CO2 incubator controller

By designing the CO2 incubator controller, the existing CO2 incubator has solved the problems of high cost, high energy consumption, difficulty in cleaning and disinfection and high potential pollution risks, and stable control of CO2 concentration and temperature has been achieved, energy consumption and pollution risks have been reduced, and heating efficiency and cleaning and disinfection efficiency have been improved.

CN222613349UActive Publication Date: 2025-03-14CHANGZHOU OURUI ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202420951500.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-14
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing CO2 incubators have problems such as high cost, high energy consumption, difficulty in cleaning and disinfection, and high potential pollution risks.

Method used

A CO2 incubator controller is designed, including an instrument control panel, CO2 sensor, CO2 valve, CO2 air pump, temperature sensor, heater and control screen. The controller automatically adjusts the CO2 concentration and temperature in real time, increases sterilization lamps and pressure plates to improve cleaning and disinfection efficiency and safety.

Benefits of technology

It realizes stable control of CO2 concentration and temperature, reduces energy consumption, simplifies the cleaning and disinfection process, reduces the risk of pollution, and improves the efficiency and stability of heating.

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Abstract

The utility model relates to a controller, in particular to a CO2 incubator controller, which is characterized in that an instrument control panel is electrically connected with a CO2 sensor, a CO2 valve, a CO2 sucking pump, a temperature sensor, a heater and a control screen; the CO2 sensor monitors the concentration of CO2 in the incubator, when the concentration is lower than a preset value, the instrument control panel controls the CO2 valve to be opened, and when the concentration is higher than the preset value, the instrument control panel controls the CO2 sucking pump to be started; the temperature sensor monitors the temperature in the incubator, and when the temperature is lower than a preset value, the instrument control panel controls the heater to heat; the instrument control panel displays various data through the control screen and issues instructions to the instrument control panel through the control screen, and the heating device has the advantages of being easy to maintain and operate, low in energy consumption, high in reliability and stable in heating.
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Description

Technical Field

[0001] The utility model relates to a controller, in particular to a CO2 incubator controller. Background Art

[0002] The existing CO2 incubator has the following disadvantages:

[0003] Higher cost: CO2 incubators require complex control systems to maintain stable CO2 concentration, temperature and humidity.

[0004] High energy consumption: CO2 incubators consume more energy when maintaining a constant CO2 concentration and temperature, especially when the door is opened frequently, which leads to energy waste.

[0005] Difficult to clean and disinfect: Although some CO2 incubators use easy-to-clean materials, such as a 100% pure copper interior surface, CO2 incubators can be more difficult to clean and disinfect overall, requiring special handling and maintenance procedures.

[0006] High potential risk of contamination: If the CO2 incubator is not cleaned and maintained properly, it may increase the risk of contamination during cell culture.

[0007] Differences in heating systems: The heating systems of CO2 incubators are divided into water-jacketed and air-jacketed types, each with its own advantages and disadvantages. For example, water-jacketed heating is more stable, but the heating speed is slower; air-jacketed heating is faster, but the stability is slightly inferior. Utility Model Content

[0008] The technical problem to be solved by the utility model is: to provide a CO2 incubator controller in order to overcome the deficiencies in the prior art.

[0009] The utility model solves the technical problem by adopting the following technical solution: a CO2 incubator controller, comprising an instrument control panel, on which a CO2 sensor, a CO2 valve, a CO2 air pump, a temperature sensor, a heater and a control panel are electrically connected;

[0010] The CO2 sensor monitors the CO2 concentration in the incubator. When the concentration is lower than the preset value, the instrument control board controls the CO2 valve to open. When the concentration is higher than the preset value, the instrument control board controls the CO2 exhaust pump to start.

[0011] The temperature sensor monitors the temperature in the incubator. When the temperature is lower than the preset value, the instrument control panel controls the heater to heat up.

[0012] The instrument control panel displays various data through the control screen and issues instructions to the instrument control panel through the control screen.

[0013] Furthermore, the CO2 sensor has an accuracy of 0.1% and a fluctuation of 0.2%; a CO2 measurement range of 0.0% to 20.0%; and a CO2 control range of 0.0% to 20.0%.

[0014] Furthermore, the number of the temperature sensors and the number of the heaters are both multiple,

[0015] The temperature sensors include ambient temperature sensor, door temperature sensor, over-temperature sensor and box temperature sensor;

[0016] The heater includes a box heater, a door heater and a sub-heater;

[0017] The box heater starts according to the feedback data of the box temperature sensor, the door heater starts according to the feedback data of the door temperature sensor, and the auxiliary heater assists in heating;

[0018] Temperature sensor temperature measurement accuracy: 0.1℃, fluctuation 0.3℃;

[0019] Temperature sensor measuring range: 0.0℃~100℃;

[0020] Temperature control range: RT+3.0℃~50.0℃.

[0021] Furthermore, the heater delivers heated gas into the incubator via a fan, and the fan is electrically connected to the instrument control panel.

[0022] Furthermore, the instrument control panel is also electrically connected to one or more of a sterilization lamp, an expansion interface, a humidity sensor and a pressure plate.

[0023] The beneficial effects of the utility model are as follows: the CO2 incubator controller of the utility model first monitors the concentration of CO2 in the incubator in real time through the CO2 sensor, opens the CO2 suction pump to discharge when the concentration is high, and opens the CO2 valve to supplement CO2 when the concentration is low, so as to ensure that the concentration of CO2 in the incubator is maintained at the set value;

[0024] Secondly, the heating method is changed, and the heating is divided into two parts: heating inside the box and heating the door. This is to deal with the problem of frequent opening of the door causing a sudden drop in the temperature inside the box and slow heating after closing the door. The heated gas is sent into the incubator through a fan, which is more efficient, more uniform and more stable than the existing one.

[0025] Finally, by adding a pressure plate to sense whether the door is closed properly, energy consumption can be reduced; using a sterilization lamp for disinfection, if permitted, the incubator can be sterilized while in use to solve the problems of high difficulty in cleaning and disinfecting the incubator and high potential contamination risk during the use of the incubator.

[0026] In summary, the utility model has the characteristics of simple maintenance, simple operation, low energy consumption, high reliability and stable heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Figure 1 A CO2 incubator controller shown includes an instrument control panel, on which a CO2 sensor, a CO2 valve, a CO2 air pump, a temperature sensor, a heater and a control panel are electrically connected;

[0031] The CO2 sensor monitors the CO2 concentration in the incubator. When the concentration is lower than the preset value, the instrument control board controls the CO2 valve to open and fill the incubator with CO2. When the concentration is higher than the preset value, the instrument control board controls the CO2 vacuum pump to start and discharge the excess CO2 from the incubator. The CO2 sensor accuracy is 0.1%, with a fluctuation of 0.2%. The CO2 measurement range is 0.0% to 20.0%. The CO2 control range is 0.0% to 20.0%, which solves the problem of high energy consumption.

[0032] The temperature sensor monitors the temperature in the incubator. When the temperature is lower than the preset value, the instrument control panel controls the heater to heat up.

[0033] There are multiple temperature sensors and heaters.

[0034] The temperature sensors include ambient temperature sensor, door temperature sensor, over-temperature sensor and box temperature sensor;

[0035] The heater includes a box heater, a door heater and a sub-heater;

[0036] The box heater is started according to the feedback data of the box temperature sensor, the door heater is started according to the feedback data of the door temperature sensor, and the auxiliary heater assists in heating; the temperature sensor temperature measurement accuracy: 0.1℃, fluctuation 0.3℃; the temperature sensor temperature measurement range: 0.0℃~100℃; the temperature control range: RT+3.0℃~50.0℃, the heater sends the heated gas into the incubator through the fan, and the fan is electrically connected to the instrument control board.

[0037] The instrument control panel is also electrically connected to one or more of a sterilization lamp, an expansion interface, a humidity sensor and a pressure plate. The instrument control panel displays various data through a control screen and issues instructions to the instrument control panel through the control screen.

[0038] Sterilization lamp is used for daily disinfection. If the culture medium permits, the sterilization lamp can be used together with the incubator. The sterilization lamp is turned off when the staff opens the door and turned on after closing the door.

[0039] The pressure plate can be used to detect whether the door is closed properly.

[0040] The humidity sensor will sound an alarm when the humidity is high and the staff will replace the desiccant.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A CO2 incubator controller, characterized in that: It includes an instrument control panel, on which a CO2 sensor, a CO2 valve, a CO2 air pump, a temperature sensor, a heater and a control panel are electrically connected; The CO2 sensor monitors the CO2 concentration in the incubator. When the concentration is lower than the preset value, the instrument control board controls the CO2 valve to open. When the concentration is higher than the preset value, the instrument control board controls the CO2 exhaust pump to start. The temperature sensor monitors the temperature in the incubator. When the temperature is lower than the preset value, the instrument control panel controls the heater to heat up. The instrument control panel displays various data through the control screen and issues instructions to the instrument control panel through the control screen.

2. The CO2 incubator controller according to claim 1, characterized in that: The CO2 sensor has an accuracy of 0.1% and a fluctuation of 0.2%; a CO2 measurement range of 0.0% to 20.0%; and a CO2 control range of 0.0% to 20.0%.

3. The CO2 incubator controller according to claim 1, characterized in that: The number of the temperature sensors and the number of the heaters are both multiple, The temperature sensors include ambient temperature sensor, door temperature sensor, over-temperature sensor and box temperature sensor; The heater includes a box heater, a door heater and a sub-heater; The box heater starts according to the feedback data of the box temperature sensor, the door heater starts according to the feedback data of the door temperature sensor, and the auxiliary heater assists in heating; Temperature sensor temperature measurement accuracy: 0.1℃, fluctuation 0.3℃; Temperature sensor measuring range: 0.0℃~100℃; Temperature control range: RT+3.0℃~50.0℃.

4. The CO2 incubator controller according to claim 1 or 3, characterized in that: The heater delivers heated gas into the incubator via a fan, and the fan is electrically connected to an instrument control panel.

5. The CO2 incubator controller according to claim 1, characterized in that: The instrument control panel is also electrically connected to one or more of a sterilization lamp, an expansion interface, a humidity sensor and a pressure plate.