Aluminum foil electrolytic corrosion device

By designing the gas collecting hood and collection components of the aluminum foil electrolytic corrosion device, as well as the liquid collection tank and transmission roller structure, the problems of waste acid gas diffusion and electrolyte waste during the electrolysis process are solved, and the waste gas collection and efficient utilization of electrolyte is achieved.

CN222613532UActive Publication Date: 2025-03-14ANHUI LIMU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420593612.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-14
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing aluminum foil electrolytic corrosion device will cause waste acid gas to diffuse during the electrolysis process, pollute the environment, and the electrolyte is easily wasted during the flushing process.

Method used

An aluminum foil electrolytic corrosion device is designed, including an electrolytic tank, a liquid collecting tank and a cleaning tank. The waste gas generated by the electrolytic process is collected through the air collecting hood and the collection assembly, and the waste of electrolytic liquid is reduced through the liquid collecting tank and the transmission roller structure.

Benefits of technology

It effectively reduces the diffusion of waste gas, reduces environmental pollution, improves resource utilization efficiency, reduces the waste of electrolyte, and improves the stability of aluminum foil transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the aluminum foil electrolytic corrosion device is characterized in that the top of an electrolytic bath is covered with a gas collecting hood, a collecting mechanism is arranged between the top of the gas collecting hood and the bottom of the electrolytic bath, a supporting frame is fixedly arranged on the top of a cleaning tank, a water pump is fixedly arranged on one side of the bottom of the cleaning tank, and the water pump is fixedly connected with a water outlet of the cleaning tank. The input end of the water pump communicates with a water inlet pipe, the output end of the water pump communicates with a water outlet pipe, one side of the water outlet pipe communicates with a first cleaning assembly, the top end of the water outlet pipe communicates with a second cleaning assembly, and the first cleaning assembly is arranged on the inner wall of the cleaning tank. The second cleaning assembly is arranged on the lower surface of the supporting frame. By means of the gas collecting hood and the collecting assembly, waste gas generated in the electrolysis process can be collected, so that environment pollution caused by waste gas diffusion can be effectively reduced, meanwhile, the collected waste gas can be recycled, and the resource utilization efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum foil electrolytic corrosion, in particular to an aluminum foil electrolytic corrosion device. Background Art

[0002] With the rapid development of the electronics industry, aluminum electrolytic capacitors are more widely used and their performance requirements are getting higher and higher. The corrosion-chemical foil for aluminum electrolytic capacitors is a special electronic material for basic components of the electronic information industry. The electrolytic corrosion process of aluminum foil generally includes: there are two or more pairs of cathode electrode plates in the corrosion solution, and the aluminum foil is passed between the electrode plates. The electrode plates are connected to the negative pole of the power supply, and the power-on roller is connected to the positive pole of the power supply. The power-on roller is in direct contact with the aluminum foil, and the aluminum foil is electrified by the electrification rod for electrolytic corrosion.

[0003] The existing aluminum foil electrolytic corrosion device still has some shortcomings, such as: 1. During the electrolysis process, some hydrogen chloride gas will volatilize and mix with the air to form waste acid gas and diffuse out. The diffusion of these waste acid gases will affect the air quality on the one hand, and also cause waste of resources on the other hand; 2. After the aluminum foil electrolytic corrosion, the aluminum foil needs to be cleaned to remove the electrolyte on the surface. When the aluminum foil just comes out of the electrolyte, a small amount of electrolyte will remain. Directly flushing the aluminum foil will cause waste of electrolyte. For this reason, an aluminum foil electrolytic corrosion device is designed. Utility Model Content

[0004] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide an aluminum foil electrolytic corrosion device to solve the problems mentioned in the background technology.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] An aluminum foil electrolytic corrosion device comprises an electrolytic cell, a liquid collecting cell and a cleaning cell for containing an electrolyte, wherein an electrode plate is arranged in the electrolytic cell, and aluminum foil is arranged through the electrolytic cell, the liquid collecting cell and the cleaning cell, a first power-on roller is rotatably connected to one side of the top of the electrolytic cell, a second power-on roller is rotatably connected to the other side of the top of the electrolytic cell, a first transmission roller is rotatably arranged inside the electrolytic cell, a second transmission roller is rotatably connected to the top of one side of the liquid collecting cell, a third transmission roller is rotatably arranged inside the liquid collecting cell, a fourth transmission roller is rotatably arranged on one side of the top of the cleaning cell, a fifth transmission roller is rotatably arranged inside the cleaning cell, and the aluminum foil is sequentially transmission-connected to the first power-on roller, the first transmission roller, the second power-on roller, the third transmission roller, the second transmission roller, the fifth transmission roller and the fourth transmission roller;

[0007] The top cover of the electrolytic cell is provided with an air collecting hood, and a collecting mechanism is provided between the top of the air collecting hood and the bottom of the electrolytic cell, a support frame is fixedly provided on the top of the cleaning tank, a water pump is fixedly provided on one side of the bottom of the cleaning tank, the input end of the water pump is connected to a water inlet pipe, the output end of the water pump is connected to a water outlet pipe, one side of the water outlet pipe is connected to a first cleaning component, the top end of the water outlet pipe is connected to a second cleaning component, the first cleaning component is arranged on the inner wall of the cleaning tank, and the second cleaning component is arranged on the lower surface of the support frame.

[0008] By adopting the above technical scheme, the waste gas generated in the electrolysis process can be collected through the gas collecting hood and the collecting assembly, thereby effectively reducing the pollution of the environment by the diffusion of the waste gas, and at the same time, the collected waste gas can be recycled to improve the efficiency of resource utilization; by arranging the collecting tank, the second transmission roller and the third transmission roller, after the aluminum foil is removed from the electrolytic cell, the electrolyte on the surface of the aluminum foil is dripped on the bottom of the third transmission roller by the buffering of the collecting tank and the effect of gravity, thereby reducing the waste of electrolyte.

[0009] Preferably, two groups of the first transmission rollers are provided, and the two groups of the first transmission rollers are symmetrically arranged inside the electrolytic cell.

[0010] By adopting the above technical solution, the stability of the aluminum foil during transmission can be increased, thereby increasing the electrolysis effect.

[0011] Preferably, the collecting mechanism includes a collecting box, an air pump, an air extraction pipe and an air outlet, the collecting box is fixedly arranged on one side of the electrolytic cell, the air extraction pump is fixedly arranged on the top of the collecting box, the output end of the air extraction pump is connected to the bottom of the collecting box, the input end of the air extraction pump is connected to one end of the air extraction pipe, the other end of the air extraction pipe is arranged on the top of the air collecting hood, and the air outlet is opened on one side of the top of the collecting box.

[0012] By adopting the above technical solution, the waste gas generated in the electrolysis process is extracted into a collection box through a vacuum pump and a vacuum pipe, and is neutralized by a neutralizing liquid contained in the collection box to complete the treatment of the waste gas.

[0013] Preferably, a liquid outlet is provided on one side of the bottom of the collecting box, and a valve is fixedly installed on the liquid outlet.

[0014] By adopting the above technical solution, it is convenient to discharge the neutralized liquid.

[0015] Preferably, a guide plate is provided on the top of the air collecting hood, and an air suction hood is provided at the end of the air extraction pipe.

[0016] By adopting the above technical solution, the gas collection effect can be increased, making it easier for the exhaust pipe to extract the gas inside the gas collection hood.

[0017] Preferably, the first cleaning component includes a water supply pipe, a diverter pipe, several groups of nozzles and a connecting rod, one end of the water supply pipe is connected to the water outlet pipe, the diverter pipe is connected to the other end of the water supply pipe, several groups of nozzles are connected to the diverter pipe, and the diverter pipe is fixedly connected to the inner wall of the cleaning tank through the connecting rod.

[0018] By adopting the above technical solution, water is transported through the water delivery pipe and sprayed from a plurality of groups of nozzles through the diversion pipe, so as to wash the surface of the aluminum foil.

[0019] Preferably, the second cleaning component has the same structure as the first cleaning component.

[0020] By adopting the above technical solution, the complexity of the structure can be reduced and it is convenient to wash both sides of the aluminum foil.

[0021] In summary, the utility model mainly has the following beneficial effects:

[0022] First, the utility model can collect the waste gas generated in the electrolysis process through the gas collecting hood and the collecting assembly, thereby effectively reducing the pollution of the environment by the waste gas diffusion, and at the same time can recycle the collected waste gas to improve the resource utilization efficiency;

[0023] Second, the utility model provides a liquid collecting tank, a second transmission roller and a third transmission roller, so that after the aluminum foil is removed from the electrolytic cell, the electrolyte on the surface of the aluminum foil drips at the bottom of the third transmission roller by the buffering of the liquid collecting tank and the effect of gravity, thereby reducing the waste of electrolyte;

[0024] Third, the utility model can rinse both sides of the aluminum foil at the same time by providing the first cleaning component and the second cleaning component, thereby increasing the adequacy of the aluminum foil rinsing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the utility model;

[0026] Figure 2 It is a right side view of the electrolytic cell of the utility model;

[0027] Figure 3 It is a left view of the cleaning tank part of the utility model;

[0028] Figure 4 This utility model Figure 1 A top view of the first cleaning component part.

[0029] 1. Electrolytic cell; 2. Liquid collecting tank; 3. Cleaning tank; 4. Electrode plate; 5. Aluminum foil; 6. First power-on roller; 7. Second power-on roller; 8. First transmission roller; 9. Second transmission roller; 10. Third transmission roller; 11. Fourth transmission roller; 12. Fifth transmission roller; 13. Gas collecting hood; 14. Collecting mechanism; 141. Collecting box; 142. Vacuum pump; 143. Vacuum pipe; 144. Gas outlet; 145. Liquid outlet; 146. Valve; 147. Guide plate; 148. Vacuum hood; 15. Support frame; 16. Water pump; 17. Water inlet pipe; 18. Water outlet pipe; 19. First cleaning component; 191. Water pipe; 192. Diverter pipe; 193. Sprinkler; 194. Connecting rod; 20. Second cleaning component. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Example 1

[0032] refer to Figure 1-4 , an aluminum foil electrolytic corrosion device, comprising an electrolytic cell 1 for containing electrolyte, a liquid collecting tank 2 and a cleaning tank 3, wherein an electrode plate 4 is arranged in the electrolytic cell 1, an aluminum foil 5 is arranged through the electrolytic cell 1, the liquid collecting tank 2 and the cleaning tank 3, a first power-on roller 6 is rotatably connected to one side of the top of the electrolytic cell 1, a second power-on roller 7 is rotatably connected to the other side of the top of the electrolytic cell 1, a first transmission roller 8 is rotatably arranged inside the electrolytic cell 1, a second transmission roller 9 is rotatably connected to the top of one side of the liquid collecting tank 2, a third transmission roller 10 is rotatably arranged inside the liquid collecting tank 2, a fourth transmission roller 11 is rotatably arranged on one side of the top of the cleaning tank 3, a fifth transmission roller 12 is rotatably arranged inside the cleaning tank 3, and the aluminum foil 5 is sequentially transmission-connected to the first power-on roller 6, the first transmission roller 8, the second power-on roller 7, the third transmission roller 10, the second transmission roller 9, the fifth transmission roller 12 and the fourth transmission roller 11;

[0033] The top cover of the electrolytic cell 1 is provided with an air collecting hood 13, and a collecting mechanism 14 is provided between the top of the air collecting hood 13 and the bottom of the electrolytic cell 1. A support frame 15 is fixedly provided on the top of the cleaning tank 3, and a water pump 16 is fixedly provided on one side of the bottom of the cleaning tank 3. The input end of the water pump 16 is connected to a water inlet pipe 17, and the output end of the water pump 16 is connected to a water outlet pipe 18. One side of the water outlet pipe 18 is connected to a first cleaning component 19, and the top end of the water outlet pipe 18 is connected to a second cleaning component 20. The first cleaning component 19 is arranged on the inner wall of the cleaning tank 3, and the second cleaning component 20 is arranged on the lower surface of the support frame 15.

[0034] refer to Figure 1 In order to increase the stability of the aluminum foil 5 during transmission, thereby increasing the electrolysis effect; two groups of the first transmission rollers 8 are provided, and the two groups of the first transmission rollers 8 are symmetrically arranged inside the electrolytic cell 1.

[0035] refer to Figure 1-2 The collecting mechanism 14 includes a collecting box 141, an air pump 142, an air extraction pipe 143 and an air outlet 144. The collecting box 141 is fixedly arranged on one side of the electrolytic cell 1, and the air extraction pump 142 is fixedly arranged on the top of the collecting box 141. The output end of the air extraction pump 142 is connected to the bottom of the collecting box 141, and the input end of the air extraction pump 142 is connected to one end of the air extraction pipe 143. The other end of the air extraction pipe 143 is arranged on the top of the gas collecting hood 13, and the air outlet 144 is opened on one side of the top of the collecting box 141; the exhaust gas generated by the electrolysis process is extracted into the collecting box 141 by the air extraction pump 142 and the air extraction pipe 143, and is neutralized by the neutralizing liquid contained in the collecting box 141 to complete the treatment of the exhaust gas.

[0036] refer to Figure 2 , in order to facilitate the discharge of the neutralized liquid; a liquid outlet 145 is provided on one side of the bottom of the collecting box 141, and a valve 146 is fixedly installed on the liquid outlet 145.

[0037] refer to Figure 1 In order to increase the gas collection effect, the exhaust pipe 143 is convenient for extracting the gas inside the gas collecting hood 13; a guide plate 147 is provided on the top of the gas collecting hood 13, and the end of the exhaust pipe 143 is connected to an air suction hood 148.

[0038] refer to Figure 3-4The first cleaning component 19 includes a water pipe 191, a diverter pipe 192, a plurality of groups of nozzles 193 and a connecting rod 194. One end of the water pipe 191 is connected to the water outlet pipe 18, the diverter pipe 192 is connected to the other end of the water pipe 191, and a plurality of groups of nozzles 193 are connected to the diverter pipe 192. The diverter pipe 192 is fixedly connected to the inner wall of the cleaning tank 3 through the connecting rod 194. Water is transported through the water pipe 191 and sprayed from the plurality of groups of nozzles 193 through the diverter pipe 192, thereby washing the surface of the aluminum foil 5.

[0039] refer to Figure 3-4 In order to reduce the complexity of the structure and facilitate washing both sides of the aluminum foil 5 , the second cleaning component 20 has the same structure as the first cleaning component 19 .

[0040] Principle and advantages of use:

[0041] The utility model extracts the waste gas generated in the electrolysis process into the collection box 141 through the vacuum pump 142 and the vacuum pipe 143, and neutralizes the waste gas with the neutralizing liquid contained in the collection box 141 to complete the treatment of the waste gas, thereby effectively reducing the pollution of the environment by the diffusion of the waste gas, and at the same time, the collected waste gas can be recycled to improve the efficiency of resource utilization; by providing the collecting tank 2, the second transmission roller 9 and the third transmission roller 10, after the aluminum foil 5 is moved out of the electrolytic cell 1, the electrolyte on the surface of the aluminum foil 5 is dripped at the bottom of the third transmission roller 10 by the buffering of the collecting tank 2, and the gravity is used to reduce the waste of the electrolyte; by providing the first cleaning component 19 and the second cleaning component 20, the two sides of the aluminum foil 5 can be washed simultaneously, thereby increasing the adequacy of washing the aluminum foil 5.

[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An aluminum foil electrolytic corrosion device, characterized in that: The invention comprises an electrolytic cell (1) for containing electrolyte, a liquid collecting tank (2) and a cleaning tank (3), wherein an electrode plate (4) is arranged in the electrolytic cell (1), an aluminum foil (5) is arranged through the electrolytic cell (1), the liquid collecting tank (2) and the cleaning tank (3), a first power-on roller (6) is rotatably connected to one side of the top of the electrolytic cell (1), a second power-on roller (7) is rotatably connected to the other side of the top of the electrolytic cell (1), a first transmission roller (8) is rotatably arranged inside the electrolytic cell (1), and a top of one side of the liquid collecting tank (2) is rotatably connected to the second power-on roller (7). A second transmission roller (9) is connected, a third transmission roller (10) is rotatably arranged inside the liquid collecting tank (2), a fourth transmission roller (11) is rotatably arranged on one side of the top of the cleaning tank (3), a fifth transmission roller (12) is rotatably arranged inside the cleaning tank (3), and the aluminum foil (5) is sequentially transmission-connected to the first power-on roller (6), the first transmission roller (8), the second power-on roller (7), the third transmission roller (10), the second transmission roller (9), the fifth transmission roller (12) and the fourth transmission roller (11); The top cover of the electrolytic cell (1) is provided with an air collecting cover (13), and a collecting mechanism (14) is provided between the top of the air collecting cover (13) and the bottom of the electrolytic cell (1). A support frame (15) is fixedly provided at the top of the cleaning tank (3), and a water pump (16) is fixedly provided at one side of the bottom of the cleaning tank (3). The input end of the water pump (16) is connected to a water inlet pipe (17), and the output end of the water pump (16) is connected to a water outlet pipe (18). One side of the water outlet pipe (18) is connected to a first cleaning component (19), and the top end of the water outlet pipe (18) is connected to a second cleaning component (20). The first cleaning component (19) is arranged on the inner wall of the cleaning tank (3), and the second cleaning component (20) is arranged on the lower surface of the support frame (15).

2. The aluminum foil electrolytic corrosion device according to claim 1, characterized in that: The first transmission rollers (8) are provided in two groups, and the two groups of the first transmission rollers (8) are symmetrically arranged inside the electrolytic cell (1).

3. The aluminum foil electrolytic corrosion device according to claim 1, characterized in that: The collecting mechanism (14) comprises a collecting box (141), an air pump (142), an air extraction pipe (143) and an air outlet (144); the collecting box (141) is fixedly arranged on one side of the electrolytic cell (1); the air extraction pump (142) is fixedly arranged on the top of the collecting box (141); the output end of the air extraction pump (142) is connected to the bottom of the collecting box (141); the input end of the air extraction pump (142) is connected to one end of the air extraction pipe (143); the other end of the air extraction pipe (143) is arranged on the top of the air collecting hood (13); and the air outlet (144) is opened on one side of the top of the collecting box (141).

4. The aluminum foil electrolytic corrosion device according to claim 3, characterized in that: A liquid outlet (145) is provided on one side of the bottom of the collection box (141), and a valve (146) is fixedly installed on the liquid outlet (145).

5. The aluminum foil electrolytic corrosion device according to claim 3, characterized in that: A guide plate (147) is provided on the top of the air collecting hood (13), and an air suction hood (148) is provided at the end of the air extraction pipe (143).

6. The aluminum foil electrolytic corrosion device according to claim 1, characterized in that: The first cleaning component (19) comprises a water supply pipe (191), a diverter pipe (192), a plurality of groups of nozzles (193) and a connecting rod (194); one end of the water supply pipe (191) is connected to the water outlet pipe (18); the diverter pipe (192) is connected to the other end of the water supply pipe (191); a plurality of groups of nozzles (193) are connected to the diverter pipe (192); and the diverter pipe (192) is fixedly connected to the inner wall of the cleaning tank (3) via the connecting rod (194).

7. The aluminum foil electrolytic corrosion device according to claim 6, characterized in that: The second cleaning component (20) has the same structure as the first cleaning component (19).