connected to the first water spray pipe, a second water spray pipe connected to the second connecting pipe, and a rotating joint connected to the third connecting pipe, a bracket is provided on the water pool, a hydraulic cylinder is provided on the bracket, a connecting plate connected to the rotating joint is provided at the bottom end of the hydraulic cylinder, a second gear is provided at the rotating end of the rotating joint, a first motor driving and connected to the first gear is provided on the connecting plate, the first gear is meshed with the second gear, both ends of the rotating end of the rotating joint are connected to the third water spray pipe, the second connecting pipe is connected to the first solenoid valve, and the third connecting pipe is connected to the second solenoid valve.
[0006] As an improvement, the moving mechanism includes a first conveying roller rotatably connected to the water pool and multiple second conveying rollers. The first conveying roller and the second conveying roller are both provided with a third gear. The multiple third gears are connected by a chain. The first conveying roller is driven and connected to a second motor.
[0007] As an improvement, a shell wrapped around the outside of the chain is provided at one end of the water pool, and the second motor is connected to the shell.
[0008] As an improvement, the bracket is provided with a controller electrically connected to the water pump, the hydraulic cylinder, the first motor, the second motor, the first solenoid valve, and the second solenoid valve.
[0009] As an improvement, the second water spray pipe is located above the first water spray pipe, the top end of the first water spray pipe is provided with a first water spray outlet, and the bottom end of the second water spray pipe is provided with a second water spray outlet.
[0010] As an improvement, two of the third water spray pipes are each provided with a third water spray outlet at one end close to each other, and the longitudinal section of the third water spray pipe is in an inverted L shape.
[0011] As an improvement, the first water spray pipe and the second water spray pipe are both located on both sides of the third water spray pipe.
[0012] The beneficial effect of the utility model is that water is sprayed onto the surface of the forging to cool it down through the spray assembly. Compared with the prior art of immersing the forging in water, less water is used to achieve the same cooling effect, thus saving water. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a first stereoscopic schematic diagram of the utility model;
[0014] Figure 2 It is a second stereoscopic schematic diagram of the utility model;
[0015] Figure 3 It is a third stereoscopic schematic diagram of the utility model;
[0016] Figure 4 It is an explosion diagram of the utility model;
[0017] Figure 5 This is a schematic diagram of the connection of the first water spray pipe of the utility model.
[0018] 1. Water tank; 2. Water pump; 3. First connecting pipe; 4. Casing; 5. Second motor; 6. First conveying roller; 7. Second connecting pipe; 8. Second water spray pipe; 9. Bracket; 10. Hydraulic cylinder; 11. Connecting plate; 12. Rotary joint; 13. Third water spray pipe; 14. First motor; 15. Third gear; 16. First water spray pipe. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.
[0020] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, a forging cooling device comprises a water pool 1, a moving mechanism is arranged on the water pool 1, the moving mechanism comprises a first conveying roller 6 and a plurality of second conveying rollers rotatably connected to the water pool 1, the first conveying roller 6 and the second conveying roller are both provided with a third gear 15, the plurality of third gears 15 are connected by a chain, the first conveying roller 6 is drivingly connected to a second motor 5, one end of the water pool 1 is provided with a shell 4 wrapped around the outside of the chain to prevent the chain from being exposed, and the second motor 5 is connected to the shell 4;
[0021] like Figure 1 , Figure 2 , Figure 3 , Figure 5 As shown, a spray assembly is provided on the water pool 1, and the spray assembly includes a water pump 2 connected to the water pool 1, a first connecting pipe 3 connected to the water pump 2, a first water spray pipe 16 connected to the first connecting pipe 3, and a third connecting pipe, the third connecting pipe is a hose (not shown), the third connecting pipe runs through a bracket 9, a second connecting pipe 7 connected to the first water spray pipe 16, a second water spray pipe 8 connected to the second connecting pipe 7, a rotary joint 12 connected to the third connecting pipe, the second connecting pipe 7 is connected to a first solenoid valve, and the third connecting pipe is connected to a second solenoid valve, a bracket 9 is provided on the water pool 1, and a hydraulic cylinder 10 is provided on the bracket 9, and a connecting plate 11 connected to the rotary joint 12 is provided at the bottom end of the hydraulic cylinder 10, and a second gear is provided at the rotating end of the rotary joint 12 A first motor 14 drivingly connected to a first gear is provided on the connecting plate 11, a controller electrically connected to the water pump 2, the hydraulic cylinder 10, the first motor 14 and the second motor 5 is provided on the bracket 9, so as to facilitate control thereof, the first gear is meshed with the second gear, and the two ends of the rotating end of the rotary joint 12 are connected with a third water spray pipe 13, the second water spray pipe 8 is located above the first water spray pipe 16, the top end of the first water spray pipe 16 is provided with a first water spray port, the bottom end of the second water spray pipe 8 is provided with a second water spray port, the two third water spray pipes 13 are provided with a third water spray port at one end close to each other, the longitudinal section of the third water spray pipe 13 is an inverted L-shape, the first water spray pipe 16 and the second water spray pipe 8 are both located on both sides of the third water spray pipe 13, so as to facilitate all-round spray cooling of the forging parts.
[0022] Working principle: Figure 1 As shown, a proper amount of water is injected into the water pool 1, the second motor 5 drives the first conveying roller 6 to rotate, the first conveying roller 6 drives the third gear 15 on its surface to rotate, and the plurality of third gears 15 are linked by a chain, so that the plurality of second conveying rollers rotate, and the forgings are placed on the first conveying roller 6 and the second conveying roller, the water pump 2 pumps the water in the water pool 1 into the first connecting pipe 3, the first solenoid valve is opened, the second solenoid valve is closed, and the water enters the first water spray pipe 16 through the first connecting pipe 3, part of the water is sprayed upward from the first water spray pipe 16, and part of the water enters the second water spray pipe 8 along the first water spray pipe 16 through the second connecting pipe 7, and the second water spray pipe 8 causes the water to spray downward;
[0023] When the forging moves to the bottom of the bracket 9, the second motor 5 is turned off, the first conveying roller 6 and the second conveying roller stop rotating, the hydraulic cylinder 10 is controlled to extend so that the connecting plate 11 drives the rotary joint 12 to move downward, the second solenoid valve is opened and the first solenoid valve is closed, the first motor 14 is started, the first motor 14 drives the first gear to rotate, and the first gear drives the rotating end of the rotary joint 12 to rotate through the second gear. The rotary joint 12 drives the two third water spray pipes 13 to rotate around the forging and spray water on its surface to cool it comprehensively. Compared with the existing technology of immersing the forging in water, less water can be used to achieve the same cooling effect, saving water. After a certain period of time, the first solenoid valve is opened, the second solenoid valve and the first motor 14 are closed, the second motor 5 is started, the forging is moved again with the help of the moving component, and water is sprayed on its upper and lower sides again with the help of the spray component.
[0024] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A forging cooling device, comprising a water pool (1), wherein a moving mechanism is provided on the water pool (1), characterized in that: The water pool (1) is provided with a spray assembly, the spray assembly comprising a water pump (2) connected to the water pool (1), a first connecting pipe (3) connected to the water pump (2), a first water spray pipe (16) connected to the first connecting pipe (3), a third connecting pipe, a second connecting pipe (7) connected to the first water spray pipe (16), a second water spray pipe (8) connected to the second connecting pipe (7), and a rotating joint (12) connected to the third connecting pipe. The water pool (1) is provided with a bracket (9), and the bracket (9) is provided with a bracket (9). A hydraulic cylinder (10) is provided, the bottom end of the hydraulic cylinder (10) is provided with a connecting plate (11) connected to a rotating joint (12), the rotating end of the rotating joint (12) is provided with a second gear, the connecting plate (11) is provided with a first motor (14) drivingly connected to a first gear, the first gear is meshed with the second gear, both ends of the rotating end of the rotating joint (12) are connected to a third water spray pipe (13), the second connecting pipe (7) is connected to a first solenoid valve, and the third connecting pipe is connected to a second solenoid valve.
2. A forging cooling device according to claim 1, characterized in that: The moving mechanism comprises a first conveying roller (6) rotatably connected to the water pool (1) and a plurality of second conveying rollers, the first conveying roller (6) and the second conveying roller are both provided with a third gear (15), the plurality of third gears (15) are connected to each other via a chain, and the first conveying roller (6) is drivingly connected to a second motor (5).
3. A forging cooling device according to claim 2, characterized in that: One end of the water pool (1) is provided with a shell (4) wrapped around the outside of the chain, and the second motor (5) is connected to the shell (4).
4. A forging cooling device according to claim 2, characterized in that: The support (9) is provided with a controller which is electrically connected to the water pump (2), the hydraulic cylinder (10), the first motor (14), the second motor (5), the first solenoid valve, and the second solenoid valve.
5. A forging cooling device according to claim 1, characterized in that: The second water spray pipe (8) is located above the first water spray pipe (16); the top end of the first water spray pipe (16) is provided with a first water spray port, and the bottom end of the second water spray pipe (8) is provided with a second water spray port.
6. A forging cooling device according to claim 1, characterized in that: The two third water spray pipes (13) are each provided with a third water spray port at one end close to each other, and the longitudinal section of the third water spray pipe (13) is in an inverted L shape.
7. A forging cooling device according to claim 1, characterized in that: The first water spray pipe (16) and the second water spray pipe (8) are both located on both sides of the third water spray pipe (13).