Coloring device for fiber cloth for clothing
By introducing a lifting mechanism and a rotary dehydration mechanism into the coloring device for garment production, the problem of not being able to dehydrate automatically after coloring is solved, and rapid drying or drying of fabrics is achieved, and dyeing efficiency and effect are improved.
Patent Information
- Application Number
- CN202420714308.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing coloring device for clothing production cannot automatically dehydrate the fabric after coloring, resulting in the fabric being unable to be directly dried, affecting the dyeing efficiency.
A coloring device including a dyeing tank, a lifting mechanism and a rotary dehydration mechanism is designed. The lifting mechanism is used to immerse and remove the fabric. The rotating dehydration mechanism drives the fabric to rotate and lift in the dyeing tank through the cooperation of the rotating shaft and the sleeve, achieving automatic dehydration.
It realizes automatic dehydration after coloring, quickly drying or drying the fabric, which improves the overall efficiency of the dyeing work, and ensures that the floating color on the surface of the fabric is completely removed through the cooperation of the rinsing mechanism.
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Figure CN222613704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coloring devices, in particular to a coloring device for fiber cloth used for clothing. Background Art
[0002] Coloring is the process of attaching color to fabrics or fiber yarns. The coloring process is mainly divided into: adsorption, diffusion penetration and fixation. Adsorption is the process of dye adhering to the surface of the fiber. After adsorption, the dye needs to enter the interior of the fiber and remain inside. Under certain conditions, the adsorbed dye diffuses and penetrates from the fiber surface to the interior of the fiber and enters the amorphous area of the fiber until the dye concentration of the dye solution, the fiber surface and the interior of the fiber reaches equilibrium. Fixation is a key process for whether the color fastness is good; the dye entering the amorphous area of the fiber is connected to the fiber macromolecules by chemical forces (ionic bonds or covalent bonds), intermolecular attraction (van der Waals force) and hydrogen bonds to obtain a certain bonding fastness. The general process is to soak and dye first, then wash the floating color after dyeing, soak the fixative after washing the floating color, and finally take it out for dehydration and drying.
[0003] The Chinese patent with the patent number CN 219621418 U proposes "a coloring device for clothing production, including a fixed plate, the upper surface of which is fixedly connected to a fixed frame, the upper surface of which is fixedly connected to two electric push rods, the top ends of the two electric push rods are commonly fixedly connected to a connecting plate, the upper surface of the connecting plate is fixedly connected to two fixed blocks, and the upper surface of each fixed block is provided with an air inlet. The device can move the placement plate up and down through the cooperation of the electric push rod, the connecting plate and the placement plate, so as to play the role of coloring clothes, and the combined use of the heater and the exhaust fan facilitates the direct application of heat to the colored clothes, so as to achieve the purpose of drying the colored clothes, thereby effectively solving the problem of drying the clothes after coloring, thereby improving the practicality of the coloring device for clothing production."
[0004] The above patent realizes drying of the colored cloth, but some fiber cloths need to be immersed in water when dyeing. After dyeing, the cloth needs to be taken out of the dye vat, dehydrated and then dried. However, there is still a lot of water left in the cloth just taken out of the dye vat, and it cannot be dried directly. Therefore, a device is needed that can automatically dehydrate the cloth after coloring. Utility Model Content
[0005] The utility model aims to provide a device for coloring fiber cloth for clothing, so as to solve the problems raised in the above-mentioned background technology.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A fiber cloth coloring device for clothing comprises a dye vat, wherein a drainage pipe is arranged at the bottom of the dye vat, a lifting mechanism is installed at the top of the dye vat, a rotary dehydration mechanism is installed inside the dye vat below the lifting mechanism, the rotary dehydration mechanism comprises a rotating shaft installed at the bottom end of the dye vat, the rotating shaft is located at the center of the dye vat, a spline is fixedly arranged on the outer wall of the rotating shaft, a sleeve is sleeved above the rotating shaft, a keyway matched with the spline is opened inside the sleeve, a plurality of clamping mechanisms are fixedly installed on the outer wall of the sleeve, and the top end of the sleeve is drivingly connected to the lifting mechanism.
[0008] Preferably, the lifting mechanism includes two electric telescopic columns fixedly mounted on the outer wall of the dye vat, the output ends of the two electric telescopic columns facing upward and distributed on both sides of the dye vat, and a first lifting seat and a second lifting seat are fixedly arranged on the output ends of the two electric telescopic columns, respectively, and the ends of the first lifting seat and the second lifting seat are clamped together and fixed by screws.
[0009] Preferably, a round table is fixedly provided on the top end of the sleeve, the round table is clamped in the end portions of the first lifting seat and the second lifting seat, and the round table is rotatably connected to the end portions of the first lifting seat and the second lifting seat.
[0010] Preferably, the clamping mechanism is evenly distributed along the circumferential direction of the sleeve, and the clamping mechanism includes a fixing rod fixed on the outer wall of the sleeve, a limiting seat is fixedly arranged on one side of the fixing rod, a bolt is threadedly connected to the middle part of the limiting seat, a clamping plate is clamped at one end of the bolt close to the fixing rod, and the clamping plate is slidably connected to the limiting seat.
[0011] Preferably, both sides of the limiting seat are provided with sliding grooves, and the two ends of the clamping plate are respectively slidably engaged in the two sliding grooves, and the end of the bolt away from the clamping plate is fixedly connected with a knob.
[0012] Preferably, a plurality of flushing mechanisms are installed on the top of the dye vat, and the flushing mechanisms are evenly distributed along the circumferential direction of the dye vat.
[0013] Preferably, the flushing mechanism includes a mounting platform fixedly arranged on the top of the dye vat, a movable seat is hingedly arranged in the middle of the mounting platform, a nozzle is fixedly arranged at one end of the movable seat close to the sleeve, a water receiving pipe is fixedly arranged at one end of the movable seat away from the nozzle, and the water receiving pipe is connected to the nozzle.
[0014] Beneficial effects of the utility model:
[0015] 1. The utility model is provided with a rotary dehydration mechanism, which can automatically dehydrate the cloth in the dyeing vat after dyeing is completed. The dehydrated cloth can be quickly air-dried or dried, thereby improving the overall efficiency of the dyeing work. By providing a lifting mechanism, the cloth can be driven to rise or fall in the dyeing vat, and the cloth can be automatically immersed in water during dyeing, and the cloth can be automatically taken out of the water after dyeing is completed, saving time and effort.
[0016] 2. The utility model can drive the dyed and cooled cloth to rotate around the rotating axis through the cooperation of the lifting mechanism, the rotary dehydration mechanism and the flushing mechanism, and can also drive the cloth to perform reciprocating lifting and lowering motion, while rotating and lifting, so that every piece of cloth on the clamping mechanism and every part of the cloth can be rinsed clean by the flushing mechanism, and the floating color on the surface of the cloth can be removed, so as to improve the dyeing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the prior art description are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the position structure of the rotating shaft of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the rotary dehydration mechanism of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the clamping mechanism of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the flushing mechanism of the utility model;
[0023] Figure 6 It is a connection diagram of the circular table, the first lifting seat and the second lifting seat of the utility model.
[0024] The reference numerals in the figures are as follows:
[0025] 1. Dye vat; 2. Drain pipe;
[0026] 3. Lifting mechanism; 31. First lifting seat; 32. Second lifting seat; 33. Electric telescopic column;
[0027] 4. Rotary dehydration mechanism; 41. Rotary shaft; 42. Spline; 43. Keyway; 44. Sleeve; 45. Round table;
[0028] 5. Clamping mechanism; 51. Fixing rod; 52. Limiting seat; 53. Slide groove; 54. Clamping plate; 55. Bolt; 56. Knob;
[0029] 6. Flushing mechanism; 61. Mounting table; 62. Movable seat; 63. Sprinkler head; 64. Water connection pipe. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] The device's "front, back, left, right" viewing angles are Figure 1 The directions in the attached drawings are taken as reference.
[0032] like Figure 1-5 As shown, a fiber cloth coloring device for clothing includes a dyeing vat 1, a drain pipe 2 is arranged at the bottom of the dyeing vat 1, water needs to be firstly poured into the dyeing vat 1 during coloring, and waste water is discharged through the drain pipe 2 after dyeing is completed, a lifting mechanism 3 is installed on the top of the dyeing vat 1, and the lifting mechanism 3 is used to control the cloth to rise or fall in the dyeing vat 1, and a rotary dehydration mechanism 4 is installed below the lifting mechanism 3 inside the dyeing vat 1, and the rotary dehydration mechanism 4 can drive the cloth to rotate in the dyeing vat 1, and the dehydration effect can be achieved when the cloth rotates rapidly, and the rotary dehydration mechanism 4 includes a rotating shaft 41 installed at the bottom end of the dyeing vat 1;
[0033] A motor is installed at the bottom of the dye vat 1, and the motor is connected to an external power supply. After the motor is started, it can drive the rotating shaft 41 to rotate, and the rotating shaft 41 is located at the center of the dye vat 1. A spline 42 is fixedly provided on the outer wall of the rotating shaft 41. The length of the spline 42 is shorter than the length of the rotating shaft 41. A sleeve 44 is sleeved above the rotating shaft 41. The sleeve 44 is concentrically matched with the rotating shaft 41. A keyway 43 compatible with the spline 42 is opened inside the sleeve 44. Therefore, when the rotating shaft 41 rotates, the sleeve 44 can be driven to rotate, and the sleeve 44 can move up and down along the rotating shaft 41. A plurality of clamping mechanisms 5 are fixedly installed on the outer wall of the sleeve 44, and the clamping mechanism 5 is used to clamp and fix the cloth.
[0034] The lifting mechanism 3 includes two electric telescopic columns 33 fixedly mounted on the outer wall of the dye vat 1, the electric telescopic columns 33 are connected to an external power supply, the output end of the electric telescopic columns 33 faces upward, and the two electric telescopic columns 33 are distributed in parallel on the outside of 1, a first lifting seat 31 is fixedly arranged on the output end of one of the electric telescopic columns 33, and a second lifting seat 32 is fixedly arranged on the output end of the other electric telescopic column 33, the main bodies of the first lifting seat 31 and the second lifting seat 32 are both long plate-shaped, and the ends of the first lifting seat 31 and the second lifting seat 32 that are close to each other are both hollow semi-cylinders, and the semi-cylindrical ends of the first lifting seat 31 and the second lifting seat 32 are fixed together by screws.
[0035] A round platform 45 is fixedly provided at the top of the sleeve 44. The semi-cylindrical ends of the first lifting seat 31 and the second lifting seat 32 are combined to form a complete hollow cylinder, and the round platform 45 is clamped in it. When the first lifting seat 31 and the second lifting seat 32 rise or fall, the sleeve 44 can be driven to move up and down through the round platform 45, and the round platform 45 is rotatably connected to the ends of the first lifting seat 31 and the second lifting seat 32, so that the round platform 45 can rotate therein. Therefore, when the lifting mechanism 3 drives the sleeve 44 to move up and down, the rotating shaft 41 can also drive the sleeve 44 to rotate.
[0036] In this embodiment, the clamping mechanism 5 is provided in two groups, upper and lower, each group includes four, and the clamping mechanisms 5 of each group are evenly distributed along the circumferential direction of the sleeve 44, and the clamping mechanism 5 includes a fixing rod 51 fixed on the outer wall of the sleeve 44, the fixing rod 51 is a long bar, and a limiting seat 52 is fixedly provided on one side of the fixing rod 51, and a certain gap is left between the limiting seat 52 and the fixing rod 51, and a bolt 55 is threadedly connected to the middle part of the limiting seat 52, and the bolt 55 is horizontally arranged and penetrates the limiting seat 52, and a knob 56 is fixedly connected to the end of the bolt 55 away from the fixing rod 51. The end of the bolt 55 close to the fixing rod 51 is clamped with a clamping plate 54, the bolt 55 can rotate relative to the clamping plate 54, and the bolt 55 can drive the clamping plate 54 to move back and forth, the clamping plate 54 is also a long strip, and the length of the clamping plate 54 is slightly smaller than the length of the groove on the fixing rod 51, and the two side portions of the limit seat 52 are provided with sliding grooves 53 at positions close to the ends of the clamping plate 54, and the ends of the clamping plate 54 are slidably clamped in the sliding grooves 53 by pulleys, so that the clamping plate 54 can move back and forth in the gap between the limit seat 52 and the fixing rod 51.
[0037] Example 2
[0038] Based on Example 1, the difference lies in that a plurality of flushing mechanisms 6 are installed at the top of the dye vat 1, and the flushing mechanisms 6 are evenly distributed along the circumferential direction of the dye vat 1. The flushing mechanisms 6 are used to flush the cloth on the clamping mechanism 5 to remove floating color on the surface of the cloth. The flushing mechanism 6 includes a mounting platform 61 fixedly arranged on the top of the dye vat 1, and a movable seat 62 is hingedly connected to the middle of the mounting platform 61. The movable seat 62 can rotate inside the mounting platform 61, and the staff can manually adjust the angle of the movable seat 62. A nozzle 63 is fixedly arranged at one end of the movable seat 62 close to the sleeve 44, and a water receiving pipe 64 is fixedly arranged at one end of the movable seat 62 away from the nozzle 63. After the external water source is connected to the water receiving pipe 64, water will be sprayed out from the nozzle 63 when the water pump is turned on to flush the cloth on the clamping mechanism 5.
[0039] Principle and process of this utility model:
[0040] When dyeing the fiber cloth, first dissolve the required dye with cold water for use, fill water into the dye vat 1 and heat it, pour the prepared dye into it after the water boils, and stir it evenly, then fix the cloth on the clamping mechanism 5, and then start the electric telescopic column 33, the electric telescopic column 33 drives the first lifting seat 31 and the second lifting seat 32 to descend, thereby driving the sleeve 44 to descend, and finally immerse all the cloth on the clamping mechanism 5 in the dye, after dyeing and natural cooling, drain the waste water through the drain pipe 2, and then start the motor at the bottom of the dye vat 1, and control the motor to be at a low speed, the motor drives the rotating shaft 41 and the sleeve 44 to rotate, and the sleeve 44 drives the cloth to rotate, and at the same time start the flushing mechanism 6, the nozzle 63 of the flushing mechanism 6 sprays water toward the cloth to rinse the floating color on the surface of the cloth, and at the same time, the electric telescopic column 33 can also be started to control the operation of the lifting mechanism 3, and the lifting mechanism 3 drives the cloth to perform a reciprocating lifting motion so that every part of the cloth can be washed.
[0041] After the floating color on the surface of the cloth is rinsed clean, a color fixing agent is added to the dye vat 1 and the cloth is soaked. After soaking, the waste water is discharged through the drain pipe 2, and then the motor is started again. At this time, the speed of the motor is controlled to be maintained at a high speed. The motor drives the rotating shaft 41 and the sleeve 44 to rotate, and the sleeve 44 drives the cloth to rotate. The cloth is dehydrated by the action of centrifugal force. The dehydrated cloth can be quickly dried or dried to speed up the completion of the dyeing work.
[0042] Among them, the specific method of clamping the cloth using the clamping mechanism 5 is to straighten the cloth and put it into the gap between the clamping plate 54 and the fixed rod 51, so that the cloth is kept in a hanging state and passes through the two clamping mechanisms 5 located at the upper and lower ends of the sleeve 44, and then the bolt 55 is rotated by the handle 56, and the clamping plate 54 is pushed by the bolt 55 to move toward the fixed rod 51, and finally the cloth is clamped therein. The upper and lower ends of the cloth are fixed by the clamping mechanism 5 and then dyed. After dyeing is completed, the handle 56 is rotated in the opposite direction to take the cloth out.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fiber cloth dyeing device for clothing, comprising a dyeing vat (1), wherein a drainage pipe (2) is provided at the bottom of the dyeing vat (1), characterized in that: A lifting mechanism (3) is installed on the top of the dye vat (1); a rotary dehydration mechanism (4) is installed inside the dye vat (1) below the lifting mechanism (3); the rotary dehydration mechanism (4) comprises a rotating shaft (41) installed at the bottom end of the dye vat (1); the rotating shaft (41) is located at the center of the dye vat (1); a spline (42) is fixedly arranged on the outer wall of the rotating shaft (41); a sleeve (44) is sleeved above the rotating shaft (41); a keyway (43) matching the spline (42) is provided inside the sleeve (44); a plurality of clamping mechanisms (5) are fixedly installed on the outer wall of the sleeve (44); and the top end of the sleeve (44) is drivingly connected to the lifting mechanism (3).
2. A clothing fiber cloth coloring device according to claim 1, characterized in that: The lifting mechanism (3) comprises two electric telescopic columns (33) fixedly mounted on the outer wall of the dye vat (1), the output ends of the two electric telescopic columns (33) facing upward and distributed on both sides of the dye vat (1), the output ends of the two electric telescopic columns (33) being respectively fixedly provided with a first lifting seat (31) and a second lifting seat (32), the ends of the first lifting seat (31) and the second lifting seat (32) being clamped together and fixed by screws.
3. The device for coloring fiber cloth for clothing according to claim 1, characterized in that: A round platform (45) is fixedly provided at the top end of the sleeve (44), and the round platform (45) is clamped in the end portions of the first lifting seat (31) and the second lifting seat (32), and the round platform (45) is rotatably connected to the end portions of the first lifting seat (31) and the second lifting seat (32).
4. The device for coloring fiber cloth for clothing according to claim 1, characterized in that: The clamping mechanism (5) is evenly distributed along the circumferential direction of the sleeve (44), and the clamping mechanism (5) comprises a fixing rod (51) fixed on the outer wall of the sleeve (44), a limiting seat (52) is fixedly arranged on one side of the fixing rod (51), a bolt (55) is threadedly connected to the middle part of the limiting seat (52), and a clamping plate (54) is clamped at one end of the bolt (55) close to the fixing rod (51), and the clamping plate (54) is slidably connected to the limiting seat (52).
5. The device for coloring fiber cloth for clothing according to claim 4, characterized in that: Slide grooves (53) are provided on both sides of the limit seat (52), and the two ends of the clamping plate (54) are respectively slidably engaged in the two slide grooves (53), and a handle (56) is fixedly connected to one end of the bolt (55) away from the clamping plate (54).
6. The device for coloring fiber cloth for clothing according to claim 1, characterized in that: A plurality of flushing mechanisms (6) are installed at the top of the dye vat (1), and the flushing mechanisms (6) are evenly distributed along the circumferential direction of the dye vat (1).
7. The device for coloring fiber cloth for clothing according to claim 6, characterized in that: The flushing mechanism (6) comprises a mounting platform (61) fixedly arranged at the top end of the dye vat (1); a movable seat (62) is hingedly connected in the middle of the mounting platform (61); a nozzle (63) is fixedly arranged at one end of the movable seat (62) close to the sleeve (44); a water receiving pipe (64) is fixedly arranged at one end of the movable seat (62) away from the nozzle (63); and the water receiving pipe (64) is connected to the nozzle (63).
Citation Information
Patent Citations
Coloring device for garment production
CN219621418U