Silencer lower shell assembling structure

Abstract

The utility model belongs to the technical field of silencer production equipment, and relates to a silencer lower shell assembling structure which comprises a rotating disc driven by a station indexing table, a static disc is coaxially arranged above the rotating disc, and when the rotating disc rotates, the static disc is in a static state; four positioning tools are evenly distributed on the upper surface of the rotary disc in the circumferential direction, a partition plate straight vibration feeding track and a lower shell straight vibration feeding track are arranged on the outer side of the rotary disc, the partition plate straight vibration feeding track and the lower shell straight vibration feeding track are arranged at intervals of 90 degrees so as to provide partition plates and lower shells for the rotary disc, and the partition plates are installed in the lower shells during work; a lower shell taking mechanical arm, a partition plate taking mechanical arm, a partition plate assembling NG discharging mechanical arm and a partition plate combined discharging mechanical arm are evenly distributed on the static disc in the circumferential direction. According to the assembling structure, the silencer lower shell can be automatically assembled, the lower shell which is neglected to be provided with the partition plate can be effectively removed in the assembling process, and it is ensured that the lower shell and partition plate assembly which is reliably assembled is obtained.

Description

Technical Field

[0001] The utility model belongs to the technical field of muffler production equipment and relates to a muffler lower shell assembly structure. Background Art

[0002] As people pay more and more attention to noise, the main source of noise when the refrigerator is working is the compressor, and the role of the muffler is to help the compressor reduce noise.

[0003] The principle of the muffler is to use the sudden expansion or contraction of the pipe interface to prevent sound waves of certain frequencies propagating along the pipe from passing through the muffler, thereby achieving the purpose of noise reduction.

[0004] When assembling the muffler, usually the upper cover assembly and the lower shell assembly are assembled separately by manual labor first, and then the upper cover assembly and the lower shell assembly are assembled together. Manual assembly requires a lot of manpower, and the assembly efficiency is low, and the assembly quality is difficult to be uniform. Summary of the invention

[0005] In view of the above problems, the utility model provides a muffler lower shell assembly structure, which can automatically assemble the muffler lower shell, and can effectively remove the lower shell without the partition during the assembly process, ensuring a reliably assembled lower shell and partition assembly.

[0006] According to the technical solution of the utility model: a muffler lower shell assembly structure, characterized in that: it includes a turntable driven by a workstation indexing table, a stationary disk is coaxially arranged above the turntable, and when the turntable rotates, the stationary disk is in a stationary state;

[0007] Four positioning fixtures are evenly arranged on the upper surface of the turntable in the circumferential direction, and a partition plate direct vibration feeding track and a lower shell direct vibration feeding track are arranged on the outer side of the turntable. The partition plate direct vibration feeding track and the lower shell direct vibration feeding track are arranged at a 90-degree interval to provide a partition plate and a lower shell to the turntable respectively, so that the partition plate is installed in the lower shell when working;

[0008] The stationary disk is evenly distributed along the circumferential direction with a lower shell picking robot, a partition picking robot, a partition assembly NG unloading robot, and a partition combination unloading robot. The lower shell picking robot is used to pick up the lower shell that has been transported to the corresponding positioning tooling after being transported to the position on the lower shell direct vibration feeding track. The partition picking robot is used to pick up the partition that has been transported to the position on the partition direct vibration feeding track and then assemble it into the lower shell. The partition assembly NG unloading robot is used to take out the lower shell that has not had the partition installed. The partition combination unloading robot is used to transfer the partition and lower shell assembly that has been transferred to the next workstation.

[0009] As a further improvement of the utility model, the lower shell picking robot, the partition picking robot, the partition assembly NG unloading robot and the partition combination unloading robot all include a translation cylinder, a lifting cylinder is installed at the piston rod end of the translation cylinder, a rotary cylinder is installed at the piston rod end of the lifting cylinder, and a gripper cylinder is installed at the rotating part of the rotary cylinder.

[0010] As a further improvement of the utility model, the lower shell picking robot, the partition picking robot, the partition assembly NG unloading robot, and the partition combination unloading robot are respectively installed on the stationary disk through a bracket, and the bracket includes a lower bracket, and a support plate is vertically fixed on the top plate of the lower bracket; the mounting seat of the translation cylinder is fixed on the top plate of the lower bracket, and the piston rod of the translation cylinder passes through the guide hole of the support plate and is fixedly connected to the lifting cylinder.

[0011] As a further improvement of the utility model, a mounting frame is fixed on the top of the support plate, and a solenoid valve island is installed on the mounting frame to control the actions of the lower shell picking robot, the partition picking robot, the partition assembly NG unloading robot, and the partition combination unloading robot.

[0012] As a further improvement of the present invention, the mounting frame is a frame structure, and a mounting plate is arranged on the surface of the frame structure to mount the solenoid valve island.

[0013] As a further improvement of the utility model, a hydraulic buffer is installed on the support plate to achieve buffering for resetting the lifting cylinder.

[0014] As a further improvement of the present invention, a photoelectric induction sensor is installed on the lower bracket corresponding to the partition assembly NG blanking robot to detect whether the lower shell is equipped with a partition.

[0015] As a further improvement of the present invention, a plurality of weight-reducing holes are evenly distributed in a circumference on the turntable, and the weight-reducing holes are constructed as circular holes.

[0016] As a further improvement of the utility model, the top surface of the positioning tool is provided with a receiving cavity for placing the lower shell; the side wall of the receiving cavity is provided with a notch extending in the vertical direction.

[0017] The technical effect of the utility model is that the product structure of the utility model is reasonable and ingenious. When working, the positioning tooling is driven to rotate by rotating the turntable to realize the loading of the lower shell, and the lower shell is rotated to the loading position on the partition to realize the assembly of the partition in the lower shell. At the same time, in order to avoid missing partitions, a photoelectric detector is also provided to screen out the lower shell with missing partitions, thereby ensuring that the next process obtains the assembly of the partition and the lower shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is the front view of the utility model.

[0019] Figure 2 It is a top view of the utility model.

[0020] Figure 3 It is a left view of the utility model.

[0021] Figure 4 It is a three-dimensional diagram of the utility model. DETAILED DESCRIPTION

[0022] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings.

[0023] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. The described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0024] Figure 1-4 It includes a turntable 10, a positioning tool 11, a slot 11-1, a solenoid valve island 12, a bracket 13, a lower bracket 13-1, a support plate 13-2, a mounting frame 13-3, a hydraulic buffer 13-4, a weight reduction hole 14, a partition combination unloading robot 20, a lower shell picking robot 30, a lower shell direct vibration feeding track 40, a partition direct vibration feeding track 50, a partition picking robot 60, a partition assembly NG unloading robot 70, a stationary disk 80, a work station dividing table 90, etc.

[0025] like Figure 1-4 As shown, the utility model is a muffler lower shell assembly structure, including a turntable 10 driven by a workstation indexing table 90, a stationary disk 80 is coaxially arranged above the turntable 10, and when the turntable 10 rotates, the stationary disk 80 is in a stationary state.

[0026] Four positioning fixtures 11 are evenly distributed along the circumferential direction on the upper surface of the turntable 10, and a partition direct vibration feeding track 50 and a lower shell direct vibration feeding track 40 are set on the outer side of the turntable 10. The partition direct vibration feeding track 50 and the lower shell direct vibration feeding track 40 are arranged at a 90-degree interval to provide a partition and a lower shell to the turntable 10 respectively, so that the partition is installed in the lower shell when working.

[0027] A lower shell picking robot 30, a partition picking robot 60, a partition assembly NG unloading robot 70, and a partition combination unloading robot 20 are evenly distributed along the circumferential direction on the stationary disk 80. The lower shell picking robot 30 is used to pick up and place the lower shell that has been transported to the lower shell direct vibration feeding track 40 onto the corresponding positioning tooling 11, the partition picking robot 60 is used to pick up and place the partition that has been transported to the partition direct vibration feeding track 50 and then assemble it into the lower shell, the partition assembly NG unloading robot 70 is used to take out the lower shell that has not been installed with the partition, and the partition combination unloading robot 20 is used to transfer the transferred partition and lower shell assembly to the next station.

[0028] The lower shell picking robot 30, the partition picking robot 60, the partition assembly NG unloading robot 70, and the partition combination unloading robot 20 all include a translation cylinder, a lifting cylinder is installed at the piston rod end of the translation cylinder, a rotary cylinder is installed at the piston rod end of the lifting cylinder, and a gripper cylinder is installed at the rotating part of the rotary cylinder.

[0029] The lower shell picking robot 30, the partition picking robot 60, the partition assembly NG unloading robot 70, and the partition combination unloading robot 20 are respectively installed on the stationary disk 80 through a bracket 13, and the bracket 13 includes a lower bracket 13-1, and a support plate 13-2 is vertically fixed on the top plate of the lower bracket 13-1; the mounting seat of the translation cylinder is fixed on the top plate of the lower bracket 13-1, and the piston rod of the translation cylinder passes through the guide hole of the support plate 13-2 and is fixedly connected to the lifting cylinder.

[0030] The top of the support plate 13-2 is fixed with a mounting frame 13-3, on which a solenoid valve island is installed to control the actions of the lower shell picking robot 30, the partition picking robot 60, the partition assembly NG unloading robot 70, and the partition combination unloading robot 20.

[0031] The mounting frame 13-3 is a frame structure, and a mounting plate is provided on the surface of the frame structure to install the solenoid valve island. The solenoid valve island 90 is a mature product in the prior art, and the solenoid valve island is a control component composed of multiple solenoid valves.

[0032] A hydraulic buffer 13-4 is installed on the support plate 13-2 to achieve buffering for resetting the lifting cylinder.

[0033] A photoelectric sensor 13-5 is installed on the lower bracket 13-1 corresponding to the partition assembly NG blanking robot 70 to detect whether the lower shell is equipped with a partition.

[0034] A plurality of weight-reducing holes 14 are evenly distributed in a circumference on the turntable 10 , and the weight-reducing holes 14 are circular holes.

[0035] The top surface of the positioning tool 11 is provided with a receiving cavity for placing the lower shell; the side wall of the receiving cavity is provided with a notch 11 - 1 extending in the vertical direction.

[0036] like Figure 1-4 As shown, the working process of the utility model is as follows: the lower shell direct vibration feeding track 40 transports the lower shell to the turntable 10, the translation cylinder of the lower shell picking robot 30 extends to the top of the lower shell, and the rotary cylinder drives the clamping cylinder to rotate to the clamping position to clamp the lower shell; when the lower shell is clamped, the lifting cylinder moves upward, and the rotary cylinder drives the clamping cylinder to rotate, so that the lower shell can be reliably placed in the positioning tooling 11. It can be understood that when placing the lower shell, the clamping cylinder can reliably descend along the slot 11-1 to place the lower shell in place.

[0037] When the lower shell is in place, the turntable 10 rotates to the next station under the action of the station indexing table 90, so that the partition taking robot 60 can place the partition transported by the partition direct vibration feeding track 50 in the lower shell. After installation, the turntable 10 rotates to the next station, and the photoelectric sensor detects whether the partition has been installed in the lower shell. If it is detected that the partition is not installed, the partition assembly NG unloading robot 70 will take out the corresponding lower shell and put it into the NG box; the lower shell with the partition installed is transferred from the turntable 10 to the next station, where the partition assembly unloading robot 20 will send the assembled lower shell and partition assembly to the next process.

[0038] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to examples, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A muffler lower shell assembly structure, characterized in that: It comprises a rotating disk (10) driven by a workstation indexing table (90), a stationary disk (80) being coaxially arranged above the rotating disk (10), and when the rotating disk (10) rotates, the stationary disk (80) is in a stationary state; Four positioning fixtures (11) are evenly arranged on the upper surface of the turntable (10) in a circumferential direction, and a partition plate direct vibration feeding track (50) and a lower shell direct vibration feeding track (40) are arranged on the outer side of the turntable (10). The partition plate direct vibration feeding track (50) and the lower shell direct vibration feeding track (40) are arranged at a 90-degree interval to respectively provide a partition plate and a lower shell to the turntable (10), so that the partition plate is installed in the lower shell when working; The stationary plate (80) is evenly distributed along the circumferential direction with a lower shell picking robot (30), a partition picking robot (60), a partition assembly NG unloading robot (70), and a partition combination unloading robot (20). The lower shell picking robot (30) is used to pick up and place the lower shell that has been delivered to the corresponding positioning tool (11) on the lower shell direct vibration feeding track (40). The partition picking robot (60) is used to pick up and place the partition that has been delivered to the corresponding positioning tool (11) on the partition direct vibration feeding track (50) and then assemble it into the lower shell. The partition assembly NG unloading robot (70) is used to take out the lower shell that has not been installed with the partition. The partition combination unloading robot (20) is used to transfer the transferred partition and lower shell assembly to the next station.

2. The muffler lower shell assembly structure according to claim 1, characterized in that: The lower shell picking robot (30), the partition picking robot (60), the partition assembly NG unloading robot (70), and the partition combination unloading robot (20) all include a translation cylinder, a lifting cylinder is installed at the piston rod end of the translation cylinder, a rotary cylinder is installed at the piston rod end of the lifting cylinder, and a gripper cylinder is installed at the rotary part of the rotary cylinder.

3. The muffler lower shell assembly structure according to claim 2, characterized in that: The lower shell picking robot (30), the partition picking robot (60), the partition assembly NG unloading robot (70), and the partition combination unloading robot (20) are respectively installed on the stationary plate (80) through a bracket (13), and the bracket (13) includes a lower bracket (13-1), and a support plate (13-2) is vertically fixed on the top plate of the lower bracket (13-1); the mounting seat of the translation cylinder is fixed on the top plate of the lower bracket (13-1), and the piston rod of the translation cylinder passes through the guide hole of the support plate (13-2) and is fixedly connected to the lifting cylinder.

4. The muffler lower shell assembly structure according to claim 3, characterized in that: A mounting frame (13-3) is fixed on the top of the support plate (13-2), and a solenoid valve island is installed on the mounting frame (13-3) to control the actions of the lower shell material taking robot (30), the partition material taking robot (60), the partition assembly NG material unloading robot (70), and the partition assembly material unloading robot (20).

5. The muffler lower shell assembly structure according to claim 4, characterized in that: The mounting frame (13-3) is a frame structure, and a mounting plate is arranged on the surface of the frame structure to mount the solenoid valve island.

6. The muffler lower shell assembly structure according to claim 3, characterized in that: A hydraulic buffer (13-4) is installed on the support plate (13-2) to achieve buffering for resetting the lifting cylinder.

7. The muffler lower shell assembly structure according to claim 3, characterized in that: A photoelectric induction sensor (13-5) is installed on the lower bracket (13-1) corresponding to the partition assembly NG blanking robot (70) to detect whether the lower shell is equipped with a partition.

8. The muffler lower shell assembly structure according to claim 1, characterized in that: The rotating disk (10) is provided with a plurality of weight-reducing holes (14) evenly distributed in a circumferential shape, and the weight-reducing holes (14) are constructed as circular holes.

9. The muffler lower shell assembly structure according to claim 1, characterized in that: The top surface of the positioning tool (11) is provided with a receiving cavity for accommodating the lower shell; the side wall of the receiving cavity is provided with a notch (11-1) extending in the vertical direction.

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