Composite pipe welding auxiliary tool

By designing composite pipe welding auxiliary tooling, the vertical alignment of the end surface of composite pipe is achieved by using the lift plate and the drive motor, the problems of long-term bent and low efficiency in the welding of composite pipes in the prior art are solved, the welding efficiency is improved and the air cleanliness of the working area is maintained.

CN222608568UActive Publication Date: 2025-03-14JIANGSU XINPENG COMPOSITE MATERIALS
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Patent Information

Application Number
CN202420704974.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-14
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The overall level of the existing composite pipe welding auxiliary tooling is low, and it can only achieve lateral alignment of the composite pipe, which causes staff to bend over to weld for a long time, and can only align two composite pipes at a time, reducing welding efficiency.

Method used

A composite tube welding auxiliary tooling is designed, including a tool rack, a lifting plate and a driving motor. By setting up a welding auxiliary mechanism, the staff can insert the composite tube into the slot and fix it with a fixing clip and a flat screw, and then start the drive motor to move the lifting plate downward to achieve vertical alignment of the end surface of the composite tube.

Benefits of technology

The welding can be completed without the need for a long time for staff to bend over. It can align multiple composite pipes at once, improve welding efficiency, and maintain the cleanliness of the working area through the combination of fan and activated carbon filter, which is easy to clean.

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Abstract

The utility model relates to a composite pipe welding auxiliary tool which comprises a tool frame, a lifting plate and a driving motor, and a welding auxiliary mechanism is arranged on the inner side of the tool frame. The welding auxiliary mechanism comprises a bottom table placed on the inner bottom wall of the tool frame, a damper used for buffering is fixedly connected to the inner bottom wall of an inserting groove, a sleeve rod is fixedly connected to the inner side of the second mounting frame, a sleeve is slidably connected to the outer surface of the sleeve rod, and an arc-shaped groove is formed in the front face of a lifting plate. And a fixing clamp is hinged to the position, located on the left side of the arc-shaped groove, of the front face of the lifting plate, threaded holes are formed in the position, located on the right side of the arc-shaped groove, of the front face of the lifting plate and the outer surface of the fixing clamp, and straight screws are in threaded connection with the interiors of the threaded holes. According to the composite pipe welding auxiliary tool, the end faces of the composite pipes are vertically aligned, workers do not need to bend down for welding for a long time, labor is saved, the multiple composite pipes can be aligned at a time, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding auxiliary tooling, in particular to a composite pipe welding auxiliary tooling. Background Art

[0002] Composite pipes, mostly referring to composite pipes with outer carbon steel and inner stainless steel, are used in municipal and drainage fields. Welding auxiliary tooling is a tool or equipment used to assist the welding process. It can ensure the precise position of the welded parts and prevent movement during welding, thereby improving welding quality and efficiency.

[0003] Since the diameter of the composite pipe has a tolerance and is not easy to align, a welding auxiliary tool is required for butt welding. Although the existing welding auxiliary tool can align the composite pipe, the overall horizontal height is low and the composite pipe can only be aligned horizontally, which causes the workers to bend over for a long time during welding, which is quite hard. In addition, due to the limited space of the tool, only two composite pipes can be aligned at a time. During batch welding, it is necessary to disassemble and assemble continuously, which reduces work efficiency. Therefore, a composite pipe welding auxiliary tool is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a composite pipe welding auxiliary tooling, which solves the problems that the overall horizontal height is low and the composite pipe can only be aligned horizontally, resulting in workers having to bend over for a long time during welding, which is quite tiring. In addition, due to the limited space of the tooling, only two composite pipes can be aligned at a time. During batch welding, the tooling needs to be constantly disassembled and assembled, thereby reducing work efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite pipe welding auxiliary tool, comprising a tool frame, a lifting plate and a driving motor, wherein a welding auxiliary mechanism is arranged on the inner side of the tool frame;

[0006] The welding auxiliary mechanism includes a base placed on the inner bottom wall of the tooling frame, a slot is provided on the top of the base, a damper for buffering is fixedly connected to the inner bottom wall of the slot, a fixing plate is fixedly installed on the inner side of the tooling frame, and the front side of the fixing plate is fixedly connected to the first mounting frame and the second mounting frame respectively in a relatively fixed manner, a screw rod is rotatably connected to the inner side of the first mounting frame, a threaded sleeve is sleeved on the external thread of the screw rod, a sleeve rod is fixedly connected to the inner side of the second mounting frame, and a sleeve is slidably connected to the outer surface of the sleeve rod, an arc-shaped groove is provided on the front side of the lifting plate, a fixing clamp is hingedly connected to the front side of the lifting plate and located on the left side of the arc-shaped groove, and a threaded hole is provided on the front side of the lifting plate and located on the right side of the arc-shaped groove and the outer surface of the fixing clamp, and the internal thread of the threaded hole is connected to a slotted screw.

[0007] Furthermore, a mounting frame is fixedly connected to the left and right sides of the tooling frame, a frame cover is arranged on the outer side of the mounting frame, and exits are opened on the left and right sides of the tooling frame.

[0008] Furthermore, a fan for absorbing exhaust gas is fixedly installed on the inner side of the installation frame, and an activated carbon filter for purifying exhaust gas is fixedly connected to the outer side of the frame cover.

[0009] Furthermore, a clamping ring is fixedly connected to the outer surface of the frame cover, a fixing block is fixedly connected to the outer surface of the mounting frame, the number, position and size of the clamping ring and the fixing block are matched, and the clamping ring is clamped with the fixing block.

[0010] Furthermore, the output shaft of the driving motor is fixedly connected to the top end of the screw rod, and the side surfaces of the threaded sleeve and the sleeve are fixedly connected to the left and right sides of the lifting plate.

[0011] Furthermore, an opening is provided on the top of the tooling frame to provide a moving space for the composite pipe, and the number of the arc-shaped grooves and the number of the slots are both three.

[0012] Furthermore, a bottom plate is fixedly connected to the bottom of the tooling frame, and a positioning hole is provided on the top of the bottom plate.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. The composite pipe welding auxiliary tooling is provided with a welding auxiliary mechanism. When in use, the staff first needs to insert the three composite pipes into the slot in turn, and then press the three composite pipes into the inner side of the arc-shaped groove in turn, and fix them with fixing clips and flat screws. Subsequently, the driving motor is started to drive the lifting plate to move downward, so that the end faces of the composite pipes are vertically aligned, and the staff do not need to bend over for a long time to weld, which is more labor-saving, and multiple composite pipes can be aligned at one time, thereby improving work efficiency.

[0015] 2. The composite pipe welding auxiliary tooling, through the cooperation of the installation frame, frame cover, fan and activated carbon filter, can absorb and purify the exhaust gas generated during welding, thereby achieving the effect of maintaining the cleanliness of the air in the working area and avoiding the staff from inhaling the exhaust gas for a long time and affecting their health. In addition, since the frame cover is fixed to the outside of the installation frame through the cooperation of the clamping ring and the fixing block, when it is necessary to clean the fan blades of the fan, the staff only needs to release the clamping ring and the fixing block to remove the frame cover more conveniently, thereby achieving the effect of easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the internal structure of the utility model;

[0017] Figure 2This is a front view structural diagram of the lifting plate of the utility model;

[0018] Figure 3 This is a schematic diagram of the top view structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the tooling frame of the utility model.

[0020] In the figure: 1 a tooling frame, 2 a base, 3 a fixing plate, 4 a first mounting frame, 5 a second mounting frame, 6 a screw, 7 a threaded sleeve, 8 a sleeve rod, 9 a sleeve, 10 a lifting plate, 11 a driving motor, 12 an arc-shaped groove, 13 a threaded hole, 14 a slot, 15 a fixing clip, 16 a slotted screw, 17 a mounting frame, 18 an outlet, 19 a fan, 20 a frame cover, 21 an activated carbon filter, 22 a retaining ring, 23 a fixing block, 24 an opening, 25 a base plate, and 26 a positioning hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 In this embodiment, a composite pipe welding auxiliary tool comprises a tool frame 1, a lifting plate 10 and a driving motor 11, and a welding auxiliary mechanism is arranged on the inner side of the tool frame 1;

[0023] The welding auxiliary mechanism includes a base 2 placed on the inner bottom wall of the tooling frame 1, a slot 14 is provided on the top of the base 2, a damper for buffering is fixedly connected to the inner bottom wall of the slot 14, a fixing plate 3 is fixedly installed on the inner side of the tooling frame 1, a first mounting frame 4 and a second mounting frame 5 are fixedly connected to the front of the fixing plate 3 in a relatively opposite manner, a screw rod 6 is rotatably connected to the inner side of the first mounting frame 4, a threaded sleeve 7 is sleeved on the outer thread of the screw rod 6, a sleeve rod 8 is fixedly connected to the inner side of the second mounting frame 5, and a sleeve 9 is slidably connected to the outer surface of the sleeve rod 8, an arc-shaped groove 12 is provided on the front side of the lifting plate 10, a fixing clamp 15 is hinged on the front side of the lifting plate 10 and located on the left side of the arc-shaped groove 12, and the lifting plate 10 A threaded hole 13 is provided on the front side and on the right side of the arc-shaped groove 12 and on the outer surface of the fixing clamp 15. The internal thread of the threaded hole 13 is connected to a slotted screw 16. By setting up a welding auxiliary mechanism, when in use, the staff first needs to insert the three composite pipes into the slot 14 in turn, and then press the three composite pipes into the inner side of the arc-shaped groove 12 in turn, and fix them with the fixing clamp 15 and the slotted screw 16. Subsequently, starting the driving motor 11 can drive the lifting plate 10 to move downward, so that the end faces of the composite pipes are vertically aligned, and the staff do not need to bend over for a long time to weld, which is more labor-saving, and multiple composite pipes can be aligned at one time, thereby improving work efficiency.

[0024] Among them, the left and right sides of the tooling frame 1 are fixedly connected with a mounting frame 17, the outside of the mounting frame 17 is provided with a frame cover 20, the left and right sides of the tooling frame 1 are provided with an outlet 18, the inside of the mounting frame 17 is fixedly installed with a fan 19 for absorbing exhaust gas, and the outside of the frame cover 20 is fixedly connected with an activated carbon filter 21 for purifying exhaust gas. Through the cooperation of the mounting frame 17, the frame cover 20, the fan 19 and the activated carbon filter 21, the exhaust gas generated during welding can be absorbed and purified, thereby achieving the effect of maintaining the cleanliness of the air in the working area, and preventing the workers from inhaling the exhaust gas for a long time and affecting their health.

[0025] In addition, a snap ring 22 is fixedly connected to the outer surface of the frame cover 20, and a fixed block 23 is fixedly connected to the outer surface of the mounting frame 17. The number, position and size of the snap ring 22 and the fixed block 23 match, and the snap ring 22 and the fixed block 23 are clamped together. Since the frame cover 20 is clamped and fixed to the outside of the mounting frame 17 through the cooperation of the snap ring 22 and the fixed block 23, when it is necessary to clean the blades of the fan 19, the staff only needs to release the clamping connection between the snap ring 22 and the fixed block 23 to conveniently remove the frame cover 20, thereby achieving the effect of easy cleaning.

[0026] It should be noted that the output shaft of the drive motor 11 is fixedly connected to the top of the screw rod 6, the sides of the threaded sleeve 7 and the sleeve 9 are fixedly connected to the left and right sides of the lifting plate 10, and an opening 24 is provided on the top of the tooling frame 1 to provide a space for the composite pipe to move. The number of arc grooves 12 and slots 14 are both three. The number of arc grooves 12 and slots 14 is both three, which can facilitate the staff to align multiple composite pipes at one time.

[0027] It should be understood that the bottom of the tooling frame 1 is fixedly connected to a base plate 25, and a positioning hole 26 is provided on the top of the base plate 25. By providing the base plate 25 and the positioning hole 26, it is convenient for workers to fix the tooling frame 1 to a specified position by bolts and nuts.

[0028] The working principle of the above embodiment is:

[0029] When using the composite pipe welding auxiliary tooling, the staff first needs to insert the three composite pipes into the slot 14 in turn, and then press the three composite pipes into the inner side of the arc-shaped groove 12 in turn, and fix them with the fixing clamp 15 and the flat screw 16. Then, start the drive motor 11 to rotate the screw rod 6, thereby driving the lifting plate 10 to move downward through the threaded sleeve 7 and the sleeve 9, so that the end face of the composite pipe is vertically aligned. After alignment, keep the horizontal height of the lifting plate 10 unchanged, and then welding can be carried out. When welding is completed, release the fixing clamp 15 and the flat screw 16 for the composite pipe, and reset the lifting plate 10. Then, the staff can pull the composite pipe out of the slot 14.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite pipe welding auxiliary tool, comprising a tool frame (1), a lifting plate (10) and a driving motor (11), characterized in that: A welding auxiliary mechanism is arranged on the inner side of the tooling frame (1); The welding auxiliary mechanism comprises a base (2) placed on the inner bottom wall of a tooling frame (1); a slot (14) is provided on the top of the base (2); a damper for buffering is fixedly connected to the inner bottom wall of the slot (14); a fixing plate (3) is fixedly installed on the inner side of the tooling frame (1); a first mounting frame (4) and a second mounting frame (5) are fixedly connected to the front side of the fixing plate (3) in a relative manner; a screw rod (6) is rotatably connected to the inner side of the first mounting frame (4); a threaded sleeve (7) is connected to the outer thread of the screw rod (6); A sleeve rod (8) is fixedly connected to the inner side of the second mounting frame (5), and a sleeve (9) is slidably connected to the outer surface of the sleeve rod (8). An arc-shaped groove (12) is provided on the front of the lifting plate (10), and a fixing clamp (15) is hingedly connected to the front of the lifting plate (10) and at a position on the left side of the arc-shaped groove (12). A threaded hole (13) is provided on the front of the lifting plate (10) and at a position on the right side of the arc-shaped groove (12) and on the outer surface of the fixing clamp (15), and the inner thread of the threaded hole (13) is connected to a slotted screw (16).

2. The composite pipe welding auxiliary tool according to claim 1, characterized in that: The left and right sides of the tooling frame (1) are fixedly connected with a mounting frame (17), the outer side of the mounting frame (17) is provided with a frame cover (20), and the left and right sides of the tooling frame (1) are provided with outlets (18).

3. The composite pipe welding auxiliary tool according to claim 2, characterized in that: A fan (19) for absorbing waste gas is fixedly installed on the inner side of the installation frame (17), and an activated carbon filter (21) for purifying waste gas is fixedly connected to the outer side of the frame cover (20).

4. The composite pipe welding auxiliary tool according to claim 2, characterized in that: The outer surface of the frame cover (20) is fixedly connected with a snap ring (22), and the outer surface of the installation frame (17) is fixedly connected with a fixing block (23); the snap ring (22) and the fixing block (23) are matched in number, position and size, and the snap ring (22) and the fixing block (23) are snap-connected.

5. The composite pipe welding auxiliary tool according to claim 1, characterized in that: The output shaft of the driving motor (11) is fixedly connected to the top end of the screw rod (6), and the side surfaces of the threaded sleeve (7) and the sleeve (9) are fixedly connected to the left and right sides of the lifting plate (10).

6. The composite pipe welding auxiliary tool according to claim 1, characterized in that: The top of the tooling frame (1) is provided with an opening (24) for providing a moving space for the composite pipe, and the number of the arc-shaped groove (12) and the number of the slots (14) are both three.

7. The composite pipe welding auxiliary tool according to claim 1, characterized in that: The bottom of the tooling frame (1) is fixedly connected to a bottom plate (25), and a positioning hole (26) is provided on the top of the bottom plate (25).