Automatic discharging manipulator for swimming cap production
By designing an automatic cutting robot for swimming cap production, the automatic cutting of swimming caps is achieved using high-pressure airflow and robotic arms, the problems of low manual cutting efficiency, large safety hazards and high waste rate in the prior art are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421017396.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
In the production of existing swimming caps, the formed swimming caps require manual unloading, which is inefficient and prone to scalding and damage, and has a high waste rate.
An automatic feeding robot is designed, including mounting plates, track plates, linear motors, robotic arms and jaws. It quickly cools down through high-pressure airflow and blows up the molded swimming cap. The robotic arms and jaws cooperate to achieve automatic feeding.
Automatic unloading of swimming caps is achieved, production efficiency is improved, scald and damage risks are reduced, and scrap rate is reduced.
Smart Images

Figure CN222610220U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of swimming cap production, and in particular relates to an automatic unloading manipulator for swimming cap production. Background Art
[0002] A swimming cap is a hat worn when swimming to wrap the swimmer's hair to prevent the hair from being blocked or falling into the swimming pool. Since the swimming cap needs to be highly waterproof and elastic, the existing swimming caps are mostly made of silicone material. During production, two pieces of silicone are placed on the upper and lower mold plates, and then the swimming cap is integrally formed on the surface of the mold plate by hot melt extrusion, and then removed for further processing.
[0003] The existing production of swimming caps is mostly done by manual unloading after molding, which not only has low unloading efficiency, but also has a high surface temperature of the newly molded swimming caps, which can easily cause burns to operators. At the same time, the strength of the newly molded swimming caps is limited, and the swimming caps are often damaged due to improper unloading operations, resulting in a high scrap rate. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide an automatic unloading robot for the production of swimming caps, which can realize the unloading of swimming caps by a mechanical arm without manual operation.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A kind of automatic unloading robot for producing swimming caps, comprising a mounting plate, which is vertically fixed on one side of a mold, a track plate is arranged on one side surface of the mounting plate, the cross section of the track plate is T-shaped, a linear motor is slidably mounted on the surface of the track plate, a mounting seat is fixed on the front surface of the linear motor, an extension plate is symmetrically arranged on the upper front side of the mounting seat, a mechanical arm is arranged between the two extension plates, a clamping claw is arranged on the end of the mechanical arm, a slide groove is transversely opened on the lower front side of the mounting seat, a slider is symmetrically slidably mounted inside the slide groove, the slider protrudes beyond the front surface of the mounting seat, a crossbeam is arranged on the front side of the slider, an adjustment rod is installed on the front end of the crossbeam, an air outlet is arranged on the end of the adjustment rod facing away from the crossbeam, and two air outlets are respectively placed on both sides of the mold.
[0007] Furthermore, a fixing bolt is arranged on one side of the two sliding blocks close to each other, and a spring is sleeved on the surface of the two fixing bolts, and the spring is placed inside the sliding groove.
[0008] Furthermore, the surface of the adjustment rod is evenly provided with limit holes, and the limit bolt is inserted and pulled out of the side of the beam away from the sliding block, and the limit bolt is adapted to the inner size of the limit hole.
[0009] Furthermore, a lower protrusion is provided below the side where the sliding blocks are close to each other, and a connecting rope is connected between the two lower protrusions.
[0010] Furthermore, an adjustment block is fixed below the surface of the track plate by bolts, and a fixed push rod is provided on the upper surface of the adjustment block, and the fixed push rod corresponds to the position of the connecting rope.
[0011] Furthermore, the upper and lower surfaces of one end of the sliding block close to the cross beam are both provided with reinforcing plates, and the reinforcing plates are placed outside the sliding groove.
[0012] Compared with the prior art, the beneficial effect of the utility model is that after the mold is formed, the equipment is moved downward so that the two air outlets are placed under the mold plate, and the air outlets are made close to the mold plate through the internal mechanism. At this time, high-pressure airflow is transmitted upward, which can quickly cool the newly formed swimming cap on the one hand, and on the other hand, the swimming cap attached to the mold plate can be blown up from the bottom to the top, and then the blown-up swimming cap can be removed through the cooperation of the upper mechanical arm and the clamp, thereby realizing automatic unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the installation three-dimensional structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the air outlet installation of the utility model;
[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the slideway of the utility model;
[0016] Figure 4 This is a schematic diagram of the structure of the adjustment block of the utility model.
[0017] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0018] 1. Mounting plate; 2. Track plate; 3. Linear motor; 4. Mounting seat; 5. Extension plate; 6. Robot arm; 7. Gripper; 8. Slide groove; 9. Slider; 10. Fixing bolt; 11. Spring; 12. Reinforcement plate; 13. Crossbeam; 14. Adjustment rod; 15. Limiting hole; 16. Limiting bolt; 17. Wind outlet; 18. Lower protrusion; 19. Connecting rope; 20. Adjustment block; 21. Fixed push rod. DETAILED DESCRIPTION
[0019] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.
[0020] like Figure 1-Figure 4As shown, an automatic unloading robot for producing swimming caps comprises a mounting plate 1, which is vertically fixed on one side of a mold, a track plate 2 is arranged on one side surface of the mounting plate 1, the cross section of the track plate 2 is T-shaped, a linear motor 3 is slidably mounted on the surface of the track plate 2, the linear motor 3 can move up and down along the surface of the track plate 2, a mounting seat 4 is fixed on the front surface of the linear motor 3, an extension plate 5 is symmetrically arranged on the upper front side of the mounting seat 4, a mechanical arm 6 is arranged between the two extension plates 5, a clamping claw 7 is arranged at the end of the mechanical arm 6, the mechanical arm 6 can move at multiple angles for unloading, the clamping claw 7 clamps and lifts the newly formed swimming cap, and cooperates with the high-pressure airflow below to realize unloading. A slide groove 8 is horizontally opened at the lower front side of the mounting seat 4, and a slider 9 is symmetrically slidably installed inside the slide groove 8. The slider 9 exceeds the front surface of the mounting seat 4, and a crossbeam 13 is arranged on the front side of the slider 9. An adjusting rod 14 is installed at the front end of the crossbeam 13, and an air outlet 17 is arranged at the end of the adjusting rod 14 away from the crossbeam 13. The two air outlets 17 are respectively placed on both sides of the mold. After moving down to the specified position, the two air outlets 17 are close to each other and pressed against the two sides below the mold plate to realize blowing from bottom to top, and then the swimming cap with the open bottom is separated from the mold to facilitate material removal from above. At the same time, the linear motor 3 and the mechanical arm 6 can realize gradual upward movement when taking materials to maintain the upward blowing force of the air outlet 17.
[0021] like Figure 2 As shown, a fixing bolt 10 is provided on the side where the two sliders 9 are close to each other, and a spring 11 is sleeved on the surface of the two fixing bolts 10. The spring 11 is placed on the inner side of the slide groove 8. The elastic force of the spring 11 is used to make the two sliders 9 move away from each other, and then the two adjustment rods 14 and the air outlet 17 are separated from each other when they are in the upper position, so as to facilitate the overall downward movement of the device.
[0022] like Figure 3 As shown, the surface of the adjustment rod 14 is evenly provided with limit holes 15, and the limit bolt 16 is inserted and pulled out on the side of the beam 13 away from the slider 9. The limit bolt 16 is adapted to the internal size of the limit hole 15 to adjust the relative position of the air outlet 17 and use different production materials to improve flexibility during use.
[0023] like Figure 1-Figure 4 As shown, a lower protrusion 18 is provided below the side where the sliders 9 are close to each other, and a connecting rope 19 is connected between the two lower protrusions 18. When the sliders 9 are at the upper side, the connecting rope 19 is in a closer state due to the presence of the spring 11. An adjustment block 20 is fixed below the surface of the track plate 2 by bolts, and a fixed push rod 21 is provided on the upper surface of the adjustment block 20. The fixed push rod 21 corresponds to the position of the connecting rope 19. When the sliders 9 are moved down to a specified position, the fixed push rod 21 can squeeze the connecting rope 19, so that the two sliders 9 are close to each other.
[0024] like Figure 1 and Figure 3As shown, the upper and lower surfaces of one end of the slider 9 close to the cross beam 13 are both provided with reinforcing plates 12, and the reinforcing plates 12 are placed outside the slide groove 8 to improve the strength.
[0025] The working principle of the utility model is as follows: during normal production through the mold, the linear motor 3 is moved to the top to ensure that the mold has sufficient space for movement. After production is completed, the mold is kept in a vertical state, and then the linear motor 3 is moved downward. Due to the elastic force of the spring 11, the two sliders 9 are in a separated state when no force is applied, and then the two air outlets 17 are in a separated state, and the distance between the air outlets 17 increases. When it moves downward to the bottom of the mold, the fixed push rod 21 will squeeze the center position of the connecting rope 19 upward, so that the two lower protrusions 18 are close to each other, and then the two sliders 9 can be controlled to be close to each other, so that the two air outlets 17 are tightly attached to the bottom of both sides of the mold. At this time, ventilation can blow up the swimming cap formed on the surface of the mold, separate the swimming cap from the mold plate, and then the robot arm 6 and the clamping claw 7 cooperate to demold and discharge the shower cap.
[0026] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. An automatic unloading robot for producing swimming caps, comprising a mounting plate (1), characterized in that: The mounting plate (1) is vertically fixed on one side of the mold. A track plate (2) is arranged on one side surface of the mounting plate (1). The cross section of the track plate (2) is T-shaped. A linear motor (3) is slidably mounted on the surface of the track plate (2). A mounting seat (4) is fixed on the front surface of the linear motor (3). An extension plate (5) is symmetrically arranged above the front side of the mounting seat (4). A mechanical arm (6) is arranged between the two extension plates (5). A clamping claw (7) is arranged at the end of the mechanical arm (6). A slide groove (8) is horizontally opened at the lower front side of the mounting seat (4). A slider (9) is symmetrically slidably mounted inside the slide groove (8). The slider (9) exceeds the front surface of the mounting seat (4). A crossbeam (13) is arranged on the front side of the slider (9). An adjustment rod (14) is installed at the front end of the crossbeam (13). An air outlet (17) is arranged at one end of the adjustment rod (14) away from the crossbeam (13). The two air outlets (17) are respectively arranged on both sides of the mold.
2. The automatic unloading robot for producing swimming caps according to claim 1, characterized in that: A fixing bolt (10) is provided on one side of the two sliding blocks (9) close to each other, and a spring (11) is sleeved on the surface of the two fixing bolts (10), and the spring (11) is placed inside the sliding groove (8).
3. The automatic unloading robot for producing swimming caps according to claim 1, characterized in that: Limiting holes (15) are evenly arranged on the surface of the adjustment rod (14); a limiting bolt (16) is inserted and pulled out of the side of the crossbeam (13) facing away from the sliding block (9); and the limiting bolt (16) is adapted to the internal dimensions of the limiting hole (15).
4. The automatic unloading robot for producing swimming caps according to claim 2, characterized in that: A lower protrusion (18) is provided below the side of the sliders (9) that are close to each other, and a connecting rope (19) is connected between the two lower protrusions (18).
5. The automatic unloading robot for producing swimming caps according to claim 4, characterized in that: An adjustment block (20) is fixed below the surface of the track plate (2) by means of bolts, and a fixed push rod (21) is provided on the upper surface of the adjustment block (20), wherein the fixed push rod (21) corresponds to the position of the connecting rope (19).
6. The automatic unloading robot for producing swimming caps according to claim 1, characterized in that: The upper and lower surfaces of one end of the sliding block (9) close to the cross beam (13) are both provided with reinforcing plates (12), and the reinforcing plates (12) are placed outside the sliding groove (8).