Novel coating equipment for hollow glass

By designing a new type of equipment for hollow glass coating processing, and using hydraulic cylinders, servo motors and other components to achieve automated loading and coating operations, the problems of glass plate weight and operation complexity in hollow glass coating processing are solved, and processing efficiency and operation convenience are improved.

CN222613197UActive Publication Date: 2025-03-14TANGHE HONG SHENG MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421045049.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

During the process of hollow glass coating, the weight and operation complexity of the glass plate lead to inconvenient handling and loading and unloading operations, affecting the coating processing efficiency.

Method used

A new type of hollow glass coating equipment was designed, using base, mounting frame, hydraulic cylinder, coating spray module, support plate, hollow plate, air extraction component and suction cup. Through the cooperation of hydraulic cylinder and servo motor, the automatic loading and unloading of the glass plate and coating operations are realized.

Benefits of technology

Through automated conveying, loading and unloading and coating operations, the equipment simplifies the processing flow of glass plates, and improves the efficiency and convenience of hollow glass coating processing.

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Abstract

The utility model belongs to the technical field of glass coating equipment, and particularly relates to novel hollow glass coating equipment which comprises a base, a mounting frame, a hydraulic cylinder, a first adjusting assembly, a coating spraying module, two supporting plates, two hollow plates, two second adjusting assemblies, a plurality of suction cups, two air exhaust assemblies, a third adjusting assembly and a conveying assembly. The mounting frame is fixedly mounted on the base, the hydraulic cylinder is fixedly mounted on the mounting frame, the first adjusting assembly is arranged at the working end of the hydraulic cylinder, the coating spraying module is arranged on the first adjusting assembly, the two supporting plates are both slidably mounted on the base, and the third adjusting assembly and the conveying assembly are both arranged on the mounting frame. The device is reasonable in design, can be used for conveying, loading and unloading glass plates, can be used for spraying and coating the glass plates according to requirements, is simple to operate, and effectively improves the coating efficiency of hollow glass.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass coating equipment, in particular to a new type of coating equipment for hollow glass. Background Art

[0002] Insulating glass is composed of two or more layers of flat glass. Glass coating is a process of coating one or more layers of metal, alloy or metal compound thin film on the surface of glass to change the optical properties of the glass and meet certain specific requirements. When performing insulating glass coating processing, the glass must be fixed first, and then coated. After the coating is completed, it needs to be removed and the two glass plates are bonded and fixed together to form insulating glass. Due to the heavy weight of the glass plate, it is not convenient to carry and load and unload. At the same time, after the coating is completed, it is necessary to carry and unload. The operation is relatively cumbersome, which will affect the efficiency of the insulating glass coating processing. Therefore, the utility model proposes a new type of insulating glass coating equipment to solve the above problems.

[0003] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0004] The above technical objectives of the utility model are achieved through the following technical solutions: a new type of insulating glass coating equipment, including a base, a mounting frame, a hydraulic cylinder, an adjustment component one, a coating spraying module, two support plates, two hollow plates, two adjustment components two, a plurality of suction cups, two exhaust components, an adjustment component three and a conveying component;

[0005] The mounting frame is fixedly mounted on the base, the hydraulic cylinder is fixedly mounted on the mounting frame, the adjusting component one is arranged at the working end of the hydraulic cylinder, the coating spraying module is arranged on the adjusting component one, the two support plates are both slidably mounted on the base, the adjusting component three and the conveying component are both arranged on the mounting frame, and the adjusting component three is connected to the two support plates, the two adjusting components two are respectively arranged on the corresponding support plates, the two hollow plates are respectively arranged on the corresponding adjusting components two, the two exhaust components are respectively arranged on the corresponding hollow plates, and the multiple suction cups are respectively fixedly mounted on the side of the two hollow plates close to each other.

[0006] Preferably, the adjustment component 1 includes an upper plate, a lower plate and a servo motor 1, the upper plate is fixedly mounted on the working end of the hydraulic cylinder, the servo motor 1 is fixedly mounted on the bottom side of the upper plate, the lower plate is fixedly mounted on the output shaft of the servo motor 1, and the coating spray module is fixedly mounted on the bottom side of the lower plate.

[0007] Preferably, an annular clamping block is fixedly mounted on one side of the upper plate and the lower plate that are close to each other, and the two annular clamping blocks are slidably connected.

[0008] Preferably, the second adjustment component includes a second servo motor and a plurality of ball bearings. The sides of the support plate and the hollow plate that are close to each other are inclined at 45 degrees. The second servo motor is fixedly installed on the top side of the support plate. The output shaft of the second servo motor is fixedly connected to the hollow plate. The sides of the hollow plate and the support plate that are close to each other are provided with an annular groove centered on the second servo motor, and a plurality of ball bearings are rollingly installed in the two annular grooves.

[0009] Preferably, the adjustment component three includes a bidirectional screw, an adjustment motor and two guide rods. The bidirectional screw is rotatably installed on the mounting frame, and the bidirectional screw is threadedly connected to the two support plates. The adjustment motor is fixedly installed on the mounting frame, and the output shaft of the adjustment motor is axially fixedly connected to the bidirectional screw. Two guide rods are fixedly installed on the mounting frame, and the two guide rods are slidably connected to the two support plates.

[0010] Preferably, the exhaust assembly includes an exhaust fan, an exhaust pipe and a solenoid valve, the exhaust fan is fixedly installed on the top side of the hollow plate, the air inlet of the exhaust fan is connected to the same exhaust pipe on the hollow plate, and the solenoid valve is fixedly installed on the exhaust pipe.

[0011] Preferably, the conveying assembly includes two support shafts, four conveying rollers, a conveying motor and two conveyor belts. The two support shafts are rotatably mounted on the mounting frame, two conveying rollers are fixedly sleeved on the two support shafts, the two conveying rollers on the same side are transmission-connected to the same conveyor belt, the conveying motor is fixedly mounted on the mounting frame, and the output shaft of the conveying motor is axially fixedly connected to the support shaft on the rear side.

[0012] Preferably, a support plate is horizontally fixedly mounted on the mounting frame, and the support plate is in contact with the two conveyor belts.

[0013] The beneficial effects of the present invention are as follows: in the present invention, the glass plate can be conveyed by the conveying component, and the glass plate can be loaded with the cooperation of the adjusting component 2, the exhaust component and the suction cup; the glass plate can be sprayed and coated as needed by the arranged adjusting component 1, the hydraulic cylinder and the coating spraying component; and the two glass plates can be abutted and fixed under the action of the adjusting component 3, thereby completing the processing of the hollow glass; and the glass plate can be unloaded with the cooperation of the adjusting component 2; the operation is simple, and the efficiency of the hollow glass coating processing can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 This is a three-dimensional structural schematic diagram of a new type of insulating glass coating equipment proposed by the utility model;

[0016] Figure 2 This is a cross-sectional structural schematic diagram of a new type of insulating glass coating equipment proposed by the utility model;

[0017] Figure 3 This is a structural schematic diagram of part A of a new type of insulating glass coating equipment proposed by the utility model;

[0018] Figure 4 This is a schematic structural diagram of the support plate and the adjustment assembly proposed in the utility model.

[0019] In the figure: 1. base; 11. mounting frame; 12. support plate; 2. hydraulic cylinder; 21. upper plate; 211. servo motor one; 22. lower plate; 23. coating spray module; 3. support plate; 301. bidirectional screw; 302. adjustment motor; 303. guide rod; 31. servo motor two; 4. hollow plate; 41. exhaust fan; 42. exhaust pipe; 421. solenoid valve; 43. suction cup; 5. support shaft; 51. conveyor roller; 52. conveyor belt; 53. conveyor motor. DETAILED DESCRIPTION

[0020] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Reference Figure 1-4A new type of insulating glass coating equipment includes a base 1, a mounting frame 11, a hydraulic cylinder 2, a coating spraying module 23, two support plates 3, two hollow plates 4 and a plurality of suction cups 43. The mounting frame 11 is fixedly mounted on the base 1, the hydraulic cylinder 2 is fixedly mounted on the mounting frame 11, an upper plate 21 is fixedly mounted on the working end of the hydraulic cylinder 2, a servo motor 211 is fixedly mounted on the bottom side of the upper plate 21, a lower plate 22 is fixedly mounted on the output shaft of the servo motor 211, and a coating spraying module 23 is fixedly mounted on the bottom side of the lower plate 22. The coating spraying module 23 can be adjusted in angle, so that it can be When necessary, the glass plates on both sides are sprayed and coated. The two support plates 3 are slidably mounted on the base 1. A bidirectional lead screw 301 is rotatably mounted on the mounting frame 11. The bidirectional lead screw 301 is threadedly connected to the two support plates 3. An adjusting motor 302 is fixedly mounted on the mounting frame 11. The output shaft of the adjusting motor 302 is axially fixedly connected to the bidirectional lead screw 301. Two guide rods 303 are fixedly mounted on the mounting frame 11. The two guide rods 303 are slidably connected to the two support plates 3, and can control the two support plates 3 to maintain stable movement in opposite directions. The support plates 3 and the hollow plate 4 are close to each other. The two sides are inclined at 45 degrees. A servo motor 2 31 is fixedly installed on the top side of the support plate 3. The output shaft of the servo motor 2 31 is fixedly connected to the hollow plate 4. An annular groove is opened on the side of the hollow plate 4 and the support plate 3 close to each other based on the servo motor 2 31 as the center. A plurality of balls are rollingly installed in the two annular grooves, which can adjust the angle of the hollow plate 4, so that the glass plate can be adjusted to a vertical state and a horizontal state, thereby facilitating the loading and unloading operations of the glass plate. A plurality of suction cups 43 are respectively fixedly installed on the side of the two hollow plates 4 close to each other. An exhaust fan 41 is fixedly installed on the top side of the hollow plate 4. The air inlet of the exhaust fan 41 is connected to the same exhaust pipe 42 on the hollow plate 4, and a solenoid valve 421 is fixedly installed on the exhaust pipe 42, which can extract the air in the hollow plate 4, so as to facilitate the suction cup 43 to adsorb the glass plate. Two support shafts 5 are rotatably installed on the mounting frame 11, and two conveying rollers 51 are fixedly sleeved on the two support shafts 5. The two conveying rollers 51 on the same side are transmission-connected with the same conveyor belt 52. A conveying motor 53 is fixedly installed on the mounting frame 11, and the output shaft of the conveying motor 53 is axially fixedly connected to the support shaft 5 on the rear side, so as to be able to convey the glass plate.

[0022] In this embodiment, an annular clamping block is fixedly installed on one side of the upper plate 21 and the lower plate 22 that are close to each other. The two annular clamping blocks are slidably connected, which can maintain good stability between the upper plate 21 and the lower plate 22, thereby enabling the lower plate 22 to maintain stable rotation in the horizontal plane.

[0023] In this embodiment, a support plate 12 is horizontally fixedly mounted on the mounting frame 11 . The support plate 12 is in contact with the two conveyor belts 52 and can provide stable support for the conveyor belts 52 , so that the conveyor belts 52 can stably convey the glass plates.

[0024] Working principle: When in use, first turn on the power supply, place the glass plates to be coated on the two conveyor belts 52 respectively, and control the conveyor belts 52 to synchronously convey the glass plates through the conveying motor 53, the support shaft 5 and the conveying pipe, and then control the hollow plate 4 to deflect 90 degrees to a horizontal state through the servo motor 2 31, and then use the exhaust fan 41 to cooperate with the exhaust pipe 42 to extract the air in the hollow plate 4, so that the suction cup 43 adsorbs the glass plate on the suction cup 43, and control the servo motor 2 31 to rotate 90 degrees to adjust the glass plate to a vertical state, and then control the coating spray module 23 to move downward through the hydraulic cylinder 2 and coat one of the glass plates. When the other glass plate needs to be coated, first move the coating spray module 23. After the coating is completed, the two support plates 3 are controlled to move toward each other by adjusting the motor 302 to release the air, so that the suction cup 43 on one side is separated from the glass plate. The hollow plate 4 is controlled to rotate 90 degrees to adjust the processed glass plate to the top of a conveyor belt 52. The corresponding hollow plate 4 is released by another solenoid valve 421, so that the processed glass plate can be placed on the conveyor belt 52.

[0025] The above is a detailed introduction to a new type of insulating glass coating equipment provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A new type of insulating glass coating equipment, characterized in that: It comprises a base (1), a mounting frame (11), a hydraulic cylinder (2), an adjustment component 1, a coating spraying module (23), two support plates (3), two hollow plates (4), two adjustment components 2, a plurality of suction cups (43), two air extraction components, an adjustment component 3 and a conveying component; The mounting frame (11) is fixedly mounted on the base (1), the hydraulic cylinder (2) is fixedly mounted on the mounting frame (11), the adjusting component 1 is arranged at the working end of the hydraulic cylinder (2), the coating spray module (23) is arranged on the adjusting component 1, the two support plates (3) are slidably mounted on the base (1), the adjusting component 3 and the conveying component are arranged on the mounting frame (11), and the adjusting component 3 is connected to the two support plates (3), the two adjusting components 2 are respectively arranged on the corresponding support plates (3), the two hollow plates (4) are respectively arranged on the corresponding adjusting components 2, the two exhaust components are respectively arranged on the corresponding hollow plates (4), and the plurality of suction cups (43) are respectively fixedly mounted on the sides of the two hollow plates (4) close to each other.

2. The novel coating equipment for insulating glass according to claim 1 is characterized in that: The adjustment component 1 comprises an upper plate (21), a lower plate (22) and a servo motor 1 (211); the upper plate (21) is fixedly mounted on the working end of the hydraulic cylinder (2); the servo motor 1 (211) is fixedly mounted on the bottom side of the upper plate (21); the lower plate (22) is fixedly mounted on the output shaft of the servo motor 1 (211); and the coating spray module (23) is fixedly mounted on the bottom side of the lower plate (22).

3. The novel coating equipment for insulating glass according to claim 2 is characterized in that: An annular clamping block is fixedly mounted on one side of the upper plate (21) and the lower plate (22) that are close to each other, and the two annular clamping blocks are slidably connected.

4. The novel coating equipment for insulating glass according to claim 1 is characterized in that: The second adjustment component comprises a second servo motor (31) and a plurality of ball bearings. The sides of the support plate (3) and the hollow plate (4) that are close to each other are both inclined at 45 degrees. The top side of the support plate (3) is fixedly mounted with the second servo motor (31). The output shaft of the second servo motor (31) is fixedly connected to the hollow plate (4). The sides of the hollow plate (4) and the support plate (3) that are close to each other are both provided with an annular groove centered on the second servo motor (31). The plurality of ball bearings are rollingly mounted in the two annular grooves.

5. The novel coating equipment for insulating glass according to claim 1 is characterized in that: The adjustment component three comprises a bidirectional lead screw (301), an adjustment motor (302) and two guide rods (303); the bidirectional lead screw (301) is rotatably mounted on the mounting frame (11); the bidirectional lead screw (301) is threadedly connected to the two support plates (3); the adjustment motor (302) is fixedly mounted on the mounting frame (11); the output shaft of the adjustment motor (302) is axially fixedly connected to the bidirectional lead screw (301); the two guide rods (303) are fixedly mounted on the mounting frame (11); and the two guide rods (303) are both slidably connected to the two support plates (3).

6. The novel coating equipment for insulating glass according to claim 1 is characterized in that: The air extraction assembly comprises an exhaust fan (41), an exhaust pipe (42) and an electromagnetic valve (421); the exhaust fan (41) is fixedly mounted on the top side of the hollow plate (4); an air inlet of the exhaust fan (41) and the hollow plate (4) are connected to the same exhaust pipe (42); and the electromagnetic valve (421) is fixedly mounted on the exhaust pipe (42).

7. The novel coating equipment for insulating glass according to claim 1 is characterized in that: The conveying assembly comprises two supporting shafts (5), four conveying rollers (51), a conveying motor (53) and two conveying belts (52); the two supporting shafts (5) are rotatably mounted on a mounting frame (11); two conveying rollers (51) are fixedly sleeved on the two supporting shafts (5); the two conveying rollers (51) located on the same side are drivingly connected to the same conveying belt (52); the conveying motor (53) is fixedly mounted on the mounting frame (11); and the output shaft of the conveying motor (53) is axially fixedly connected to the supporting shaft (5) at the rear side.

8. The novel coating equipment for insulating glass according to claim 7 is characterized in that: A support plate (12) is fixedly mounted horizontally on the mounting frame (11), and the support plate (12) is in contact with two conveyor belts (52).