Packing machine kink gear signal detection device

Abstract

The utility model discloses a packer kink gear signal detection device, which relates to the technical field of packer detection, and is characterized in that a packer worker places an annular article to be packed at the upper end of an electric turntable and then starts a servo motor, the servo motor drives a transmission rod to rotate, and the transmission rod drives a kink gear to rotate; therefore, when the kinking gear rotates, a first auxiliary gear, a second auxiliary gear and a third auxiliary gear can be driven to rotate synchronously, the first auxiliary gear, the second auxiliary gear and the third auxiliary gear can conduct auxiliary rotation and limiting on the kinking gear, and when the kinking gear rotates, a winding roller arranged at the upper end can continuously follow the kinking gear to move; a worker only needs to place a packaged material between the winding roller and a packaged object, the winding roller is twisted, the gear can continuously do planetary motion around the electric rotating disc, and therefore packaging is completed.

Description

Technical Field

[0001] The utility model relates to the technical field of baler detection, in particular to a baler kinked gear signal detection device. Background Art

[0002] A baler, also known as a strapping machine, a banding machine or a tying machine, uses strapping tape to tie products or packages, then tightens and combines the two ends by hot-melt bonding with a heating iron. The function of a baler is to reinforce packaged items so that the items do not scatter during transportation and storage due to loose strapping. At the same time, the items should be tied neatly and beautifully. When the baler is running, the kinked gears need to cooperate with the operation to control the baler to perform the packaging work. However, if the inside of the baler is not cleaned for a long time and there is wear between the gears, the impurities inside the baler, dust and other external factors may cause the kinked gears of the baler to stop running, thereby causing damage to the baler. Therefore, a person skilled in the art provides a baler kinked gear signal detection device to solve the problems raised in the above background technology. Utility Model Content

[0003] The utility model aims to provide a baler kinked gear signal detection device to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A baler kinked gear signal detection device comprises a baler, a baling mechanism and a detection mechanism, wherein a fixed seat is arranged at the bottom end inside the baler, a connecting sleeve is fixedly connected to the upper end of the fixed seat, a kinked gear is arranged at one end of the connecting sleeve, a winding roller is fixedly connected to the outer wall of the kinked gear away from the connecting sleeve, a baling mechanism is arranged at the upper end of the kinked gear, a detection mechanism is arranged at the upper end of the fixed seat, a control panel is arranged at the front end face of the baler, an alarm is fixedly connected to the top end of the baler, a lubricating oil tank is arranged at the outer wall of one end of the baler, an oil inlet is arranged at the upper end of the lubricating oil tank, a pump body is arranged at the bottom end of the lubricating oil tank, an inlet of the pump body is fixedly connected to the lubricating oil tank, an upper end of an outlet of the pump body is fixedly connected to an oil pipeline, a plurality of nozzles are arranged at the bottom end of the oil pipeline, and the nozzles are arranged at equal intervals.

[0006] As a further solution of the utility model: an electric turntable is provided on the inner side of the connecting sleeve and the knotted gear, a connecting frame is fixedly connected to the upper end of the connecting sleeve, a first auxiliary gear is provided at one end of the connecting frame, a third auxiliary gear is provided at the other end of the connecting frame, a second auxiliary gear is provided between the third auxiliary gear and the first auxiliary gear, a transmission rod is fixedly connected to one end of the knotted gear close to the connecting sleeve, the transmission rod is sleeve-connected to the connecting sleeve, and a servo motor is fixedly connected to the other end of the connecting sleeve.

[0007] As a further solution of the utility model: a test gear is provided at the bottom end of the knotted gear, the test gear is movably connected to the fixed seat, one end of the test gear away from the fixed seat is fixedly connected to a linkage rod, the other end of the linkage rod is fixedly connected to a test windmill, an extension plate is fixedly connected to a side wall of a section of the fixed seat, and a vibration sensor is fixedly connected to the upper end of the fixed seat.

[0008] As a further solution of the utility model: a central processing unit is arranged in the control panel, the central processing unit is electrically connected to the alarm, the central processing unit is electrically connected to the vibration sensor, the central processing unit is electrically connected to the servo motor, and the central processing unit is electrically connected to the pump body.

[0009] As a further solution of the utility model: the test gear is meshed with the kinked gear.

[0010] As a further solution of the utility model: the kinked gear is meshed with the first auxiliary gear and the third auxiliary gear, the first auxiliary gear is meshed with the second auxiliary gear, and the second auxiliary gear is meshed with the third auxiliary gear.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model is provided with a packaging mechanism, and the servo motor drive can realize an automated packaging process without manual intervention, thereby improving production efficiency and work efficiency; the combination of the kinked gear and the auxiliary gear realizes the synchronous movement of multiple components, thereby ensuring the coordination and cooperation between the various components during the packaging process, improving the reliability of the system, and the winding roller can perform planetary motion around the electric turntable, thereby realizing all-round packaging of annular objects, improving packaging efficiency and packaging quality; the detection mechanism is provided, and the gear running status is monitored in real time through the vibration sensor. Once an abnormality occurs (such as gear damage or component failure), a signal alarm is immediately sent to the central processor to ensure and Problems are discovered and measures are taken in real time. The central processing unit can control the servo motor to make an emergency stop in real time according to the signal of the vibration sensor to avoid further damage or safety risks caused by gear failure. The pump body is connected to the lubricating oil tank, and can spray lubricating oil on the gears in real time to ensure lubrication and reduce wear of the gears during operation, extend the life of the equipment, and improve stability and reliability. By testing the gears and testing the stop rotation of the windmill and the alarm of the alarm, the staff can intuitively understand the real-time status of the baler and quickly determine whether maintenance or repair is needed, thereby improving the maintainability and safety of the equipment. The utility model relates to a signal detection device for kinked gears of a baler. The utility model is simple and reasonable in structure design and convenient and quick to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The present invention is a schematic diagram of the internal kinked gear structure in a baler kinked gear signal detection device.

[0013] Figure 2 The present invention is a schematic diagram of the side cross-sectional structure of a baler in a baler kinked gear signal detection device.

[0014] Figure 3 This is a schematic diagram of the enlarged structure of point A in a baler kinked gear signal detection device.

[0015] Figure 4 The figure is a schematic diagram of the control flow in a baler kinked gear signal detection device.

[0016] In the figure: 1-baler, 2-control panel, 3-alarm, 4-electric turntable, 5-fixed seat, 6-connecting sleeve, 7-twisted gear, 8-winding roller, 9-sprinkler, 10-servo motor, 11-transmission rod, 12-test gear, 13-linkage rod, 14-test windmill, 15-extension plate, 16-vibration sensor, 17-first auxiliary gear, 18-second auxiliary gear, 19-third auxiliary gear, 20-connecting frame, 21-lubricating oil tank, 22-oil inlet, 23-pump body, 24-oil pipeline. DETAILED DESCRIPTION

[0017] See also Figures 1 to 4In the embodiment of the utility model, a baler kinked gear signal detection device includes a baler 1, a control panel 2, an alarm 3, an electric turntable 4, a fixing seat 5, a connecting plate 6, a kinked gear 7, a winding roller 8, a nozzle 9, a servo motor 10, a transmission rod 11, a test gear 12, a linkage rod 13, a test windmill 14, an extension plate 15, a vibration sensor 16, a first auxiliary gear 17, a second auxiliary gear 18, a third auxiliary gear 19, a connecting frame 20, a lubricating oil tank 21, an oil inlet 22, a pump body 23, and an oil pipeline 24; a fixing seat 5 is provided at the bottom end of the baler 1, a connecting plate 6 is fixedly connected to the upper end of the fixing seat 5, and one end of the connecting plate 6 is provided with A kinked gear 7 is provided, and a winding roller 8 is fixedly connected to the outer wall of the kinked gear 7 away from the connecting sleeve 6. A packing mechanism is arranged on the upper end of the kinked gear 7, and a detection mechanism is arranged on the upper end of the fixing seat 5. A control panel 2 is arranged on the front end face of the packing machine 1, and an alarm 3 is fixedly connected to the top of the packing machine 1. A lubricating oil tank 21 is arranged on the outer wall of one end of the packing machine 1, and an oil inlet 22 is arranged on the upper end of the lubricating oil tank 21. A pump body 23 is arranged at the bottom end of the lubricating oil tank 21. The input port of the pump body 23 is fixedly connected to the lubricating oil tank 21, and the upper end of the output port of the pump body 23 is fixedly connected to the oil delivery pipe 24. A plurality of nozzles 9 are arranged at equal intervals between the nozzles 9 and the nozzles 9. The connecting sleeve 6 and the kinked gear 7 are provided. An electric turntable 4 is arranged on the inner side, a connecting frame 20 is fixedly connected to the upper end of the connecting sleeve 6, a first auxiliary gear 17 is arranged at one end of the connecting frame 20, a third auxiliary gear 19 is arranged at the other end of the connecting frame 20, a second auxiliary gear 18 is arranged between the third auxiliary gear 19 and the first auxiliary gear 17, a transmission rod 11 is fixedly connected to one end of the kinked gear 7 close to the connecting sleeve 6, the transmission rod 11 is sleeve-connected to the connecting sleeve 6, a servo motor 10 is fixedly connected to the other end of the connecting sleeve 6, a test gear 12 is arranged at the bottom end of the kinked gear 7, the test gear 12 is movably connected to the fixed seat 5, and a linkage rod 13 is fixedly connected to the end of the test gear 12 away from the fixed seat 5. The other end of the moving rod 13 is fixedly connected to a test windmill 14, a section of the side wall of the fixing seat 5 is fixedly connected to an extension plate 15, the upper end of the fixing seat 5 is fixedly connected to a vibration sensor 16, a central processing unit is arranged in the control panel 2, the central processing unit is electrically connected to the alarm 3, the central processing unit is electrically connected to the vibration sensor 16, the central processing unit is electrically connected to the servo motor 10, the central processing unit is electrically connected to the pump body 23, the test gear 12 is meshed with the kinked gear 7, the kinked gear 7 is meshed with the first auxiliary gear 17 and the third auxiliary gear 19, the first auxiliary gear 17 is meshed with the second auxiliary gear 18, and the second auxiliary gear 18 is meshed with the third auxiliary gear 19.

[0018] The working principle of the utility model is as follows: the staff places the annular articles to be packaged on the upper end of the electric turntable 4, and then starts the servo motor 10, the servo motor 10 drives the transmission rod 11 to rotate, and the transmission rod 11 drives the kinked gear 7 to rotate, firstly, the kinked gear 7 is meshed with the first auxiliary gear 17 and the third auxiliary gear 19, and the first auxiliary gear 17 is meshed with the second auxiliary gear 18, and the second auxiliary gear 18 is meshed with the third auxiliary gear 19, so that when the kinked gear 7 rotates, the first auxiliary gear 17, the second auxiliary gear 18, and the third auxiliary gear 19 can be driven to rotate synchronously, and the first auxiliary gear 17, the second auxiliary gear 18, and the third auxiliary gear 19 can assist the rotation and limit the kinked gear 7, when the kinked gear 7 rotates, the winding roller 8 arranged at the upper end will continuously follow the movement, the staff only needs to place the packaged materials between the winding roller 8 and the packaged articles, and the winding roller 8 will be continuously subjected to the kinked gear 7. Planetary motion around the electric turntable 4, thereby completing the packaging;When the baler 1 is working, the coordination between the gears will generate vibration. Once the gears are damaged or the parts are damaged, the gears stop rotating and the vibration sensor 16 can no longer receive the vibration signal, thereby sending a signal alarm to the central processor. The central processor controls the servo motor 10 to stop in real time, and the alarm 3 sounds an alarm and controls the pump body 23 to start. The input port of the pump body 23 is fixedly connected to the lubricating oil tank 21, and the upper end of the output port of the pump body 23 is fixedly connected to the oil pipe 24, so that the pump body 23 sprays lubricating oil to the oil pipe 24 and the multiple nozzles 9 at the upper end in real time to lubricate the gears. In addition, , the test gear 12 is meshed with the kinked gear 7. When the kinked gear 7 stops rotating, the kinked gear 7 no longer drives the test gear 12 to rotate, and the linkage rod 13 at the upper end of the test gear 12 and the test windmill 14 stop rotating. The staff can judge the real-time status of the baler 1 by observing the alarm of the test windmill 14 and the alarm 3. The utility model is provided with a baling mechanism and driven by a servo motor 10 to realize an automated baling process without manual intervention, thereby improving production efficiency and work efficiency. The combination of the kinked gear 7 and the auxiliary gear realizes the synchronous movement of multiple components, thereby ensuring The coordination between the various components during the packaging process improves the reliability of the system, and the winding roller 8 can perform planetary motion around the electric turntable 4, thereby realizing all-round packaging of the annular articles, improving the packaging efficiency and packaging quality. Because a detection mechanism is provided, the vibration sensor 16 monitors the gear running state in real time. Once an abnormality occurs (such as gear damage or component failure), a signal alarm is immediately sent to the central processor to ensure that the problem is discovered in time and measures are taken. The central processor can control the servo motor 10 to stop in real time according to the signal of the vibration sensor to avoid further damage or safety risks caused by gear failure. The pump body 23 is connected to the lubricating oil tank 21, and the gear can be sprayed with lubricating oil in real time to ensure lubrication and reduce wear during gear operation, extend the life of the equipment, and improve stability and reliability. Through the test gear 12 and the test windmill 14 stop rotating and the alarm of the alarm 3, the staff can intuitively understand the real-time status of the baler 1, quickly determine whether maintenance or repair is required, and improve the maintainability and safety of the equipment. The utility model relates to a baler kinked gear signal detection device, which is simple and reasonable in structure design and convenient and quick to use. ;

[0019] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A baler kinked gear signal detection device, comprising a baler (1), a baling mechanism and a detection mechanism, characterized in that: The baler (1) is provided with a fixed seat (5) at the bottom end thereof, a connecting sleeve (6) is fixedly connected to the upper end of the fixed seat (5), a twisting gear (7) is provided at one end of the connecting sleeve (6), a winding roller (8) is fixedly connected to the outer wall of the twisting gear (7) away from the connecting sleeve (6), a baling mechanism is provided at the upper end of the twisting gear (7), a detection mechanism is provided at the upper end of the fixed seat (5), a control panel (2) is provided at the front end surface of the baler (1), and a top end of the baler (1) is fixed An alarm (3) is connected, a lubricating oil tank (21) is arranged on the outer wall of one end of the baler (1), an oil inlet (22) is arranged at the upper end of the lubricating oil tank (21), a pump body (23) is arranged at the bottom end of the lubricating oil tank (21), the inlet of the pump body (23) is fixedly connected to the lubricating oil tank (21), the upper end of the outlet of the pump body (23) is fixedly connected to an oil delivery pipe (24), a plurality of nozzles (9) are arranged at equal intervals at the bottom end of the oil delivery pipe (24), and the nozzles (9) are arranged at equal intervals at the bottom end.

2. A baler kinked gear signal detection device according to claim 1, characterized in that: The packaging mechanism comprises an electric turntable (4), a winding roller (8), a servo motor (10), a transmission rod (11), a first auxiliary gear (17), a second auxiliary gear (18), a third auxiliary gear (19), and a connecting frame (20); the electric turntable (4) is arranged inside the connecting sleeve plate (6) and the twisting gear (7).

3. A baler kinked gear signal detection device according to claim 2, characterized in that: The upper end of the connecting sleeve (6) is fixedly connected to a connecting frame (20), one end of the connecting frame (20) is provided with a first auxiliary gear (17), the other end of the connecting frame (20) is provided with a third auxiliary gear (19), a second auxiliary gear (18) is provided between the third auxiliary gear (19) and the first auxiliary gear (17), one end of the kinked gear (7) close to the connecting sleeve (6) is fixedly connected to a transmission rod (11), the transmission rod (11) is sleeve-connected to the connecting sleeve (6), and the other end of the connecting sleeve (6) is fixedly connected to a servo motor (10).

4. A baler kinked gear signal detection device according to claim 1, characterized in that: The detection mechanism comprises a test gear (12), a linkage rod (13), a test windmill (14), an extension plate (15), and a vibration sensor (16); the test gear (12) is arranged at the bottom end of the kinked gear (7); the test gear (12) is movably connected to a fixed seat (5); one end of the test gear (12) away from the fixed seat (5) is fixedly connected to the linkage rod (13); and the other end of the linkage rod (13) is fixedly connected to the test windmill (14).

5. A baler kinked gear signal detection device according to claim 4, characterized in that: An extension plate (15) is fixedly connected to a section of the side wall of the fixing seat (5), and a vibration sensor (16) is fixedly connected to the upper end of the fixing seat (5).

6. A baler kinked gear signal detection device according to claim 1, characterized in that: The control panel (2) is provided with a central processing unit, the central processing unit is electrically connected to the alarm (3), the central processing unit is electrically connected to the vibration sensor (16), the central processing unit is electrically connected to the servo motor (10), and the central processing unit is electrically connected to the pump body (23).

7. A baler kinked gear signal detection device according to claim 5, characterized in that: The test gear (12) is meshed with the kinked gear (7).

8. The baler kinked gear signal detection device according to claim 3, characterized in that: The kinked gear (7) is meshed with the first auxiliary gear (17) and the third auxiliary gear (19); the first auxiliary gear (17) is meshed with the second auxiliary gear (18); and the second auxiliary gear (18) is meshed with the third auxiliary gear (19).

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