Shot blasting device for brake caliper machining
By designing a shot blasting device including a shot blasting box, a feeding pipe, a discharge assembly, a transmission assembly, a separation assembly and a vacuum cleaner assembly, the problems of poor dust protection and cumbersome operation in the prior art are solved, and a more efficient and safer brake caliper processing process is achieved.
Patent Information
- Application Number
- CN202420439345.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The existing shot blasting device has poor dust protection effect, which leads to dust splashing, endangers the health of the operator and reduces work efficiency. It also requires manual separation after the shot blasting is completed, which is cumbersome to operate, affecting processing efficiency.
A shot blasting device for brake caliper processing is designed, including a shot blasting box, feeding pipe, discharge assembly, transmission assembly, separation assembly and vacuuming assembly. The brake calipers are polished through the transmission assembly, and the separation assembly automatically separates the shot blasting and brake calipers, and absorbs dust and dust through the vacuuming assembly to avoid contamination.
The device significantly improves dust protection effect, reduces dust splash, improves operating safety and work efficiency, and the automatic separation function simplifies the operation process and improves processing efficiency.
Smart Images

Figure CN222609201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake caliper processing, in particular to a shot blasting device for brake caliper processing. Background Art
[0002] The brake caliper forces a moving car to slow down or even stop according to the driver's requirements, enables a stopped car to park stably under various road conditions, and keeps the speed of a car traveling downhill stable.
[0003] Shot blasting is a cold treatment process, which is divided into shot blasting cleaning and shot blasting strengthening. Shot blasting cleaning, as the name implies, is to remove impurities such as surface oxide scale to improve the appearance quality. At present, the shot blasting devices on the market have the disadvantage of poor dust prevention effect. The general shot blasting device causes dust to splash everywhere during shot blasting. It is harmful for operators to maintain such a working environment for a long time, which greatly reduces the work efficiency. At the same time, after the shot blasting of the caliper is completed, the brake caliper and the shot blasting need to be separated manually. The operation is cumbersome and affects the processing efficiency. Therefore, a shot blasting device for brake caliper processing is proposed to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a shot blasting device for brake caliper processing, which has the advantages of good dust prevention effect and high processing efficiency, and solves the problems mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shot blasting device for brake caliper processing, comprising a shot blasting box, a feeding pipe is fixedly connected to the top of the shot blasting box, a discharging assembly is arranged on the right side of the shot blasting box, a transmission assembly for transmitting the brake caliper and the shot blasting is arranged inside and on the left side of the shot blasting box, a separation assembly for separating the brake caliper and the shot blasting is arranged on the right side of the shot blasting box, and a dust suction assembly for absorbing dust is arranged on the top of the shot blasting box;
[0006] The separation assembly includes a separation box arranged on the right side of the shot blasting box, a screen frame is arranged inside the separation box, a motor is fixedly connected to the left side of the separation box, a cam is fixedly connected to the right side of the motor, a stabilizing seat is arranged on the top of the cam, a first fixing plate is fixedly connected to the inside of the separation box, a second fixing plate is fixedly connected to the outer surface of the screen frame, a limiting rod is fixedly connected to the bottom of the first fixing plate, a spring is sleeved on the outer surface of the limiting rod, a limiting plate is fixedly connected to the bottom of the limiting rod, a collecting box is arranged inside the separation box, and a movable door is arranged on the right side of the separation box;
[0007] The dust suction assembly includes a recovery box fixedly connected to the top of the shot blasting box, a dust suction pump fixedly connected to the right side of the recovery box, a dust suction pipe fixedly connected to the right side of the dust suction pump, a connecting shell fixedly connected to the bottom of the dust suction pipe, and a dust suction head fixedly connected to the bottom of the connecting shell.
[0008] Furthermore, a connecting block is fixedly connected to the right side of the shot blasting box, and the dust suction pipe is fixedly connected to the inside of the connecting block.
[0009] Furthermore, the dust suction pipe is in a 7-shape, and the dust suction head is located at the top of the discharge assembly.
[0010] Furthermore, the stabilizing seat is fixedly connected to the bottom of the screen frame, and the screen frame is movably connected to the first fixing plate.
[0011] Furthermore, the second fixing plate is movably connected to the separation box, and the limiting rod is movably connected to the inside of the second fixing plate and passes through the second fixing plate.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] 1. The shot blasting device for processing brake calipers adds the brake caliper and the shot blasting into the shot blasting box through the feeding pipe, starts the transmission component to polish the brake caliper, and discharges the material through the discharging component after polishing. The motor is started to drive the cam to rotate, and the rotation of the cam drives the stable seat and the screen frame to move upward. The upward moving screen frame cooperates with the spring, the limit rod and the limit plate to realize the up and down movement of the screen frame. The up and down moving screen frame can separate the shot blasting from the brake caliper, and the shot blasting is sieved through the screen frame and collected in the collection box.
[0014] 2. The shot blasting device for processing the brake caliper can start the dust suction pump when polishing the brake caliper, and the dust suction head can absorb the dust at the discharge component and absorb it into the recycling box, so as to avoid dust pollution to the environment as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of another viewing angle of the present utility model;
[0017] Figure 3 This is a schematic diagram of the separation component of the utility model;
[0018] Figure 4 This is a schematic diagram of a partial separation component of the utility model;
[0019] Figure 5 It is a schematic diagram of the dust collection component of the utility model.
[0020] In the figure: 1 shot blasting box, 2 feeding pipe, 3 discharging assembly, 4 transmission assembly, 5 separation assembly, 501 separation box, 502 motor, 503 cam, 504 stable seat, 505 screen frame, 506 first fixed plate, 507 spring, 508 limit rod, 509 limit plate, 510 second fixed plate, 511 collection box, 512 movable door, 6 dust suction assembly, 601 recovery box, 602 dust suction pump, 603 dust suction pipe, 604 connecting shell, 605 dust suction head, 606 connecting block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-5 In this embodiment, a shot blasting device for brake caliper processing includes a shot blasting box 1, a feeding pipe 2 is fixedly connected to the top of the shot blasting box 1, a discharging assembly 3 is arranged on the right side of the shot blasting box 1, a transmission assembly 4 for transmitting the brake caliper and the shot blasting is arranged inside and on the left side of the shot blasting box 1, a separation assembly 5 for separating the brake caliper from the shot blasting is arranged on the right side of the shot blasting box 1, and a dust suction assembly 6 for absorbing dust is arranged on the top of the shot blasting box 1.
[0023] The separation assembly 5 includes a separation box 501 disposed on the right side of the shot blasting box 1, a screen frame 505 is disposed inside the separation box 501, a motor 502 is fixedly connected to the left side of the separation box 501, a cam 503 is fixedly connected to the right side of the motor 502, a stabilizing seat 504 is disposed on the top of the cam 503, the stabilizing seat 504 is fixedly connected to the bottom of the screen frame 505, a first fixed plate 506 is fixedly connected to the inside of the separation box 501, and the screen frame 505 is movably connected to the first fixed plate 506. A second fixed plate 510 is fixedly connected to the outer surface of the screen frame 505, and the second fixed plate 510 is movably connected to the separation box 501, and a limiting rod 508 is fixedly connected to the bottom of the first fixed plate 506, and the limiting rod 508 is movably connected to the inside of the second fixed plate 510 and passes through the second fixed plate 510. A spring 507 is sleeved on the outer surface of the limiting rod 508 , and a limiting plate 509 is fixedly connected to the bottom of the limiting rod 508 . A collecting box 511 is arranged inside the separation box 501 , and a movable door 512 is arranged on the right side of the separation box 501 .
[0024] Secondly, the dust collection component 6 includes a recovery box 601 fixedly connected to the top of the shot blasting box 1, a dust suction pump 602 is fixedly connected to the right side of the recovery box 601, a dust suction pipe 603 is fixedly connected to the right side of the dust suction pump 602, a connection shell 604 is fixedly connected to the bottom of the dust suction pipe 603, and a dust suction head 605 is fixedly connected to the bottom of the connection shell 604. A connection block 606 is fixedly connected to the right side of the shot blasting box 1, and the dust suction pipe 603 is fixedly connected to the inside of the connection block 606, so that the dust suction pipe 603 can be more stable during operation. The dust suction pipe 603 is in a 7-shaped shape, and the dust suction head 605 is located at the top of the discharging component 3, which is convenient for absorbing dust or small debris generated during shot blasting.
[0025] The working principle of the above embodiment is:
[0026] (1) The shot blasting device for processing brake calipers is configured to add the brake caliper and the shot blasting into the shot blasting box 1 through the feeding pipe 2, and the transmission component 4 is started to polish the brake caliper. After polishing, the shot blasting is discharged through the discharging component 3, and the motor 502 is started to drive the cam 503 to rotate. The rotation of the cam 503 drives the stabilizing seat 504 and the screen frame 505 to move upward. The upwardly moving screen frame 505 cooperates with the spring 507, the limit rod 508 and the limit plate 509 to realize the up and down movement of the screen frame 505. The up and down moving screen frame 505 can separate the shot blasting from the brake caliper, and the shot blasting is screened by the screen frame 505 and sieved into the collection box 511 for collection.
[0027] (2) When the brake caliper is being polished, the shot blasting device can start the dust suction pump 602, and the dust suction head 605 can absorb the dust at the discharge component 3 and absorb it into the recovery box 601, thereby avoiding dust pollution to the environment as much as possible.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shot blasting device for brake caliper machining, comprising a shot blasting box (1), a feeding pipe (2) being fixedly connected to the top of the shot blasting box (1), and a discharge assembly (3) being arranged on the right side of the shot blasting box (1), characterized in that: The shot blasting box (1) is provided with a transmission assembly (4) for transmitting the brake caliper and the shot blasting inside and on the left side thereof, a separation assembly (5) for separating the brake caliper and the shot blasting is provided on the right side thereof, and a dust collecting assembly (6) for absorbing dust is provided on the top of the shot blasting box (1); The separation assembly (5) comprises a separation box (501) arranged on the right side of the shot blasting box (1), a screen frame (505) being arranged inside the separation box (501), a motor (502) being fixedly connected to the left side of the separation box (501), a cam (503) being fixedly connected to the right side of the motor (502), a stabilizing seat (504) being arranged on the top of the cam (503), a first fixed plate (506) being fixedly connected to the inside of the separation box (501), a second fixed plate (510) being fixedly connected to the outer surface of the screen frame (505), a limiting rod (508) being fixedly connected to the bottom of the first fixed plate (506), a spring (507) being sleeved on the outer surface of the limiting rod (508), a limiting plate (509) being fixedly connected to the bottom of the limiting rod (508), a collecting box (511) being arranged inside the separation box (501), and a movable door (512) being arranged on the right side of the separation box (501); The dust suction component (6) comprises a recovery box (601) fixedly connected to the top of the shot blasting box (1); a dust suction pump (602) is fixedly connected to the right side of the recovery box (601); a dust suction pipe (603) is fixedly connected to the right side of the dust suction pump (602); a connecting shell (604) is fixedly connected to the bottom of the dust suction pipe (603); and a dust suction head (605) is fixedly connected to the bottom of the connecting shell (604).
2. A shot blasting device for brake caliper machining according to claim 1, characterized in that: A connecting block (606) is fixedly connected to the right side of the shot blasting box (1), and the dust suction pipe (603) is fixedly connected to the inside of the connecting block (606).
3. A shot blasting device for brake caliper machining according to claim 1, characterized in that: The dust suction pipe (603) is in the shape of a figure 7, and the dust suction head (605) is located at the top of the discharge assembly (3).
4. A shot blasting device for brake caliper machining according to claim 1, characterized in that: The stabilizing seat (504) is fixedly connected to the bottom of the screen frame (505), and the screen frame (505) is movably connected to the first fixing plate (506).
5. The shot blasting device for brake caliper machining according to claim 1, characterized in that: The second fixing plate (510) is movably connected to the separation box (501), and the limiting rod (508) is movably connected to the inside of the second fixing plate (510) and passes through the second fixing plate (510).