Low-pressure casting machine convenient to maintain
By designing a screw system and vision sensor driven by servo motors in a low-pressure casting machine, the automated oiling maintenance of the mold is achieved, the safety risks and low efficiency problems of manual operation are solved, and the working efficiency is improved.
Patent Information
- Application Number
- CN202420635699.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The oiling maintenance of existing low-pressure casting machine molds mainly relies on manual labor, which poses safety risks and low work efficiency.
A low-pressure casting machine is designed for easy maintenance. The screw rod system driven by a servo motor drives the brush to automatically oil and maintain the mold surface, and uses visual sensors and electric push rods to accurately oil the mold depressions.
It realizes automation and efficiency of mold oiling maintenance, avoids the safety risks of manual operation, and improves work efficiency.
Smart Images

Figure CN222607974U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of low-pressure casting machines, in particular to a low-pressure casting machine which is easy to maintain. Background Art
[0002] Low-pressure casting machine is a general equipment for low-pressure casting of aluminum alloy. It is mainly composed of main machine, hydraulic system, molten pool holding furnace, liquid surface pressurization device, electrical control system and mold cooling system. Modern low-pressure casting machine combines computer information technology and automatic control technology, which can accurately simulate the pressurization process of casting and repeatedly reproduce the pressurization curve. Some low-pressure casting machines also have fault self-diagnosis function. This makes the low-pressure casting machine have higher efficiency and stability in the production process.
[0003] The low-pressure casting machine also needs to be jacked up for maintenance during use, especially for the molds on the low-pressure casting machine. Only by regularly maintaining the molds can the quality of the processed products be guaranteed.
[0004] With respect to the existing related technologies, it is believed that the following defects exist: when oiling and maintaining the mold on the low-pressure casting machine, manual oiling is mostly adopted. This method has certain risks and requires the staff to be in the low-pressure casting machine. At the same time, the gaps in the mold may be leaked due to the staff's carelessness, and the work efficiency is low. Therefore, in view of the above problems, a low-pressure casting machine that is easy to maintain is proposed. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model provides a low-pressure casting machine that is easy to maintain.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a low-pressure casting machine that is easy to maintain, comprising a low-pressure casting machine body, a servo motor is fixedly installed on one side of the low-pressure casting machine body, a lead screw is fixedly installed on the output end of the servo motor, the end of the lead screw away from the servo motor is connected to the low-pressure casting machine body, a movable block is movably connected to the surface of the lead screw, a connecting plate is provided at the bottom of the movable block, a brush is fixedly installed at the bottom of the connecting plate, an oil storage box is fixedly installed inside the low-pressure casting machine body, and lubricating oil is pre-stored inside the oil storage box.
[0007] Furthermore, a groove is provided on one side of the low-pressure casting machine body, a multi-stage telescopic rod is fixedly installed on the bottom of the connecting plate, the multi-stage telescopic rod is composed of a plurality of slidably connected rods, and the bottom of the multi-stage telescopic rod is slidably connected to the groove.
[0008] Furthermore, an electric push rod is fixedly installed inside the movable block, an output end of the electric push rod is fixedly connected to a connecting plate, a visual sensor is fixedly installed on one side of the connecting plate, and a signal controller is fixedly installed on one side of the movable block.
[0009] Furthermore, two fixed blocks are fixedly installed on one side of the low-pressure casting machine body, and a slide groove is opened on one side of the fixed block, and a cover plate is slidably connected to the inside of the slide groove. The cover plate is located above the oil storage box, and a spring is fixedly installed inside the slide groove, and one end of the spring is fixedly connected to the cover plate.
[0010] Furthermore, an arc-shaped impact plate is fixedly mounted on one side of the oil storage box, and a plurality of arc-shaped auxiliary plates are fixedly mounted on one side of the impact plate.
[0011] Furthermore, a storage box is attached to the low-pressure casting machine body by screws, the top of the storage box is in contact with the bottom of the oil storage box, and the bottom of the impact plate is provided with a plurality of through grooves connected to the storage grooves.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model starts the servo motor to reverse, so that the servo motor moves again through the screw rod with the movable block and the connecting plate toward the mold direction of the low-pressure casting machine body, and uses the brush to oil the surface of the mold for maintenance. Since the mold surface is not completely flat and has depressions, the visual sensor on the connecting plate will send a signal to the signal controller, and the signal controller will start the electric push rod in the movable block, so that the electric push rod moves with the connecting plate and the brush toward the depression of the mold, and then the gap of the mold is oiled for maintenance, achieving more comprehensive and efficient coating and maintenance, greatly improving work efficiency while avoiding the staff from being in the low-pressure casting machine body, greatly protecting the staff. When the oiling maintenance work is completed, the servo motor will drive the connecting plate and the brush to move, so that the brush is reset to the oil storage box for convenient use next time.
[0014] 2. In the utility model, when the connecting plate is brought back to the original position with the brush, there will be residual lubricating oil in the gap of the brush. Since there will be impurities after the brush contacts the mold, the brush will first contact and impact the impact plate and the auxiliary plate to deform when it is reset in the oil storage box, thereby shaking off the residual lubricating oil and impurities in the brush, causing them to fall onto the impact plate and flow to the storage box through the through groove, and then be collected and reused by the storage box. At the same time, the storage box can also play a role in assisting in lifting the oil storage box, so that the oil storage box is placed more stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the low-pressure casting machine body of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the screw rod in the utility model;
[0018] Figure 3 This utility model Figure 1 A schematic diagram of the structure at A;
[0019] Figure 4 It is a structural schematic diagram of the movable block in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the fixed block in the utility model;
[0021] Figure 6 It is a structural schematic diagram of the oil storage box in the utility model;
[0022] Figure 7 This utility model Figure 6 Schematic diagram of the structure at point B.
[0023] In the figure: 1. Low-pressure casting machine body; 2. servo motor; 3. lead screw; 4. movable block; 5. connecting plate; 6. brush; 7. oil storage box; 8. electric push rod; 9. visual sensor; 10. signal controller; 11. multi-stage telescopic rod; 12. fixed block; 13. slide groove; 14. cover plate; 15. spring; 16. impact plate; 17. auxiliary plate; 18. storage box; 19. through groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-7As shown, a low-pressure casting machine that is easy to maintain includes a low-pressure casting machine body 1, a servo motor 2 is fixedly installed on one side of the low-pressure casting machine body 1, a screw rod 3 is fixedly installed on the output end of the servo motor 2, the end of the screw rod 3 away from the servo motor 2 is connected to the low-pressure casting machine body 1, a movable block 4 is movably connected to the surface of the screw rod 3, a connecting plate 5 is provided at the bottom of the movable block 4, a brush 6 is fixedly installed at the bottom of the connecting plate 5, an oil storage box 7 is fixedly installed inside the low-pressure casting machine body 1, and lubricating oil is pre-stored in the oil storage box 7.
[0026] Specifically, a groove is provided on one side of the low-pressure casting machine body 1, a multi-stage telescopic rod 11 is fixedly installed on the bottom of the connecting plate 5, the multi-stage telescopic rod 11 is composed of a plurality of slidingly connected rods, the bottom of the multi-stage telescopic rod 11 is slidably connected to the groove, an electric push rod 8 is fixedly installed inside the movable block 4, the output end of the electric push rod 8 is fixedly connected to the connecting plate 5, a visual sensor 9 is fixedly installed on one side of the connecting plate 5, and a signal controller 10 is fixedly installed on one side of the movable block 4.
[0027] During operation, when the mold in the low-pressure casting machine body 1 needs to be oiled and maintained, the servo motor 2 on one side of the low-pressure casting machine body 1 is started, and the servo motor 2 moves toward the oil storage box 7 through the screw rod 3 with the movable block 4, the connecting plate 5 and the brush 6, and then the brush 6 is immersed and moistened in the oil storage box 7. This is the initial state. When the connecting plate 5 moves, the multi-stage telescopic rod 11 in the groove will provide support for the connecting plate 5, thereby preventing the connecting plate 5 from tilting and allowing it to slide normally. When the brush 6 is completely soaked, the servo motor 2 is started again to reverse, so that the servo motor 2 moves again through the screw rod 3 with the movable block 4 and the connecting plate 5 toward the mold direction of the low-pressure casting machine body 1, and the brush 6 is used to apply oil to the surface of the mold for maintenance. Since the mold surface is not completely flat and has a depression, the visual sensor 9 on the connecting plate 5 will send a signal to the signal controller 10, and the signal controller 10 is used to start the electric push rod 8 in the movable block 4, so that the electric push rod 8 moves with the connecting plate 5 and the brush 6 to the depression of the mold, and then the gap of the mold is oiled for maintenance, so as to achieve more comprehensive and efficient coating and maintenance, which greatly improves the work efficiency and avoids the staff from being in the low-pressure casting machine body 1, thus greatly protecting the staff. When the oiling maintenance work is completed, the servo motor 2 will drive the connecting plate 5 and the brush 6 to move, so that the brush 6 is reset to the oil storage box 7 for the next use.
[0028] Two fixed blocks 12 are fixedly installed on one side of the low-pressure casting machine body 1, and a slide groove 13 running through the fixed block 12 is opened on one side of the fixed block 12. A cover plate 14 is slidably connected inside the slide groove 13. The cover plate 14 is located above the oil storage box 7. A spring 15 is fixedly installed inside the slide groove 13, and one end of the spring 15 is fixedly connected to the cover plate 14.
[0029] During operation, when the connecting plate 5 leaves the oil storage box 7, the cover plate 14 slides toward the oil storage box 7 under the action of the spring 15, and then covers the oil storage box 7, thereby protecting the lubricating oil in the oil storage box 7 and reducing the pollution of the lubricating oil. When the connecting plate 5 slides toward the oil storage box 7, the connecting plate 5 will push open the cover plate 14, thereby facilitating the entry of the brush 6.
[0030] An arc-shaped impact plate 16 is fixedly installed on one side of the oil storage box 7, and a plurality of arc-shaped auxiliary plates 17 are fixedly installed on one side of the impact plate 16. A storage box 18 is attached to the low-pressure casting machine body 1 by screws, and the top of the storage box 18 is in contact with the bottom of the oil storage box 7. The bottom of the impact plate 16 is provided with a plurality of through grooves 19 connected to the storage grooves.
[0031] During operation, when the connecting plate 5 is reset with the brush 6, there will be residual lubricating oil in the gap of the brush 6. Since there will be impurities after the brush 6 contacts the mold, the brush 6 will first contact and collide with the impact plate 16 and the auxiliary plate 17 when it is reset into the oil storage box 7, so as to be deformed, thereby shaking off the residual lubricating oil and impurities in the brush 6, causing them to fall onto the impact plate 16 and flow to the storage box 18 through the through groove 19, and be collected and reused by the storage box 18. At the same time, the storage box 18 can also play a role in assisting in lifting the oil storage box 7, so that the oil storage box 7 is placed more stably.
[0032] Working principle: when the mold in the low-pressure casting machine body 1 needs to be oiled and maintained, the servo motor 2 on one side of the low-pressure casting machine body 1 is started, and the servo motor 2 moves toward the oil storage box 7 through the screw rod 3 with the movable block 4, the connecting plate 5 and the brush 6, and then the brush 6 is immersed and moistened in the oil storage box 7. This is the initial state. When the connecting plate 5 moves, the multi-stage telescopic rod 11 in the groove will provide support for the connecting plate 5, thereby preventing the connecting plate 5 from tilting and allowing it to slide normally. When the brush 6 is completely soaked, the servo motor 2 is started again to reverse, so that the servo motor 2 moves again through the screw rod 3 with the movable block 4 and the connecting plate 5 toward the mold direction of the low-pressure casting machine body 1, and the brush 6 is used to apply oil to the surface of the mold for maintenance. Since the mold surface is not completely flat and has a depression, the visual sensor 9 on the connecting plate 5 will send a signal to the signal controller 10, and the signal controller 10 is used to start the electric push rod 8 in the movable block 4, so that the electric push rod 8 moves with the connecting plate 5 and the brush 6 to the depression of the mold, and then the gap of the mold is oiled for maintenance, so as to achieve more comprehensive and efficient coating and maintenance, which greatly improves the work efficiency and avoids the staff from being in the low-pressure casting machine body 1, thus greatly protecting the staff. When the oiling maintenance work is completed, the servo motor 2 will drive the connecting plate 5 and the brush 6 to move, so that the brush 6 is reset to the oil storage box 7 for the next use.
[0033] When the connecting plate 5 leaves the oil storage box 7, the cover plate 14 slides toward the oil storage box 7 under the action of the spring 15, and then covers the oil storage box 7, thereby protecting the lubricating oil in the oil storage box 7 and reducing the pollution of the lubricating oil. When the connecting plate 5 slides toward the oil storage box 7, the connecting plate 5 will push open the cover plate 14, thereby facilitating the entry of the brush 6.
[0034] When the connecting plate 5 is reset with the brush 6, there will be residual lubricating oil in the gap of the brush 6. Since there will be impurities after the brush 6 contacts the mold, the brush 6 will first contact and collide with the impact plate 16 and the auxiliary plate 17 to produce deformation when it is reset into the oil storage box 7, thereby shaking off the residual lubricating oil and impurities in the brush 6, making them fall onto the impact plate 16 and flow to the storage box 18 through the through groove 19, and be collected and reused by the storage box 18. At the same time, the storage box 18 can also play a role in assisting in lifting the oil storage box 7, so that the oil storage box 7 is placed more stably.
[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A low-pressure casting machine that is easy to maintain, characterized in that: The invention comprises a low-pressure casting machine body (1), a servo motor (2) is fixedly mounted on one side of the low-pressure casting machine body (1), a screw rod (3) is fixedly mounted on the output end of the servo motor (2), the end of the screw rod (3) away from the servo motor (2) is connected to the low-pressure casting machine body (1), a movable block (4) is movably connected to the surface of the screw rod (3), a connecting plate (5) is arranged at the bottom of the movable block (4), a brush (6) is fixedly mounted at the bottom of the connecting plate (5), and an oil storage box (7) is fixedly mounted inside the low-pressure casting machine body (1), and lubricating oil is pre-stored inside the oil storage box (7).
2. A low-pressure casting machine that is easy to maintain according to claim 1, characterized in that: A groove is provided on one side of the low-pressure casting machine body (1); a multi-stage telescopic rod (11) is fixedly installed at the bottom of the connecting plate (5); the multi-stage telescopic rod (11) is composed of a plurality of slidably connected rods; and the bottom of the multi-stage telescopic rod (11) is slidably connected to the groove.
3. A low-pressure casting machine that is easy to maintain according to claim 1, characterized in that: An electric push rod (8) is fixedly installed inside the movable block (4), the output end of the electric push rod (8) is fixedly connected to a connecting plate (5), a visual sensor (9) is fixedly installed on one side of the connecting plate (5), and a signal controller (10) is fixedly installed on one side of the movable block (4).
4. A low-pressure casting machine that is easy to maintain according to claim 1, characterized in that: Two fixed blocks (12) are fixedly installed on one side of the low-pressure casting machine body (1), and a slide groove (13) running through the fixed block (12) is opened on one side of the fixed block (12). A cover plate (14) is slidably connected inside the slide groove (13), and the cover plate (14) is located above the oil storage box (7). A spring (15) is fixedly installed inside the slide groove (13), and one end of the spring (15) is fixedly connected to the cover plate (14).
5. The low-pressure casting machine that is easy to maintain according to claim 1, characterized in that: An arc-shaped impact plate (16) is fixedly mounted on one side of the oil storage box (7), and a plurality of arc-shaped auxiliary plates (17) are fixedly mounted on one side of the impact plate (16).
6. A low-pressure casting machine that is easy to maintain according to claim 5, characterized in that: The low-pressure casting machine body (1) is attached with a storage box (18) by screwing, the top of the storage box (18) is in contact with the bottom of the oil storage box (7), and the bottom of the impact plate (16) is provided with a plurality of through grooves (19) connected with the storage grooves.