Epoxy resin pipe cutting machine

By designing an epoxy resin tube cutting machine with a combined structure of cylinders, mounting beams, mounting seats and cutting machines, the problems of low automation and low processing efficiency in the prior art are solved, and efficient and accurate cutting operations are achieved.

CN222609747UActive Publication Date: 2025-03-14SUZHOU WANRUN INSULATION MATERIAL CO LTD
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Patent Information

Application Number
CN202420962705.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-14
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing epoxy resin tube cutting machines have low automation, low processing efficiency, and it is difficult to quickly and accurately cut pipe fittings of different lengths, which affects the processing accuracy.

Method used

An epoxy resin tube cutting machine is designed, which adopts a combined structure of cylinder, mounting beam, mounting seat and cutting machine. The cylinder drives the installation beam up and down to move up and down, and drives multiple cutting machines to cut at the same time, improving the degree of automation and efficiency. At the same time, by setting up a partition block and an electric telescopic rod, the position of the cutting machine is accurately adjusted, making it easier to cut pipe fittings of different lengths.

Benefits of technology

It significantly improves the automation degree and working efficiency of the epoxy resin tube cutting machine, simplifies operation, improves cutting accuracy, and can quickly and accurately cut pipe fittings of different lengths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an epoxy resin pipe cutting machine which comprises a machining platform, a cutting mechanism and a conveying mechanism, an installation frame is fixed to the top of the machining platform, a baffle is fixed to one end of the installation frame, the cutting mechanism comprises an installation cross beam, a sliding groove is formed in the installation cross beam, an installation base is connected in the sliding groove in a sliding mode, and the conveying mechanism is fixed to the installation base. A cutting machine is fixed to the bottom of the mounting base, a plurality of partition blocks are slidably connected into the sliding groove, a first electric telescopic rod is fixed to one end of the mounting cross beam, the conveying mechanism comprises a second electric telescopic rod and a conveyor, and the conveyor is arranged under the door plate. The epoxy resin pipe cutting machine is advanced in design, compact in structure and convenient to use, multiple cutting machines conduct cutting operation at the same time, the automation degree and the working efficiency are greatly improved, the positions of the cutting machines can be conveniently, accurately and rapidly adjusted, operation is easy, pipe fittings of different lengths can be conveniently cut, and meanwhile machining precision can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of epoxy pipe processing, and in particular relates to an epoxy resin pipe cutting machine. Background Art

[0002] Epoxy resin tube is made of alkali-free glass fiber cloth impregnated with epoxy resin, baked, hot-pressed in a molding mold, and processed. It has excellent corrosion resistance and good electrical insulation, and will not produce electrical corrosion. It has low water absorption, high mechanical strength, and low friction coefficient, which can achieve the purpose of long-term use, and can effectively prevent damage to plant roots and soil environmental stress. The performance of epoxy resin tube is far superior to traditional asbestos cable ducts and ordinary PVC pipes, and is an ideal substitute for traditional power cable sheath pipes. Epoxy resin tubes need to be cut to specified lengths by a cutting machine during the production process.

[0003] The existing cutting machines are mainly controlled manually to achieve fixed-length cutting. After the pipe is transferred to a certain length, the operator presses the circular saw to cut the pipe into the specified length. The above fixed-length cutting method has the disadvantages of low automation and low processing efficiency. In addition, when it is necessary to cut pipes of different lengths, it is necessary to readjust the position of the stop block and re-measure the distance between the circular saw and the stop block, which is not only cumbersome to operate, but also more likely to affect the processing accuracy. Therefore, it is urgent to design an epoxy resin pipe cutting machine to solve the above problems. Utility Model Content

[0004] The utility model aims to provide an epoxy resin tube cutting machine to solve the problems existing in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an epoxy resin tube cutting machine, comprising:

[0006] A processing platform, a mounting frame is fixed on the top of the processing platform, a baffle is fixed on one end of the mounting frame, a door panel is hinged on the top of the processing platform, a laser rangefinder is fixed on one side of the mounting frame, and a cylinder is fixed on the top of the mounting frame;

[0007] The cutting mechanism comprises a mounting crossbeam fixedly connected to the telescopic end of the cylinder, a slide groove is arranged in the mounting crossbeam, a mounting seat is slidably connected in the slide groove, a cutting machine is fixed at the bottom of the mounting seat, a plurality of partition blocks are slidably connected in the slide groove, and an electric telescopic rod is fixed at one end of the mounting crossbeam;

[0008] The conveying mechanism includes an electric telescopic rod 2 arranged inside the processing platform and a conveyor arranged through the processing platform. The telescopic end of the electric telescopic rod 2 is movably connected to one end of the door panel, and the conveyor is arranged directly below the door panel.

[0009] Furthermore, one side of the baffle is flush with one end of the slide slot, and the saw blade of the cutting machine is flush with one end of the partition block.

[0010] Furthermore, there are two mounting seats in total, and the bottoms of the two mounting seats are located at the same horizontal height.

[0011] Furthermore, a plug is provided at one end of the partition block and a slot matching the plug is provided at the other end, and two adjacent partition blocks are fixed by plugging the plug and the slot.

[0012] Furthermore, the telescopic end of the electric telescopic rod 1 passes through the mounting beam and extends into the slide groove, and a rubber pad is fixed to the telescopic end of the electric telescopic rod 1.

[0013] Furthermore, the laser rangefinder is arranged in a horizontal direction, and the horizontal height of the laser rangefinder is lower than the highest value of the horizontal height of the bottom of the mounting base.

[0014] Furthermore, an electric control box is provided on one side of the processing platform, and the electric control box is electrically connected to the laser rangefinder, the cylinder, the cutting machine, the electric telescopic rod 1, the electric telescopic rod 2 and the conveyor respectively.

[0015] The technical effects and advantages of the utility model: the epoxy resin tube cutting machine is advanced in design, compact in structure and easy to use. By setting a cylinder, a mounting beam, a mounting seat and a cutting machine, the cylinder drives the mounting beam to move up and down, thereby driving multiple cutting machines to perform cutting operations at the same time, which greatly improves the degree of automation and work efficiency. By setting a partition block and an electric telescopic rod, by changing the number of partition blocks on one side of the mounting seat and fixing them tightly with an electric telescopic rod, it is convenient to accurately and quickly adjust the position of the cutting machine. The operation is simple, and it is convenient to cut pipes of different lengths, and it is also beneficial to improve the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A vertical cross-sectional view of the main viewing direction of the utility model;

[0017] Figure 2 It is a vertical cross-sectional view of the utility model in the right viewing direction;

[0018] Figure 3 It is a structural schematic diagram of the partition block of the utility model.

[0019] In the figure: 100, processing platform; 101, mounting frame; 102, baffle; 103, door panel; 104, laser rangefinder; 105, cylinder; 106, electric control box; 200, cutting mechanism; 201, mounting beam; 202, slide; 203, mounting seat; 204, cutting machine; 205, partition block; 2051, plug; 2052, slot; 206, electric telescopic rod 1; 2061, rubber pad; 300, conveying mechanism; 301, electric telescopic rod 2; 302, conveyor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] The utility model provides Figure 1-3 An epoxy resin tube cutting machine as shown in the figure comprises:

[0024] A processing platform 100, a mounting frame 101 is fixed on the top of the processing platform 100, a baffle 102 is fixed on one end of the mounting frame 101, a door panel 103 is hinged on the top of the processing platform 100, a laser rangefinder 104 is fixed on one side of the mounting frame 101, and a cylinder 105 is fixed on the top of the mounting frame 101;

[0025] The cutting mechanism 200 includes a mounting crossbeam 201 fixedly connected to the telescopic end of the cylinder 105, a slide groove 202 is provided in the mounting crossbeam 201, a mounting seat 203 is slidably connected in the slide groove 202, a cutting machine 204 is fixed at the bottom of the mounting seat 203, a plurality of partition blocks 205 are slidably connected in the slide groove 202, and an electric telescopic rod 206 is fixed at one end of the mounting crossbeam 201;

[0026] The conveying mechanism 300 includes an electric telescopic rod 301 arranged inside the processing platform 100 and a conveyor 302 arranged through the processing platform 100. The telescopic end of the electric telescopic rod 301 is movably connected to one end of the door panel 103, and the conveyor 302 is arranged directly below the door panel 103.

[0027] In addition, one side of the baffle 102 is flush with one end of the slide 202, and the saw blade of the cutter 204 is flush with one end of the dividing block 205, ensuring that when one end of the pipe is pressed against the baffle 102, the length of the pipe cut by the cutter 204 closest to the baffle 102 is the same as the sum of the lengths of all the dividing blocks 205 on one side of the above-mentioned cutting machine 204. The dividing blocks 205 are designed to be a standard length of 1 cm, 2 cm or 5 cm. By selecting dividing blocks 205 of different lengths and quantities, the cutting length of the pipe can be adjusted.

[0028] Specifically, there are two mounting seats 203, and the bottoms of the two mounting seats 203 are located at the same level. Therefore, the two cutting machines 204 are located at the same level, which facilitates the two cutting machines 204 to cut the pipe fittings at the same time, greatly improving the cutting efficiency.

[0029] It is worth mentioning that a plug 2051 is provided at one end of the dividing block 205 and a slot 2052 matching the plug 2051 is provided at the other end. The two adjacent dividing blocks 205 are plugged and fixed by the plug 2051 and the slot 2052, so that the connection between the two adjacent dividing blocks 205 is tighter, which can effectively prevent the two adjacent dividing blocks 205 from shifting during the cutting operation, which is beneficial to improving the structural stability and cutting accuracy.

[0030] Specifically, the telescopic end of the electric telescopic rod 206 passes through the mounting beam 201 and extends into the slide groove 202. The mounting seat 203 and the partition block 205 can be pressed against one end of the slide groove 202 through the electric telescopic rod 206. A rubber pad 2061 is fixed to the telescopic end of the electric telescopic rod 206, which can reduce friction and impact force and prevent the telescopic end of the electric telescopic rod 206 from damaging the mounting seat 203.

[0031] It should be noted that the laser rangefinder 104 is arranged in the horizontal direction, and the horizontal height of the laser rangefinder 104 is lower than the highest value of the horizontal height of the bottom of the mounting seat 203. When the cylinder 105 drives the mounting beam 201 to move downward, the laser rangefinder 104 is blocked by the mounting seat 203, and the measured distance reaches the minimum value. At this time, the electric telescopic rod 201 is extended until the door panel 103 is closed, so that the pipe fittings are placed on the processing platform 100 for cutting. When the cutting is completed, the cylinder 105 drives the mounting beam 201 to move upward. When the mounting beam 201 moves to the highest position, the laser rangefinder 104 will not be blocked by the mounting seat 203, and the measured distance reaches the maximum value. At this time, the electric telescopic rod 201 is shortened until it drives the door panel 103 to open, and the cut pipe fittings fall down onto the conveyor 302.

[0032] Specifically, an electric control box 106 is provided on one side of the processing platform 100, and the electric control box 106 is electrically connected to the laser rangefinder 104, the cylinder 105, the cutting machine 204, the electric telescopic rod 1 206, the electric telescopic rod 2 301 and the conveyor 302, respectively, so as to facilitate the coordinated operation of various electrical appliances through the electric control box 106.

[0033] Working principle: When the epoxy resin tube cutting machine is used, first adjust the length and number of the partition blocks 205 on one side of the mounting seat 203 according to the length of the tube to be cut, then start the electric telescopic rod 1 206, press the mounting seat 203 and the partition block 205 against one end of the slide 202, then place the tube to be cut on the processing platform 100 and press one end of it against the baffle 102, then start the cylinder 105, and drive the mounting beam 201 to move downward through the cylinder 105 until the cutting machine 204 contacts the tube and completes the cutting, then the cylinder 105 drives the mounting beam 201 to move upward, the electric telescopic rod 2 301 drives one end of the door panel 103 to move downward, the cut tube falls downward on the conveyor 302 and is transported to the next station, and finally the electric telescopic rod 2 301 drives one end of the door panel 103 to move upward until it returns to its original position. The epoxy resin tube cutting machine has an advanced design, a compact structure and is easy to use. By setting a cylinder 105, a mounting beam 201, a mounting seat 203 and a cutting machine 204, the cylinder 105 drives the mounting beam 201 to move up and down, thereby driving multiple cutting machines 204 to perform cutting operations at the same time, which greatly improves the degree of automation and work efficiency. By setting a partition block 205 and an electric telescopic rod 206, by changing the number of partition blocks 205 on one side of the mounting seat 203 and fixing them tightly with the electric telescopic rod 206, it is convenient to accurately and quickly adjust the position of the cutting machine 204, the operation is simple, it is convenient to cut pipes of different lengths, and it is also beneficial to improve the processing accuracy.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An epoxy resin tube cutting machine, characterized in that: include: A processing platform (100), wherein a mounting frame (101) is fixed on the top of the processing platform (100), a baffle (102) is fixed on one end of the mounting frame (101), a door panel (103) is hinged on the top of the processing platform (100), a laser rangefinder (104) is fixed on one side of the mounting frame (101), and a cylinder (105) is fixed on the top of the mounting frame (101); A cutting mechanism (200), the cutting mechanism (200) comprising a mounting crossbeam (201) fixedly connected to the telescopic end of the cylinder (105), a slide groove (202) being provided in the mounting crossbeam (201), a mounting seat (203) being slidably connected in the slide groove (202), a cutting machine (204) being fixed at the bottom of the mounting seat (203), a plurality of partition blocks (205) being slidably connected in the slide groove (202), and an electric telescopic rod (206) being fixed at one end of the mounting crossbeam (201); A conveying mechanism (300), the conveying mechanism (300) comprising an electric telescopic rod (301) arranged inside the processing platform (100) and a conveyor (302) arranged to penetrate the processing platform (100), the telescopic end of the electric telescopic rod (301) being movably connected to one end of the door panel (103), and the conveyor (302) being arranged directly below the door panel (103).

2. The epoxy resin tube cutting machine according to claim 1, characterized in that: One side of the baffle (102) is flush with one end of the slide groove (202), and the saw blade of the cutting machine (204) is flush with one end of the partition block (205).

3. The epoxy resin tube cutting machine according to claim 1, characterized in that: There are two mounting seats (203) in total, and the bottoms of the two mounting seats (203) are located at the same horizontal height.

4. The epoxy resin tube cutting machine according to claim 1, characterized in that: One end of the partition block (205) is provided with a plug (2051) and the other end is provided with a slot (2052) matching the plug (2051), and two adjacent partition blocks (205) are plugged and fixed via the plug (2051) and the slot (2052).

5. The epoxy resin tube cutting machine according to claim 1, characterized in that: The telescopic end of the electric telescopic rod 1 (206) passes through the mounting crossbeam (201) and extends into the slide groove (202), and a rubber pad (2061) is fixed to the telescopic end of the electric telescopic rod 1 (206).

6. The epoxy resin tube cutting machine according to claim 1, characterized in that: The laser rangefinder (104) is arranged in a horizontal direction, and the horizontal height of the laser rangefinder (104) is lower than the highest value of the horizontal height of the bottom of the mounting seat (203).

7. The epoxy resin tube cutting machine according to claim 1, characterized in that: An electric control box (106) is provided on one side of the processing platform (100), and the electric control box (106) is electrically connected to the laser rangefinder (104), the cylinder (105), the cutting machine (204), the electric telescopic rod 1 (206), the electric telescopic rod 2 (301) and the conveyor (302).