Welding robot capable of being adjusted at multiple angles

By setting up an adjustment mechanism inside the base of the welding robot, and using the combination of electric push rods, tooth plates, gears and support columns, multi-angle adjustment of the main body of the welding robot is achieved, which solves the problem that existing welding robots are difficult to adjust the welding direction, improves welding efficiency and extends the service life of the equipment.

CN222608484UActive Publication Date: 2025-03-14WUHAN XINYANGGUANG PRECISE STAMPING CO LTD
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Patent Information

Application Number
CN202420889987.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-03-14
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

Existing welding robots find it difficult to adjust the welding direction according to welding needs, resulting in limited working range and affecting welding efficiency.

Method used

A multi-angle adjustment welding robot is designed. By setting an adjustment mechanism inside the base, the combination of No. 1 electric push rod, tooth plate, gear and support column is used to adjust the angle of the welding robot body in any direction.

Benefits of technology

Multi-angle adjustment of the main body of the welding robot is realized, the working range is expanded, the welding efficiency is improved, and the gear wear is reduced through the positioning mechanism, extending the service life of the equipment.

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Abstract

The utility model discloses a multi-angle adjustable welding robot, which relates to the technical field of welding robots, and comprises a welding robot main body and a base, the base is arranged below the welding robot main body, and the base is of a hollow structure; an adjusting mechanism connected with the welding robot body is arranged in the base in a penetrating mode, the adjusting mechanism is composed of a first electric push rod, a toothed plate, a gear and a supporting column, and the supporting column connected with the welding robot body in a welded mode is rotationally connected into the base through a bearing. According to the welding robot, the adjusting mechanism is arranged, the gear is in meshed connection with the toothed plate, and one end of the welding robot body is in welded connection with the supporting column, so that the gear, the supporting column and the welding robot body can rotate in the process that the first electric push rod works and stretches out and draws back; accordingly, angle adjustment of the welding robot body in any direction can be achieved, the working range is widened, and practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding robots, in particular to a welding robot capable of multi-angle adjustment. Background Art

[0002] A welding robot is an industrial robot engaged in welding (including cutting and spraying). An industrial robot is a multi-purpose and reprogrammable automatic control operating machine with three or more programmable axes. It is used in the field of industrial automation. In order to adapt to different uses, the mechanical interface of the robot's last axis is usually a connecting flange that can be connected to different tools or end effectors. A welding robot is an industrial robot with a welding clamp or welding (cutting) gun connected to the end axis flange, enabling it to perform welding, cutting or thermal spraying.

[0003] At present, the existing welding robots have high working efficiency and flexibility, but since they are generally fixed on the workbench by screws, it is difficult to adjust the welding direction of the welding robot according to the welding requirements, which limits the working range of the welding robot, affects the welding efficiency of the welding robot to a certain extent, and cannot meet the production needs. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a welding robot that can be adjusted at multiple angles to solve the technical problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding robot capable of multi-angle adjustment, comprising a welding robot body and a base, wherein a base is arranged below the welding robot body, and the base is arranged as a hollow structure;

[0006] An adjustment mechanism connected to the welding robot body is arranged throughout the interior of the base, and the adjustment mechanism consists of an electric push rod No. 1, a tooth plate, a gear and a support column. The interior of the base is rotatably connected to a support column welded to the welding robot body through a bearing, the outer surface of the support column is welded to a gear, and the bottom end of the interior of the base is movably connected to a tooth plate meshing with the gear, and an electric push rod No. 1 welded to the tooth plate is installed inside the base.

[0007] Preferably, a guide groove is provided at the bottom end of the base, and a guide block extending into the guide groove is welded to the bottom end of the tooth plate, and the tooth plate and the base form a sliding structure through the guide groove and the guide block.

[0008] Preferably, a positioning mechanism extending to the inside of the gear is provided at the top end of the base, and the positioning mechanism is composed of a support frame, a second electric push rod, an inclined push plate, a positioning frame, a positioning slot and a support spring.

[0009] Preferably, a support frame is welded to the top end of the base, a No. 2 electric push rod is installed on the inner side of the support frame, an inclined push plate is welded to one side of the No. 2 electric push rod, a positioning frame is slidably connected to the inside of the support frame, and a support spring is welded between the positioning frame and the support frame.

[0010] Preferably, a plurality of positioning grooves are provided at equal angles on the top of the gear, the gear and the support frame form a locking structure through the positioning grooves and the positioning frame, an inclined surface is provided at one end of the positioning frame close to the inclined push plate, and the positioning frame and the support frame form an elastic structure through a supporting spring.

[0011] In summary, the utility model mainly has the following beneficial effects:

[0012] 1. Existing welding robots are generally fixed on the workbench by screws, which makes it difficult to adjust the welding direction according to welding requirements, thereby limiting the working range and affecting the welding efficiency to a certain extent. The utility model is provided with an adjustment mechanism. Since the gear is meshed with the toothed plate, and one end of the welding robot body is welded to the support column, the toothed plate can be moved horizontally during the operation and extension of the No. 1 electric push rod, and the gear, the support column and the welding robot body can be rotated at the same time, so that the angle adjustment of the welding robot body in any direction can be realized, which expands the working range and improves the practicality.

[0013] 2. The utility model is provided with a positioning mechanism. Since the positioning frame is provided with an inclined surface at one end close to the inclined push plate, after adjusting the direction of the welding robot body, the No. 2 electric push rod is operated and extended, so that the inclined push plate pushes the positioning frame downward and is stuck in the positioning groove, so that the positioning frame and the positioning groove cooperate to realize the positioning of the gear, thereby preventing the gear from moving due to the operation of the welding robot body, reducing the degree of wear between the gear and the tooth plate to a certain extent, and at the same time, by vertically arranging the No. 2 electric push rod and the positioning frame, it is possible to prevent the gear from causing damage to the No. 2 electric push rod, thereby ensuring the overall service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the internal structure of the utility model;

[0015] Figure 2 It is a partial top view cutaway diagram of the utility model;

[0016] Figure 3 For this utility model Figure 1 A magnified view of middle;

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the positioning mechanism of the utility model.

[0018] In the figure: 1. welding robot body; 2. base; 3. adjustment mechanism; 301. No. 1 electric push rod; 302. tooth plate; 303. gear; 304. support column; 4. guide block; 5. guide groove; 6. positioning mechanism; 601. support frame; 602. No. 2 electric push rod; 603. oblique push plate; 604. positioning frame; 605. positioning groove; 606. support spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0020] The following describes an embodiment of the utility model based on its overall structure.

[0021] A welding robot capable of multi-angle adjustment, such as Figure 1 and Figure 2 As shown, it includes a welding robot body 1 and a base 2. The base 2 is arranged below the welding robot body 1, and the base 2 is arranged as a hollow structure. The welding robot body 1 is used to perform welding operations on the welding workpiece, which has high work efficiency and flexibility.

[0022] See also Figure 1 and Figure 2 It can be seen that a guide groove 5 is provided at the bottom end of the base 2, and a guide block 4 extending into the guide groove 5 is welded to the bottom end of the tooth plate 302. The tooth plate 302 and the base 2 form a sliding structure through the guide groove 5 and the guide block 4, which can play a supporting and limiting role, thereby increasing the stability of the tooth plate 302 during sliding.

[0023] See also Figure 1 , Figure 2 and Figure 3It can be seen that an adjustment mechanism 3 connected to the welding robot body 1 is provided inside the base 2, and the adjustment mechanism 3 is composed of an electric push rod No. 101, a tooth plate 302, a gear 303 and a support column 304. The inside of the base 2 is rotatably connected to a support column 304 welded to the welding robot body 1 through a bearing, and the outer surface of the support column 304 is welded to a gear 303. The bottom end of the base 2 is movably connected to a tooth plate 302 meshing with the gear 303. The inside of the base 2 is installed with an electric push rod No. 101 welded to the tooth plate 302. During the operation and extension of the electric push rod No. 101, the tooth plate 302 can be moved horizontally, and the gear 303, the support column 304 and the welding robot body 1 can be rotated, so that the angle adjustment of the welding robot body 1 in any direction can be realized, the working range is expanded, and the practicality is improved.

[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 It can be known that the positioning frame 604 and the support frame 601 form an elastic structure through the support spring 606, and the support spring 606 is welded between the positioning frame 604 and the support frame 601. When the gear 303 is working, the No. 2 electric push rod 602 is operated and retracted, so that the inclined push plate 603 moves horizontally to the right. At the same time, the positioning frame 604 is reset and separated from the positioning groove 605 under the action of the support spring 606, thereby releasing the lock on the gear 303.

[0025] See also Figure 1 , Figure 3 and Figure 4 It can be seen that the second electric push rod 602 and the positioning frame 604 are vertically arranged, so that the gear 303 can be prevented from causing damage to the second electric push rod 602, so that the service life of the entire equipment is guaranteed.

[0026] See also Figure 1 , Figure 2 , Figure 3 and Figure 4It can be known that a positioning mechanism 6 extending to the inside of the gear 303 is provided at the top of the base 2, and the positioning mechanism 6 is composed of a support frame 601, a No. 2 electric push rod 602, an inclined push plate 603, a positioning frame 604, a positioning groove 605 and a support spring 606. The top of the base 2 is welded with a support frame 601, and a No. 2 electric push rod 602 is installed on the inner side of the support frame 601. An inclined push plate 603 is welded to one side of the No. 2 electric push rod 602. The support frame 601 is slidably connected with a positioning frame 604. A plurality of positioning grooves 605 are provided at equal angles on the top of the gear 303. The gear 303 and the support frame 601 form a clamping structure through the positioning grooves 605 and the positioning frame 604. An end of the positioning frame 604 close to the inclined push plate 603 is provided with an inclined surface.

[0027] Since the welding robot body 1 is prone to causing the gear 303 to move during operation, certain wear is likely to occur between the gear 303 and the tooth plate 302, shortening the service life to a certain extent. At this time, the No. 2 electric push rod 602 is operated and extended, so that the inclined push plate 603 pushes the positioning frame 604 downward and fits into the positioning groove 605, thereby achieving the positioning of the gear 303 through the cooperation between the positioning frame 604 and the positioning groove 605, thereby preventing the gear 303 from moving due to the operation of the welding robot body 1, and reducing the degree of wear between the gear 303 and the tooth plate 302 to a certain extent.

[0028] The working principle of the utility model is as follows: when using the welding robot capable of multi-angle adjustment, the welding operation is performed on the welding workpiece through the welding robot body 1. When the direction needs to be adjusted, the No. 1 electric push rod 301 is started, so that during the operation and extension of the No. 1 electric push rod 301, the tooth plate 302 can be moved horizontally, and the gear 303, the support column 304 and the welding robot body 1 are rotated at the same time, so that the welding robot body 1 can be adjusted to the required direction. At this time, the No. 2 electric push rod 602 is started, so that when the No. 2 electric push rod 602 works and extends, the inclined push plate 603 pushes the positioning frame 604 to move down and snaps into the positioning groove 605, so that the positioning frame 604 and the positioning groove 605 cooperate to realize the positioning of the gear 303, thereby preventing the gear 303 from moving due to the operation of the welding robot body 1. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.

[0029] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A welding robot capable of adjusting to multiple angles, comprising a welding robot body (1) and a base (2), characterized in that: A base (2) is arranged below the welding robot body (1), and the base (2) is arranged to be a hollow structure; An adjustment mechanism (3) connected to the welding robot body (1) is provided inside the base (2), the adjustment mechanism (3) is composed of a No. 1 electric push rod (301), a tooth plate (302), a gear (303) and a support column (304), the base (2) is rotatably connected to the support column (304) welded to the welding robot body (1) through a bearing, the outer surface of the support column (304) is welded to the gear (303), the bottom end of the base (2) is movably connected to the tooth plate (302) meshing with the gear (303), and the base (2) is installed with a No. 1 electric push rod (301) welded to the tooth plate (302).

2. A welding robot capable of multi-angle adjustment according to claim 1, characterized in that: A guide groove (5) is provided at the bottom end of the base (2); a guide block (4) extending into the guide groove (5) is welded to the bottom end of the tooth plate (302); and the tooth plate (302) and the base (2) form a sliding structure via the guide groove (5) and the guide block (4).

3. The welding robot capable of multi-angle adjustment according to claim 1, characterized in that: A positioning mechanism (6) extending into the gear (303) is arranged at the top end of the base (2), and the positioning mechanism (6) is composed of a support frame (601), a second electric push rod (602), an inclined push plate (603), a positioning frame (604), a positioning groove (605) and a support spring (606).

4. The welding robot capable of multi-angle adjustment according to claim 3, characterized in that: A support frame (601) is welded to the top end of the base (2), a No. 2 electric push rod (602) is installed on the inner side of the support frame (601), an inclined push plate (603) is welded to one side of the No. 2 electric push rod (602), a positioning frame (604) is slidably connected to the inside of the support frame (601), and a support spring (606) is welded between the positioning frame (604) and the support frame (601).

5. The welding robot capable of multi-angle adjustment according to claim 3, characterized in that: A plurality of positioning grooves (605) are provided at equal angles on the top of the gear (303); the gear (303) and the support frame (601) form a snap-fit ​​structure via the positioning grooves (605) and the positioning frame (604); an inclined surface is provided at one end of the positioning frame (604) close to the inclined push plate (603); and the positioning frame (604) and the support frame (601) form an elastic structure via a support spring (606).