Sludge concentration treatment device
By designing the drive gear, driven gear, tooth ring and stirring rod in the sludge concentration treatment device, uniform stirring of the sludge is achieved, and filtrate filtration is carried out through the filter plate and other structures, the problems of slow mixing reaction and unclear filtrate during sludge concentration treatment are solved, and the treatment efficiency and filtrate quality are improved.
Patent Information
- Application Number
- CN202420834698.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing sludge concentration treatment devices lack effective mixing and stirring mechanisms, resulting in slow mixing reaction rate between sludge and the agent, easy to agglomerate, and low filtrate clearness.
A sludge concentration treatment device is designed, using drive gears, driven gears, gear rings, stirring rods and other structures to achieve uniform stirring of the sludge, and filter the filtrate through the filter plate, limiting groove, spring and other structures.
Through the design of the stirring structure, the mixing uniformity and reaction rate between the sludge and the agent are improved, the sludge is absorbed, and the particles and impurities in the filtrate are reduced through the filter structure, and the clarity of the filtrate is improved.
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Figure CN222613167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge concentration treatment device. Background Art
[0002] With the development of social life, people pay more and more attention to environmental protection, so there are higher standards for the disposal of sludge. Treated sludge can be reused as fertilizer, soil conditioner and other resources. At the same time, sludge can be converted into biomass energy for utilization through technologies such as anaerobic digestion. This resource utilization method can not only reduce sludge discharge, but also realize the recycling of resources and reduce production costs. When treating sludge, a sludge concentration treatment device is needed to achieve sludge reduction and resource utilization.
[0003] When the existing concentration treatment device is used to concentrate the sludge, the sludge needs to be mixed with the additive in the concentration tank. Due to the lack of an effective mixing mechanism, the reaction rate between the sludge and the additive is slow. After a long time, the sludge is easy to clump in the tank, making it difficult to discharge the sludge. At the same time, when the filtrate is discharged, there will be more particles and impurities, making the clarity of the filtrate low. In view of the above problems, the technicians in this field have proposed a sludge concentration treatment device to solve the above problems. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a sludge concentration treatment device, which aims to improve the problem that the sludge concentration device in the prior art lacks a mixing and stirring mechanism, so that the sludge reacts slowly when mixed with the agent and is prone to agglomeration and is difficult to discharge.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge thickening treatment device, comprising a thickening tank, a motor is fixedly connected to the top of the thickening tank, the output end of the motor passes through the inner wall of the thickening tank and is fixedly connected to a driving gear, a triangular plate is rotatably connected between the driving gear and the output end of the motor, a plurality of driven gears are rotatably connected to the bottom of the triangular plate, a stirring rod is fixedly connected to the bottom of the driven gear, a plurality of stirring blades are fixedly connected to the outside of the stirring rod, a gear ring is fixedly connected to the inner wall of the thickening tank, a filter box is arranged on the right side of the outside of the thickening tank, and a filter plate is installed inside the filter box through a snap-on assembly.
[0006] Furthermore, the clamping assembly includes two limit grooves, and the two limit grooves are respectively opened on the left and right sides of the filter plate. A spring is fixedly connected to one side of the limit groove, and the other end of the spring is fixedly connected to a moving block. A pull rope is fixedly connected to one side of the moving block, and the adjacent ends of the two pull ropes are fixedly connected to a rotating rod, and a clamping block is fixedly connected to the other side of the moving block. Clamping grooves are opened on both the left and right sides of the filter box.
[0007] Furthermore, the outer side of the driving gear is meshed and connected with the plurality of driven gears respectively, and the outer sides of the plurality of driven gears are meshed and connected with the inner side of the gear ring respectively.
[0008] Furthermore, a feed inlet is arranged on the left side of the outside of the concentration tank, a supernatant outlet is arranged on the right side of the outside of the concentration tank, and a discharge port is arranged at the bottom of the concentration tank.
[0009] Furthermore, the outer portion of the moving block is slidably connected to the inner wall of the limiting groove, and the outer portion of the spring is slidably connected to the inner wall of the limiting groove.
[0010] Furthermore, the longitudinal section of the card block is set to be square, and the outside of the card block is slidably connected to the inside of the card slot.
[0011] Furthermore, the outside of the pull rope is slidably connected to the inside of the filter plate, and the bottom of the rotating rod is rotatably connected to the inside of the filter plate.
[0012] Furthermore, the outside of the filter plate is slidably connected to the inner wall of the filter box, and the outside of the filter box is provided with a filtrate outlet.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the driving gear, the driven gear, the gear ring, the stirring rod and other structures are mutually coordinated to achieve the stirring of the sludge in the concentration tank, so that the sludge and the treatment agent are mixed more evenly, the reaction rate after mixing is accelerated, and the sludge is prevented from agglomerating and being difficult to discharge after treatment.
[0015] 2. In the utility model, the filter plate, limit groove, spring, pull rope, clamp block and other structures cooperate with each other to realize the operation of filtering the filtrate discharged from the sludge treatment, reduce the particles and impurities in the filtrate, improve the treatment effect, and at the same time fix the filter plate by clamping, which is convenient for disassembly and cleaning of the filter plate and reduces the maintenance cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional diagram of a sludge concentration treatment device proposed by the utility model;
[0017] Figure 2This is a schematic diagram of the internal structure of a concentration tank of a sludge concentration treatment device proposed by the utility model;
[0018] Figure 3 A cross-sectional view of a filter box of a sludge concentration treatment device proposed in the utility model;
[0019] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0020] Legend:
[0021] 1. Concentration tank; 2. Motor; 3. Driving gear; 4. Driven gear; 5. Triangular plate; 6. Gear ring; 7. Stirring rod; 8. Stirring blade; 9. Filter box; 10. Filter plate; 11. Rotating rod; 12. Limiting groove; 13. Moving block; 14. Spring; 15. Pull rope; 16. Block; 17. Slot; 18. Feed inlet; 19. Supernatant outlet; 20. Filtrate outlet; 21. Discharge outlet. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a sludge thickening treatment device, including a thickening tank 1, a motor 2 is fixedly connected to the top of the thickening tank 1, the output end of the motor 2 passes through the inner wall of the thickening tank 1 and is fixedly connected to a driving gear 3, a triangular plate 5 is rotatably connected between the driving gear 3 and the output end of the motor 2, a plurality of driven gears 4 are rotatably connected to the bottom of the triangular plate 5, a stirring rod 7 is fixedly connected to the bottom of the driven gear 4, a plurality of stirring blades 8 are fixedly connected to the outside of the stirring rod 7, a gear ring 6 is fixedly connected to the inner wall of the thickening tank 1, a filter box 9 is arranged on the right side of the outside of the thickening tank 1, a filter plate 10 is installed inside the filter box 9 through a clamping assembly, the outer side of the driving gear 3 is meshed with the plurality of driven gears 4 respectively, and the outer sides of the plurality of driven gears 4 are meshed with the inner side of the gear ring 6 respectively.
[0024] Specifically, the sludge can be treated through the concentration tank 1 to reduce the water content in the sludge and realize the sludge concentration operation. The operation of the motor 2 can drive the driving gear 3 to rotate, and then the multiple driven gears 4 meshed and connected on the outside thereof can rotate. The driven gear 4 is combined with the gear ring 6, so that the driven gear 4 can achieve the effect of moving while rotating and under the support of the triangular plate 5, thereby driving the stirring rod 7 to rotate. The multiple stirring blades 8 connected to the outside of the stirring rod 7 can fully stir the sludge, so that the mixing between the sludge and the treatment agent is more uniform, and the reaction speed is also faster, thereby improving the working efficiency of the sludge concentration. The filtrate in the sludge can be filtered through the filter plate 10 installed inside the filter box 9, reducing the discharge of particles and impurities and improving the clarity of the filtrate.
[0025] Reference Figure 3 and Figure 4 The clamping assembly includes two limit grooves 12, which are respectively opened on the left and right sides of the filter plate 10. A spring 14 is fixedly connected to one side of the limit groove 12, and a moving block 13 is fixedly connected to the other end of the spring 14. A pull rope 15 is fixedly connected to one side of the moving block 13. The proximal ends of the two pull ropes 15 are fixedly connected to the rotating rod 11, and a clamping block 16 is fixedly connected to the other side of the moving block 13. Slots 17 are opened on the left and right sides of the filter box 9. The outside of the moving block 13 is slidably connected to the inner wall of the limit groove 12, the outside of the spring 14 is slidably connected to the inner wall of the limit groove 12, the longitudinal section of the clamping block 16 is set to a square, the outside of the clamping block 16 is slidably connected to the inside of the slot 17, the outside of the pull rope 15 is slidably connected to the inside of the filter plate 10, and the bottom of the rotating rod 11 is rotatably connected to the inside of the filter plate 10.
[0026] Specifically, the movement of the moving block 13 and the spring 14 can be restricted by the limit groove 12, so that when the rotating rod 11 is twisted, the pull rope 15 can be driven to reel in, and the moving block 13 is pulled to move inside the limit groove 12 by the two pull ropes 15, thereby causing the spring 14 to contract, and the moving block 13 can drive the card block 16 to disengage from the card slot 17, so that the filter plate 10 can be taken out of the filter box 9 and then cleaned to avoid clogging of the filter screen due to long-term use, thereby affecting the filtering effect. The longitudinal section of the card block 16 is set to be square, so that when the card block 16 is inserted into the inside of the card slot 17, the splicing is more firm, so that the filter plate 10 is not easy to loosen after installation. The spring 14 can release elastic potential energy when the filter plate 10 is installed, and push the card block 16 into the card slot 17 to complete the plug-in fit, thereby fixing the filter plate 10.
[0027] Reference Figure 1 and Figure 3A feed inlet 18 is provided on the left side of the outside of the concentration tank 1, a supernatant outlet 19 is provided on the right side of the outside of the concentration tank 1, a discharge port 21 is provided at the bottom of the concentration tank 1, the outside of the filter plate 10 is slidably connected to the inner wall of the filter box 9, and a filtrate outlet 20 is provided on the outside of the filter box 9.
[0028] Specifically, the sludge to be treated can be injected into the concentration tank 1 through the feed port 18 to facilitate subsequent treatment. The supernatant generated by the treated sludge can be discharged through the supernatant outlet 19 and then transported to the storage tank. The treated sludge is discharged into the mud hopper through the discharge port 21 to realize the collection of the concentrated sludge. After the filtrate is filtered through the filter plate 10 inside the filter box 9, it can be discharged from the filtrate outlet 20 for the next step of treatment. At the same time, impurities and particulate matter mixed therein are reduced, and the clarity is improved.
[0029] Working principle: When using this device, sludge can be injected into the concentration tank 1 through the feed port 18, and then the motor 2 can be started after adding the agent into the tank. The operation of the motor 2 drives the driving gear 3 to rotate, and with the cooperation of the gear ring 6 fixed inside the concentration tank 1, the three driven gears 4 are rotated at the bottom of the triangular plate 5, so as to drive the stirring rod 7 to rotate, and stir the sludge in the tank through the multiple stirring blades 8 connected to the outside, so as to speed up the mixing of the sludge and the treatment agent, increase the reaction rate, and thus concentrate the sludge. The clear liquid produced by the treated sludge will be discharged from the supernatant outlet 19, and the filtrate in the sludge will enter the filter box 9 installed outside the concentration tank 1, and after being filtered by the filter plate 10, it will be discharged from the filtrate outlet 20 to the filtrate buffer tank.
[0030] If the filter plate 10 needs to be disassembled for cleaning, the rotating rod 11 on the top of the filter box 9 can be rotated to drive the two pull ropes 15 connected to the bottom to contract, thereby making the moving block 13 connected to the other end of the pull rope 15 slide inside the limit groove 12, applying pressure to the spring 14 to make it contract, and at the same time driving the card block 16 to disengage from the card slot 17. At this time, the filter plate 10 can be removed from the inside of the filter box 9 for cleaning or replacement, thereby avoiding clogging after long-term use that affects the filtering effect. When installing, repeat the above steps and release the rotating rod 11 when the card block 16 corresponds to the card slot 17, so that the spring 14 releases its elastic potential energy, pushing the card block 16 and the card slot 17 to complete the plug-in fit, thereby fixing the filter plate 10. Fixing the filter plate 10 by card connection makes it easy to disassemble and clean the filter plate 10, thereby reducing the maintenance cost of the equipment.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sludge concentration treatment device, comprising a concentration tank (1), characterized in that: The top of the concentrating tank (1) is fixedly connected to a motor (2); the output end of the motor (2) penetrates the inner wall of the concentrating tank (1) and is fixedly connected to a driving gear (3); a triangular plate (5) is rotatably connected between the driving gear (3) and the output end of the motor (2); a plurality of driven gears (4) are rotatably connected to the bottom of the triangular plate (5); a stirring rod (7) is fixedly connected to the bottom of the driven gear (4); a plurality of stirring blades (8) are fixedly connected to the outside of the stirring rod (7); a gear ring (6) is fixedly connected to the inner wall of the concentrating tank (1); a filter box (9) is arranged on the right side of the outside of the concentrating tank (1); a filter plate (10) is installed inside the filter box (9) through a snap-on assembly.
2. A sludge concentration treatment device according to claim 1, characterized in that: The clamping assembly comprises two limiting grooves (12), the two limiting grooves (12) are respectively arranged on the left and right sides of the filter plate (10), one side of the limiting groove (12) is fixedly connected with a spring (14), the other end of the spring (14) is fixedly connected with a moving block (13), one side of the moving block (13) is fixedly connected with a pull rope (15), the adjacent ends of the two pull ropes (15) are fixedly connected with a rotating rod (11), the other side of the moving block (13) is fixedly connected with a clamping block (16), and clamping grooves (17) are arranged on the left and right sides of the filter box (9).
3. A sludge concentration treatment device according to claim 1, characterized in that: The outer side of the driving gear (3) is meshed and connected with the plurality of driven gears (4) respectively, and the outer sides of the plurality of driven gears (4) are meshed and connected with the inner side of the gear ring (6) respectively.
4. A sludge concentration treatment device according to claim 1, characterized in that: The left side of the outside of the concentration tank (1) is provided with a feed inlet (18), the right side of the outside of the concentration tank (1) is provided with a supernatant outlet (19), and the bottom of the concentration tank (1) is provided with a discharge port (21).
5. A sludge concentration treatment device according to claim 2, characterized in that: The outside of the moving block (13) is slidably connected to the inner wall of the limiting groove (12), and the outside of the spring (14) is slidably connected to the inner wall of the limiting groove (12).
6. A sludge concentration treatment device according to claim 2, characterized in that: The longitudinal section of the card block (16) is arranged to be square, and the outside of the card block (16) is slidably connected to the inside of the card slot (17).
7. A sludge concentration treatment device according to claim 2, characterized in that: The outside of the pull rope (15) is slidably connected to the inside of the filter plate (10), and the bottom of the rotating rod (11) is rotatably connected to the inside of the filter plate (10).
8. A sludge concentration treatment device according to claim 1, characterized in that: The outside of the filter plate (10) is slidably connected to the inner wall of the filter box (9), and the outside of the filter box (9) is provided with a filtrate outlet (20).