Anti-fracture industrial conveying belt

By using a combination of support plate, hydraulic buffer and damping rubber on industrial conveyor belts, combined with monitoring of high-speed cameras and fill lights, the problem of uneven sand material when conveying sand material and easy breakage of conveyor belt is solved, and the conveying efficiency and belt service life are improved.

CN222612156UActive Publication Date: 2025-03-14青岛天汇智能机械科技有限公司
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Patent Information

Application Number
CN202421145813.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-03-14
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When the existing industrial conveyor belt conveys sand material, the sand material discharge is relatively concentrated and cannot be evenly laid into the molded sand box, which affects the forming efficiency of the sand box, and the conveyor belt is prone to breaking and has a short service life.

Method used

A fracture-proof industrial conveyor belt is designed, using a combination of support plate, hydraulic buffer and damping rubber to buffer the impact of materials, and a high-speed camera and fill light are installed on the conveyor belt to monitor and protect the conveyor belt in real time.

Benefits of technology

Through this design, the risk of damage of the conveyor belt is significantly reduced, the service life of the conveyor belt is improved, and the uniform conveying of sand material is achieved, and the efficiency of sand box forming is improved.

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Abstract

According to the technical scheme, the anti-fracture industrial conveying belt comprises a conveying belt body and a high-speed camera, a driving wheel is installed on the inner surface of the conveying belt body, side plates are installed at the positions, located on the front surface and the rear surface of the conveying belt body, of the two ends of the driving wheel, and a supporting plate is installed between the side plates on the two sides; hydraulic buffers are installed at the four corners of the top of the supporting plate, supporting frames are installed at the tops of the hydraulic buffers, buffering wheels are installed in the middles of the supporting frames on the two sides, and damping rubber is installed at the gap positions of the supporting plate and the supporting frames. According to the anti-fracture industrial conveying belt, the problems that the industrial conveying belt absorbs and buffers impact force mainly through telescopic rods and springs, the buffering effect of the telescopic rods and the springs on the impact force of materials is limited, and the protection effect on the conveying belt is poor are solved, the damage probability of the conveying belt is reduced, and the service life of the conveying belt is prolonged. Therefore, the service life of the conveying belt is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial conveyor belts, in particular to an anti-fracture industrial conveyor belt. Background Art

[0002] Industrial conveyor belts are the common conveyor belts we have. Conveyor belts are used to transport products. With the development and progress of society, the application scope of conveyor belts is becoming more and more extensive. They can be seen in both heavy industry and light industry.

[0003] After searching, it was found that the conveyor belts in the prior art, such as a conveyor belt that prevents breakage disclosed in publication number CN212150380U, can facilitate the buffering of the belt through a support plate, a telescopic rod, a return spring, a groove, a rotating roller, a round roller and a belt, thereby reducing the deformation of the belt, thereby preventing the belt from breaking due to deformation, further protecting the belt, and at the same time reducing the shaking of objects on the belt surface, thereby preventing the objects from tipping over on the belt surface.

[0004] The existing industrial conveyor belts mainly absorb and buffer the impact force through telescopic rods and springs. The telescopic rods and springs have limited buffering effect on the impact force of materials and poor protection effect on the conveyor belts. Therefore, we propose an anti-breakage industrial conveyor belt. Utility Model Content

[0005] The utility model aims to provide an anti-fracture industrial conveyor belt, which has the advantage of protecting the conveyor belt and solves the problem that the sand material discharged by the existing elevator is relatively concentrated when conveying sand material, and the sand material cannot be evenly laid inside the molding sand box, thus affecting the molding efficiency of the molding sand box.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-break industrial conveyor belt, comprising a conveyor belt and a high-speed camera, wherein a driving wheel is installed on the inner surface of the conveyor belt, side panels are installed on both ends of the driving wheel located on the front and rear surfaces of the conveyor belt, support plates are installed in the middle of the side panels on both sides, hydraulic buffers are installed at the four corners of the top of the support plate, a support frame is installed on the top of the hydraulic buffer, buffer wheels are installed in the middle of the support frames on both sides, and damping rubber is installed at the gap between the support plate and the support frame.

[0007] Preferably, there are five buffer wheels in total, and the five buffer wheels are arranged at the middle positions of the support frames on both sides, and rubber sleeves are installed on the outer surfaces of the five buffer wheels.

[0008] Preferably, a high-speed camera is installed in the middle of the bottom of the support plate, and a fill light is installed on the outer surface of the high-speed camera at the bottom of the support plate.

[0009] Preferably, a controller is installed on the bottom of the support plate near the high-speed camera, and a wireless transmission module, a processing module and a data storage module are installed inside the controller.

[0010] Preferably, a drive motor is installed on the front surface of the side panel at one end of the drive wheel, an alarm is installed on the front surface of the side panel at the bottom of the drive motor, and a display box is installed on the side of the front surface of the side panel away from the drive motor.

[0011] Preferably, a wear-resistant rubber layer A is provided on the upper surface of the conveyor belt, a flexible rubber layer is installed in the middle of the conveyor belt, and a wear-resistant rubber layer B is provided on the lower surface of the conveyor belt.

[0012] Preferably, a reinforcing wire A is provided inside the wear-resistant rubber layer A, and a reinforcing wire B is provided inside the wear-resistant rubber layer B, and the reinforcing wire A and the reinforcing wire B are staggered.

[0013] Preferably, a steel wire B is arranged inside the flexible rubber layer, the steel wire B is arranged in a wave shape, and steel wires A are arranged on the upper and lower surfaces of the steel wire B inside the flexible rubber layer.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model is used to buffer the impact force of materials by setting a support plate, a hydraulic buffer and a damping rubber, which can solve the problem that the existing industrial conveyor belt mainly absorbs and buffers the impact force by telescopic rods and springs, and the telescopic rods and springs have limited buffering effect on the impact force of materials and poor protection effect on the conveyor belt, thereby reducing the damage probability of the conveyor belt and prolonging the service life of the conveyor belt.

[0016] 2. The utility model achieves the effect of high-speed video recording of the conveyor belt by arranging a high-speed camera and a fill light, so as to solve the problem that the conveyor belt is very easy to crack during movement and cannot be protected, which affects the service life of the conveyor belt. It is convenient to inspect the conveyor belt, thereby increasing the service life of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 for Figure 2 The enlarged structural diagram of A;

[0020] Figure 4 It is a partial cross-sectional structural schematic diagram of the conveyor belt of the utility model.

[0021] Figure numerals: 1. conveyor belt; 2. side panel; 3. display box; 4. alarm; 5. drive motor; 6. support frame; 7. support plate; 8. drive wheel; 9. controller; 10. fill light; 11. high-speed camera; 12. hydraulic buffer; 13. buffer wheel; 14. damping rubber; 15. rubber sleeve; 16. wear-resistant rubber layer A; 17. reinforcing wire A; 18. steel wire A; 19. flexible rubber layer; 20. wear-resistant rubber layer B; 21. reinforcing wire B; 22. steel wire B. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments. Example

[0023] like Figure 1-4 As shown, in order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-fracture industrial conveyor belt, comprising a conveyor belt 1 and a high-speed camera 11, a driving wheel 8 is installed on the inner surface of the conveyor belt 1, and side panels 2 are installed on both ends of the driving wheel 8 located on the front and rear surfaces of the conveyor belt 1, a support plate 7 is installed in the middle of the side plates 2 on both sides, and hydraulic buffers 12 are installed at the four corners of the top of the support plate 7, a support frame 6 is installed on the top of the hydraulic buffer 12, a buffer wheel 13 is installed in the middle of the support frames 6 on both sides, and a damping rubber 14 is installed at the gap between the support plate 7 and the support frame 6 to reduce the impact force of the buffer wheel 13, and there are five buffer wheels 13 in total, and the five buffer wheels 13 are arranged in two At the middle position of the side support frame 6, rubber sleeves 15 are installed on the outer surfaces of the five buffer wheels 13, a high-speed camera 11 is installed in the middle of the bottom of the support plate 7, a fill light 10 is installed on the bottom of the support plate 7 and the outer surface of the high-speed camera 11, and fill light processing is performed by the set fill light 10, a controller 9 is installed on the side of the bottom of the support plate 7 close to the high-speed camera 11, and a wireless transmission module, a processing module and a data storage module are installed inside the controller 9, a drive motor 5 is installed on the front surface of the side panel 2 at one end of the drive wheel 8, an alarm 4 is installed on the front surface of the side panel 2 and the bottom of the drive motor 5, and an alarm is issued through the alarm 4, and a display box 3 is installed on the side of the front surface of the side panel 2 away from the drive motor 5.

[0024] The working principle of an anti-fracture industrial conveyor belt based on Example 1 is: after the utility model is installed, the driving motor 5 drives the driving wheel 8 to rotate, thereby driving the conveyor belt 1 to rotate, and then conveying the material. When the material falls to the top of the conveyor belt 1, it impacts the buffer wheel 13, and the impact force is buffered by the provided hydraulic buffer 12 and damping rubber 14, so as to protect the conveyor belt 1. At the same time, the surface of the conveyor belt 1 is photographed by the provided high-speed camera 11, and the camera data is transmitted to the controller 9. The internal module of the controller 9 is used for analysis. When damage occurs, the alarm is sounded by the alarm 4, so that the industrial conveyor belt can be maintained to prevent the conveyor belt 1 from breaking. At this point, the working process of the equipment is completed. Example

[0025] like Figure 1-4 As shown, the utility model proposes an anti-fracture industrial conveyor belt. Compared with the first embodiment, this embodiment also includes: a wear-resistant rubber layer A16 is provided on the upper surface of the conveyor belt 1, a flexible rubber layer 19 is installed in the middle of the conveyor belt 1, a wear-resistant rubber layer B20 is provided on the lower surface of the conveyor belt 1, a reinforcing wire A17 is provided inside the wear-resistant rubber layer A16, a reinforcing wire B21 is provided inside the wear-resistant rubber layer B20, the reinforcing wire A17 and the reinforcing wire B21 are staggered, and the wear-resistant rubber layer A16 and the wear-resistant rubber layer B20 are arranged to increase the wear resistance of the conveyor belt 1, a steel wire B22 is arranged inside the flexible rubber layer 19, and the steel wire B22 is arranged in a wavy shape, and steel wire A18 is provided inside the flexible rubber layer 19 on the upper and lower surfaces of the steel wire B22, and the use strength of the conveyor belt 1 is increased by the arranged steel wire A18 and steel wire B22.

[0026] In this embodiment, when in use, the wear resistance of the conveyor belt 1 is increased by the wear-resistant rubber layer A16 and the wear-resistant rubber layer B20, and the wear probability of the conveyor belt 1 is reduced. At the same time, the wear resistance of the wear-resistant rubber layer A16 and the wear-resistant rubber layer B20 is increased by the reinforcing wire A17 and the reinforcing wire B21, and the service life of the conveyor belt 1 is extended. At the same time, the strength of the conveyor belt 1 is increased by the steel wire A18 and the steel wire B22, and the anti-fracture effect of the conveyor belt 1 is reduced.

[0027] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. An anti-break industrial conveyor belt, comprising a conveyor belt (1) and a high-speed camera (11), characterized in that: A driving wheel (8) is installed on the inner surface of the conveying belt (1); side plates (2) are installed at both ends of the driving wheel (8) on the front and rear surfaces of the conveying belt (1); support plates (7) are installed in the middle of the side plates (2) on both sides; hydraulic buffers (12) are installed at the four corners of the top of the support plate (7); a support frame (6) is installed on the top of the hydraulic buffer (12); buffer wheels (13) are installed in the middle of the support frames (6) on both sides; and damping rubber (14) is installed at the gap between the support plate (7) and the support frame (6).

2. The anti-fracture industrial conveyor belt according to claim 1, characterized in that: There are five buffer wheels (13) in total, and the five buffer wheels (13) are arranged at the middle positions of the support frames (6) on both sides, and rubber sleeves (15) are installed on the outer surfaces of the five buffer wheels (13).

3. The anti-fracture industrial conveyor belt according to claim 1, characterized in that: A high-speed camera (11) is installed in the middle of the bottom of the support plate (7), and a fill light (10) is installed on the bottom of the support plate (7) and on the outer surface of the high-speed camera (11).

4. The anti-fracture industrial conveyor belt according to claim 1, characterized in that: A controller (9) is installed on the bottom of the support plate (7) near the high-speed camera (11), and a wireless transmission module, a processing module and a data storage module are installed inside the controller (9).

5. The anti-fracture industrial conveyor belt according to claim 1, characterized in that: A drive motor (5) is mounted on the front surface of the side panel (2) at one end of the drive wheel (8), an alarm (4) is mounted on the front surface of the side panel (2) at the bottom of the drive motor (5), and a display box (3) is mounted on the side of the front surface of the side panel (2) facing away from the drive motor (5).

6. The anti-fracture industrial conveyor belt according to claim 1, characterized in that: The upper surface of the conveyor belt (1) is provided with a wear-resistant rubber layer A (16), the middle of the conveyor belt (1) is provided with a flexible rubber layer (19), and the lower surface of the conveyor belt (1) is provided with a wear-resistant rubber layer B (20).

7. The anti-fracture industrial conveyor belt according to claim 6, characterized in that: A reinforcing wire A (17) is provided inside the wear-resistant rubber layer A (16), and a reinforcing wire B (21) is provided inside the wear-resistant rubber layer B (20). The reinforcing wire A (17) and the reinforcing wire B (21) are arranged in a staggered manner.

8. The anti-fracture industrial conveyor belt according to claim 6, characterized in that: A steel wire B (22) is arranged inside the flexible rubber layer (19), the steel wire B (22) is arranged in a wave shape, and steel wires A (18) are arranged inside the flexible rubber layer (19) on the upper and lower surfaces of the steel wire B (22).

Citation Information

Patent Citations

  • Conveying belt capable of preventing breakage

    CN212150380U