Waste alkali neutralization treatment device with monitoring function

By introducing PH sensors and automatic adjustment systems into the waste alkali neutralization treatment device, the problem of lack of real-time monitoring and precise control in the prior art is solved, and efficient neutralization of waste alkali liquid and the achievement of emission standards is achieved.

CN222613067UActive Publication Date: 2025-03-14YINGCHENG WUHUAYAN CHEM NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421177961.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing waste alkali neutralization technology lacks real-time monitoring function and cannot accurately control the amount of acidic substances, resulting in waste alkali liquid not meeting emission standards and requires multiple neutralization and adjustments, which increases the neutralization time and reduces the reaction effect.

Method used

A waste alkali neutralization treatment device with monitoring function was designed. The PH sensor was used to monitor the pH value of the waste alkali liquid in real time, and the amount of acidic substances was automatically adjusted through the display controller and solenoid valve system to ensure that the waste alkali liquid reached the standard pH value.

Benefits of technology

Real-time monitoring of waste alkali liquid and precise control of acidic substance usage are achieved, the waste alkali liquid does not meet the emission standards are avoided, the neutralization time is reduced and the effect of neutralization reaction is improved.

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Abstract

The utility model discloses a waste alkali neutralization treatment device with a monitoring function, and relates to the technical field of waste alkali neutralization, the waste alkali neutralization treatment device comprises a tank body, a monitoring mechanism is arranged in the tank body, the monitoring mechanism comprises a fixing ring, the top end of the fixing ring is fixedly connected with the inner top wall of the tank body, the bottom end of the fixing ring is fixedly connected with a multi-nozzle spray pipe, and the multi-nozzle spray pipe is fixedly connected with the inner top wall of the tank body. The outer surface of the multi-nozzle spray pipe fixedly communicates with a diversion water pipe, the left end of the diversion water pipe penetrates through the tank body and extends to the left side of the tank body, the outer surface of the diversion water pipe fixedly communicates with a first electromagnetic valve, and the left end of the diversion water pipe fixedly communicates with an auxiliary water pump. The device can monitor internal waste alkali liquor in real time, can accurately grasp the use amount of acidic substances, avoids the situation that the waste alkali liquor does not meet the emission standard due to the fact that the use amount of the acidic substances is too large or too small, does not need to carry out neutralization adjustment for many times, can reduce the neutralization time of the waste alkali liquor, and improves the production efficiency. The use effect in the waste alkali liquor neutralization reaction process is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of waste alkali solution neutralization, and in particular relates to a waste alkali neutralization treatment device with a monitoring function. Background Art

[0002] Waste alkali liquid treatment refers to the process of treating waste alkaline liquid to meet environmental emission standards or reuse requirements. The main sources of waste alkali liquid include wastewater, waste liquid and domestic sewage in industrial production processes. The common waste alkali liquid treatment method is neutralization. Neutralization method refers to reacting waste alkali liquid with acidic substances to neutralize it, thereby achieving a neutral or near-neutral treatment effect.

[0003] According to the utility model with authorization announcement number CN218981219U, a waste alkali liquid neutralization reaction tank is disclosed, including a tank body, a motor, a frame, a waste alkali liquid output end, and a neutralization liquid delivery pipe. The frame is located above the tank body, the waste alkali liquid output end is fixed to the top of one side of the tank body, the motor is fixed inside the bottom of the tank body, and the neutralization liquid delivery pipe is located above the frame.

[0004] Although the above technical solution adds turbine blades, which can stir the waste alkali liquid during the neutralization process and increase the neutralization rate, the above technical solution does not have the ability to monitor the internal waste alkali liquid in real time, and cannot accurately grasp the amount of acidic substances. Excessive or insufficient acidic substances will cause the waste alkali liquid to fail to meet the emission standards, thus requiring multiple neutralization adjustments, which not only increases the time for neutralization of the waste alkali liquid, but also reduces the use effect of the waste alkali liquid during the neutralization reaction. To this end, we provide a waste alkali neutralization treatment device with a monitoring function to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a waste alkali neutralization treatment device with a monitoring function.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A waste alkali neutralization treatment device with a monitoring function comprises a trough body, wherein a monitoring mechanism is arranged inside the trough body, wherein the monitoring mechanism comprises a fixing ring, wherein the top end of the fixing ring is fixedly connected to the inner top wall of the trough body, and the bottom end of the fixing ring is fixedly connected to a multi-nozzle nozzle, and the outer surface of the multi-nozzle nozzle is fixedly connected to a guide water pipe, the left end of the guide water pipe penetrates the trough body and extends to the left side of the trough body, the outer surface of the guide water pipe is fixedly connected to a first solenoid valve, and the left end of the guide water pipe is fixedly connected to an auxiliary water pump, and the water inlet end of the auxiliary water pump is fixedly connected to a mounting pipe.

[0008] As a preferred solution of this embodiment, an auxiliary motor is fixedly connected to the upper surface of the trough body, and a threaded rod is fixedly connected to the output end of the auxiliary motor power, and the bottom end of the threaded rod passes through the trough body and extends to the interior of the trough body.

[0009] As a preferred solution of this embodiment, the outer surface of the threaded rod is threadedly connected to a mounting block, a PH sensor is clamped inside the mounting block, a limiting ring is fixedly connected to the outer surface of the threaded rod, and the PH sensor is electrically connected to the display controller via a wire.

[0010] As a preferred solution of this embodiment, the upper surface of the tank body is fixedly connected to a liquid inlet pipe, and the outer surface of the liquid inlet pipe is fixedly connected to a second solenoid valve.

[0011] As a preferred solution of this embodiment, the bottom surface of the tank body is fixedly connected to a liquid outlet pipe, and the outer surface of the liquid outlet pipe is fixedly connected to a third solenoid valve.

[0012] As a preferred solution of this embodiment, a rotating motor is fixedly connected to the upper surface of the trough body, a stirring rod is fixedly connected to the output end of the rotating motor power, and the bottom end of the stirring rod penetrates the trough body and extends to the interior of the trough body.

[0013] As a preferred solution of this embodiment, a rotating bearing is sleeved on the outer surface of the stirring rod, and the rotating bearing is embedded in the interior of the trough body.

[0014] As a preferred solution of this embodiment, two stabilizing blocks are fixedly connected to the right side surface of the mounting block, and each of the stabilizing blocks is slidably connected to the interior of the slot body.

[0015] As a preferred solution of this embodiment, an auxiliary bearing is sleeved on the outer surface of the threaded rod, and the auxiliary bearing is embedded in the interior of the groove body.

[0016] As a preferred solution of this embodiment, a display controller is fixedly connected to the front of the tank body, and the display controller is electrically connected to the auxiliary water pump and the first solenoid valve through wires.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model can monitor the pH value of the waste alkali liquid in the tank body in real time through the pH sensor, and display the pH value on the display controller surface through the wire. At the same time, the power generated by the auxiliary motor is used to drive the threaded rod to rotate, so that the mounting block drives the pH sensor to move up and down. The position of the pH sensor can be conveniently adjusted, and it is effectively suitable for waste alkali liquid with different heights and capacities in the tank body. When the pH value is greater than the value set in advance, the display controller can send an electrical signal to the auxiliary water pump and the first solenoid valve through the wire to operate the auxiliary water pump and open the first solenoid valve. At this time, the auxiliary water pump can be used to guide the water pipe. The acidic substance is transmitted to the multi-nozzle nozzle, and then evenly sprinkled into the interior of the tank by the multi-nozzle nozzle, and the acidic substance is used to reduce the pH value of the waste alkali liquid. When the pH sensor detects that the pH value of the internal waste alkali liquid meets the standard, it can close the auxiliary water pump and the first solenoid valve through the wire, so as to realize the ability to monitor the internal waste alkali liquid in real time, and can accurately grasp the amount of acidic substance used to avoid the situation where the waste alkali liquid does not meet the emission standards due to excessive or insufficient amount of acidic substance. There is no need for multiple neutralization adjustments, which reduces the time for neutralization of the waste alkali liquid and improves the use effect of the waste alkali liquid during the neutralization reaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the display controller of the utility model;

[0020] Figure 2 It is a three-dimensional structural schematic diagram of the trough body of the utility model in cross section;

[0021] Figure 3 It is a three-dimensional structural schematic diagram of a cross-section of the installation block of the utility model;

[0022] Figure 4 It is a three-dimensional structural schematic diagram of the stirring rod of the utility model.

[0023] As shown in the figure: 1. trough body; 2. monitoring mechanism; 201. fixing ring; 202. multi-nozzle nozzle; 203. diversion water pipe; 204. first solenoid valve; 205. auxiliary water pump; 206. mounting pipe; 207. display controller; 208. auxiliary motor; 209. threaded rod; 210. mounting block; 211. PH sensor; 212. limiting ring; 213. liquid inlet pipe; 214. second solenoid valve; 215. liquid outlet pipe; 216. third solenoid valve; 217. rotating motor; 218. stirring rod; 219. rotating bearing; 220. stabilizing block; 221. auxiliary bearing. DETAILED DESCRIPTION

[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0025] See also Figure 1 , Figure 2 and Figure 4 As shown, an embodiment of the utility model provides a waste alkali neutralization treatment device with a monitoring function, specifically comprising a tank body 1, a monitoring mechanism 2 is arranged inside the tank body 1, the monitoring mechanism 2 comprises a fixed ring 201, the top of the fixed ring 201 is fixedly connected to the inner top wall of the tank body 1, the bottom end of the fixed ring 201 is fixedly connected to a multi-nozzle nozzle 202, the upper surface of the tank body 1 is fixedly connected to a liquid inlet pipe 213, the outer surface of the liquid inlet pipe 213 is fixedly connected to a second solenoid valve 214, the liquid inlet pipe 213 and the second solenoid valve 214 can cooperate to improve the convenience when waste alkali liquid needs to be added to the tank body 1, the second solenoid valve 214 can control the opening and closing state of the liquid inlet pipe 213 to avoid splashing of the internal waste alkali liquid.

[0026] See also Figure 2 and Figure 4 As shown, the outer surface of the multi-nozzle nozzle 202 is fixedly connected with a guide water pipe 203, the left end of the guide water pipe 203 penetrates the tank body 1 and extends to the left side of the tank body 1, the outer surface of the guide water pipe 203 is fixedly connected with a first solenoid valve 204, the bottom surface of the tank body 1 is fixedly connected with a liquid outlet pipe 215, and the outer surface of the liquid outlet pipe 215 is fixedly connected with a third solenoid valve 216. The liquid outlet pipe 215 and the third solenoid valve 216 can improve the convenience when the waste alkali liquid needs to be discharged. The third solenoid valve 216 is started to open, and the waste alkali liquid inside the tank body 1 can be discharged through the liquid outlet pipe 215.

[0027] See also Figure 2 and Figure 4 As shown, the left end of the diversion water pipe 203 is fixedly connected to an auxiliary water pump 205, and the water inlet end of the auxiliary water pump 205 is fixedly connected to a mounting pipe 206. The front of the tank body 1 is fixedly connected to a display controller 207, and the display controller 207 is electrically connected to the auxiliary water pump 205 and the first solenoid valve 204 through wires. The upper surface of the tank body 1 is fixedly connected to a rotating motor 217, and the output end of the power of the rotating motor 217 is fixedly connected to a stirring rod 218. The bottom end of the stirring rod 218 penetrates the tank body 1 and extends to the interior of the tank body 1. The power generated by the rotating motor 217 is used to drive the stirring rod 218 to rotate. When rotating, the stirring rod 218 can increase the speed of neutralization of the waste alkali liquid and the acidic substance in the tank body 1, thereby increasing the effect of the device when in use.

[0028] See also Figure 4 As shown, the outer surface of the stirring rod 218 is provided with a rotating bearing 219, and the rotating bearing 219 is embedded in the interior of the trough body 1. The rotating bearing 219 can reduce the friction generated by the stirring rod 218 during rotation, making the stirring rod 218 more sensitive during rotation. At the same time, it can also reduce the wear rate of the stirring rod 218 and increase the service life of the stirring rod 218.

[0029] See also Figure 3 As shown, an auxiliary motor 208 is fixedly connected to the upper surface of the trough body 1, and a threaded rod 209 is fixedly connected to the output end of the auxiliary motor 208 power. The bottom end of the threaded rod 209 penetrates the trough body 1 and extends to the interior of the trough body 1. The outer surface of the threaded rod 209 is threadedly connected to a mounting block 210. Two stabilizing blocks 220 are fixedly connected to the right side of the mounting block 210. Each stabilizing block 220 is slidably connected to the interior of the trough body 1. The stabilizing block 220 can slide simultaneously with the mounting block 210, and use itself to prevent the mounting block 210 from rotating. At the same time, it can also improve the stability of the mounting block 210 when sliding, thereby increasing the stability of the device.

[0030] See also Figure 3 As shown, a PH sensor 211 is clamped inside the mounting block 210, a limit ring 212 is fixedly connected to the outer surface of the threaded rod 209, the PH sensor 211 is electrically connected to the display controller 207 via a wire, an auxiliary bearing 221 is sleeved on the outer surface of the threaded rod 209, and the auxiliary bearing 221 is embedded in the interior of the slot body 1. The auxiliary bearing 221 can increase the friction force generated by the threaded rod 209 during rotation, making the threaded rod 209 more sensitive during rotation, and can also reduce the wear rate of the threaded rod 209 and increase the service life of the threaded rod 209.

[0031] The specific working principle and process of the utility model are as follows: when in use, firstly, the first solenoid valve 204, the auxiliary water pump 205, the display controller 207, the auxiliary motor 208, the PH sensor 211, the second solenoid valve 214, the third solenoid valve 216 and the rotating motor 217 are connected to the power supply, and the acidic substance (in this embodiment, the acidic substance is hydrochloric acid with a concentration of about 35%) is connected to the installation pipe 206. When it is necessary to add waste alkali liquid to the inside of the tank body 1, the second solenoid valve 214 is started to open it, and then the waste alkali liquid is added to the tank through the liquid inlet pipe 213. When the waste alkali liquid needs to be neutralized, the auxiliary motor 208 is started to make the threaded rod 209 rotate forward or reverse, so that the mounting block 210 drives the pH sensor 211 to move up and down. When the pH sensor 211 is completely immersed in the waste alkali liquid, it can stop. The pH value of the internal waste alkali liquid is monitored by the pH sensor 211, and the pH value is displayed on the surface of the display controller 207 through a wire. When the pH value is greater than the value set in advance (in this embodiment, the waste alkali is neutralized to a pH value in the range of 6.5 to 7.5), the display controller 207 can The auxiliary water pump 205 and the first solenoid valve 204 can send an electrical signal through the wire to make the auxiliary water pump 205 run and open the first solenoid valve 204. At this time, the auxiliary water pump 205 can transfer the acidic substance to the multi-nozzle nozzle 202 through the diversion pipe 203, and then rely on the multi-nozzle nozzle 202 to evenly sprinkle the acidic substance into the tank body 1, and use the acidic substance to reduce the pH value of the waste alkali solution. At the same time, the rotating motor 217 is started to rotate the stirring rod 218. The stirring rod 218 can increase the neutralization speed of the waste alkali solution and the acidic substance when rotating. When the pH sensor 211 is When it is monitored that the pH value of the internal waste alkali liquid meets the standard, the auxiliary water pump 205 and the first solenoid valve 204 can be closed through the wire, so as to achieve the ability to monitor the internal waste alkali liquid in real time, and the amount of acidic substance used can be accurately controlled to avoid the situation where the waste alkali liquid does not meet the discharge standard due to excessive or insufficient amount of acidic substance used. When the waste alkali liquid needs to be discharged to the next process, the third solenoid valve 216 is started to open it, so that the waste alkali liquid can be discharged through the liquid outlet pipe 215, which not only increases the use effect of the waste alkali liquid in the neutralization reaction process, but also reduces the time of neutralization of the waste alkali liquid.

[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A waste alkali neutralization treatment device with a monitoring function, comprising a tank body (1), characterized in that: A monitoring mechanism (2) is arranged inside the tank body (1), and the monitoring mechanism (2) comprises a fixing ring (201), the top end of the fixing ring (201) is fixedly connected to the inner top wall of the tank body (1), the bottom end of the fixing ring (201) is fixedly connected to a multi-nozzle nozzle (202), the outer surface of the multi-nozzle nozzle (202) is fixedly connected to a guide water pipe (203), the left end of the guide water pipe (203) passes through the tank body (1) and extends to the left side of the tank body (1), the outer surface of the guide water pipe (203) is fixedly connected to a first solenoid valve (204), the left end of the guide water pipe (203) is fixedly connected to an auxiliary water pump (205), and the water inlet end of the auxiliary water pump (205) is fixedly connected to a mounting pipe (206).

2. The waste alkali neutralization treatment device with monitoring function according to claim 1 is characterized in that: An auxiliary motor (208) is fixedly connected to the upper surface of the tank body (1), and a threaded rod (209) is fixedly connected to the output end of the power of the auxiliary motor (208), and the bottom end of the threaded rod (209) passes through the tank body (1) and extends to the interior of the tank body (1).

3. The waste alkali neutralization treatment device with monitoring function according to claim 2 is characterized in that: The outer surface of the threaded rod (209) is threadedly connected to a mounting block (210), the interior of the mounting block (210) is clamped with a pH sensor (211), the outer surface of the threaded rod (209) is fixedly connected to a limit ring (212), and the pH sensor (211) is electrically connected to a display controller (207) via a wire.

4. The waste alkali neutralization treatment device with monitoring function according to claim 1 is characterized in that: The upper surface of the tank body (1) is fixedly connected to a liquid inlet pipe (213), and the outer surface of the liquid inlet pipe (213) is fixedly connected to a second solenoid valve (214).

5. The waste alkali neutralization treatment device with monitoring function according to claim 1 is characterized in that: The bottom surface of the tank body (1) is fixedly connected to a liquid outlet pipe (215), and the outer surface of the liquid outlet pipe (215) is fixedly connected to a third solenoid valve (216).

6. The waste alkali neutralization treatment device with monitoring function according to claim 1 is characterized in that: A rotating motor (217) is fixedly connected to the upper surface of the tank body (1), and a stirring rod (218) is fixedly connected to the output end of the power of the rotating motor (217), and the bottom end of the stirring rod (218) penetrates the tank body (1) and extends to the interior of the tank body (1).

7. The waste alkali neutralization treatment device with monitoring function according to claim 6 is characterized in that: The outer surface of the stirring rod (218) is sleeved with a rotating bearing (219), and the rotating bearing (219) is embedded in the interior of the tank body (1).

8. The waste alkali neutralization treatment device with monitoring function according to claim 3 is characterized in that: Two stabilizing blocks (220) are fixedly connected to the right side of the installation block (210), and each of the stabilizing blocks (220) is slidably connected to the interior of the tank body (1).

9. The waste alkali neutralization treatment device with monitoring function according to claim 2, characterized in that: An auxiliary bearing (221) is sleeved on the outer surface of the threaded rod (209), and the auxiliary bearing (221) is embedded in the interior of the tank body (1).

10. The waste alkali neutralization treatment device with monitoring function according to claim 1, characterized in that: A display controller (207) is fixedly connected to the front of the tank body (1), and the display controller (207) is electrically connected to the auxiliary water pump (205) and the first solenoid valve (204) respectively through wires.

Citation Information

Patent Citations

  • Waste alkali liquor neutralization reaction tank

    CN218981219U