Wallboard installation auxiliary device

By designing a wall panel installation auxiliary device for prefabricated buildings, the problem of difficulty in achieving correct installation by manpower during wall panel installation is solved, and the effect of improving construction efficiency and safety is achieved.

CN222614861UActive Publication Date: 2025-03-14HEBEI SECOND CONSTR ENG CO LTD
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Patent Information

Application Number
CN202420456693.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-14
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

In prefabricated buildings, due to the large volume and weight of wall panels, it is difficult to install correctly at one time by manpower alone, resulting in increased labor intensity for workers, reduced construction efficiency, errors and safety hazards.

Method used

A wall panel installation auxiliary device is designed, including an auxiliary frame and a lifting device arranged in a "right triangle". The auxiliary frame consists of a mobile base, a vertical bracket, an inclined bracket and a height adjustment mechanism. The lifting device realizes the lifting and installation of the wall panel through a wire rope and pulley system. The height adjustment mechanism and buffer layer design improves the flexibility and safety of the device.

Benefits of technology

The device can easily and quickly install the wall panels to be installed, reduce labor, save labor costs, improve construction efficiency and safety, and ensure installation accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222614861U_ABST
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Abstract

The utility model discloses an auxiliary device for wallboard installation, which belongs to the technical field of wallboard installation and comprises an auxiliary frame which is arranged in a right triangle shape and provided with a lifting device. The auxiliary frame comprises a movable base, a vertical support arranged on one side of the movable base and provided with a height adjusting mechanism on the top and an inclined support arranged on the other side of the movable base and connected with the top of the vertical support. The first pulley and the second pulley are symmetrically arranged at the bottom of the vertical support and on the height adjusting mechanism, one end of the steel wire rope is connected with the wall plate, and the other end of the steel wire rope is sequentially overlapped with the two pulleys from top to bottom and is connected with a driving mechanism arranged on the movable base. The wallboard can be conveniently and rapidly installed at the position to be installed, the labor amount is reduced, the labor cost is saved, and meanwhile the construction efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wall panel installation, and in particular relates to a wall panel installation auxiliary device. Background Art

[0002] Traditional construction methods often require a large amount of on-site work, including on-site pouring of concrete, building brick walls, etc. These tasks are often time-consuming and greatly affected by weather and environmental factors. On-site construction may also lead to problems such as difficulty in quality control, low construction precision, increased labor costs and environmental pollution.

[0003] In order to solve these problems, prefabricated buildings came into being. The main feature of prefabricated buildings is that the components and accessories of the building (such as floor slabs, wall panels, stairs, balconies, etc.) are prefabricated in the factory and then transported to the construction site for assembly. However, the prefabricated wall panels are relatively large in size and weight. It is difficult to install the wall panels correctly to the corresponding positions to be installed at one time by manpower alone. This undoubtedly increases the labor intensity of the workers, reduces the construction efficiency, and may also cause certain errors and certain safety hazards. Therefore, a highly safe, convenient and fast wall panel installation auxiliary device is now needed. Utility Model Content

[0004] The purpose of the utility model is to provide a wall panel installation auxiliary device, which can conveniently and quickly install the wall panel to the location to be installed, reduce labor and save labor costs while improving construction efficiency, and can effectively improve the safety and accuracy of wall panel installation construction.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A wall panel installation auxiliary device includes an auxiliary frame provided with a lifting device arranged in a "right triangle", the auxiliary frame includes a movable base, a vertical bracket provided with a height adjustment mechanism at the top of one side of the movable base, and an inclined bracket provided on the other side of the movable base and connected to the top of the vertical bracket, the lifting device includes a first pulley and a second pulley symmetrically arranged on the bottom of the vertical bracket and the height adjustment mechanism, and a steel wire rope with one end connected to the wall panel and the other end overlapping the two pulleys in sequence from top to bottom and connected to the driving mechanism arranged on the movable base.

[0007] A further improvement of the technical solution of the utility model is that the height adjustment mechanism includes a support rod horizontally arranged between the vertical rods on both sides of the vertical bracket and a height adjustment rod vertically arranged on the top rod of the vertical bracket and the support rod, and the second pulley is detachably arranged on the top end of the height adjustment rod.

[0008] A further improvement of the technical solution of the utility model is that the two ends of the support rod are fixedly connected to the vertical rods on both sides of the vertical bracket, and the height adjustment rod is vertically arranged on the top rod and the support rod of the vertical bracket through two buckles arranged in opposite directions.

[0009] A further improvement of the technical solution of the utility model is that a stop component is arranged at the bottom end of the height adjustment rod, and the support rod is fixedly arranged at the upper 1 / 3 of the vertical bracket.

[0010] A further improvement of the technical solution of the utility model is that slide rails are arranged on the vertical rods on both sides of the vertical bracket, the two ends of the support rod are connected to the slide rails through positioning sliders and locking pieces are arranged, the bottom end of the height adjustment rod is fixedly arranged on the support rod, and the top end thereof passes through a through hole opened on the top rod of the vertical bracket.

[0011] A further improvement of the technical solution of the utility model is that a hook for hanging the second pulley is arranged at the top end of the height adjustment rod.

[0012] A further improvement of the technical solution of the utility model is that the driving mechanism is a winch, which is arranged on one side of the mobile base close to the inclined bracket, one end of the wire rope is connected to the winch, and the other end surrounds the wall panel and is provided with a clip fixed to the wire rope body at its end.

[0013] A further improvement of the technical solution of the utility model is that two operating rods are symmetrically arranged on the auxiliary frame, one end of the operating rod is connected to the inclined bracket and a rubber handrail is arranged at its end, and the other end is connected to the vertical bracket and a support plate is arranged at its end.

[0014] A further improvement of the technical solution of the utility model is that: the support plate is located between the wall plate and the vertical bracket and a buffer layer is arranged on the surface of the support plate, and the support plate is arranged at 1 / 2 of the vertical bracket.

[0015] A further improvement of the technical solution of the utility model is that the angle between the vertical bracket and the inclined bracket is 30°.

[0016] Due to the adoption of the above technical solution, the technical progress achieved by the utility model is:

[0017] The wall panel installation auxiliary device of the present application can conveniently and quickly install the wall panel to the location to be installed, reduce labor workload and save labor costs while improving construction efficiency, and can effectively improve the safety and accuracy of wall panel installation construction.

[0018] The height adjustment mechanism used in the present application can adjust the height of the second pulley according to construction requirements so as to be suitable for wall panels of different heights, and the application is more flexible.

[0019] The support plate provided with a buffer layer used in the present application can support the wall panel hoisted by the wire rope, and can prevent the wall panel from hitting the auxiliary frame body, thereby ensuring safe operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of embodiment 1 of the auxiliary device of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the height adjustment mechanism in Example 1 of the auxiliary device of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the height adjustment mechanism in Embodiment 2 of the auxiliary device of the utility model;

[0023] Among them, 1. mobile base, 2. vertical bracket, 2-1. support rod, 2-2. height adjustment rod, 2-3. through hole, 2-4. hook, 2-5. buckle, 3. tilt bracket, 4-1. first pulley, 4-2. second pulley, 5. wall panel, 6. wire rope, 7. winch, 8. operating lever, 9. support plate, 10. clip. DETAILED DESCRIPTION

[0024] The present invention is further described in detail below in conjunction with the embodiments:

[0025] Example 1

[0026] like Figure 1 and Figure 2 As shown, this embodiment discloses a wall panel installation auxiliary device, including an auxiliary frame provided with a lifting device arranged in a "right triangle", the auxiliary frame includes a mobile base 1, a vertical bracket 2 arranged on one side of the mobile base 1, and an inclined bracket 3 arranged on the other side of the mobile base 1 and connected to the top of the vertical bracket 2. The mobile base 1, the vertical bracket 2 and the inclined bracket 3 form a "right triangle", and preferably, the angle between the vertical bracket 2 and the inclined bracket 3 is 30°. Rollers are symmetrically arranged on both sides of the mobile base 1, and a height adjustment mechanism is arranged on the top of the vertical bracket 2.

[0027] The lifting device includes two pulleys that cooperate with each other and a steel wire rope 6 connected to a driving mechanism, the driving mechanism is arranged on a mobile base 1, the two pulleys are respectively a first pulley 4-1 and a second pulley 4-2, the first pulley 4-1 and the second pulley 4-2 are respectively symmetrically arranged on the bottom of the vertical bracket 2 and the height adjustment mechanism, one end of the steel wire rope 6 is connected to the wall panel 5, and the other end thereof sequentially overlaps the two pulleys from top to bottom and is connected to the driving mechanism. The driving mechanism can be a winch 7, the winch 7 is arranged on a side of the mobile base 1 close to the inclined bracket 3, one end of the steel wire rope 6 is connected to the winch 7, and the other end is driven by the winch 7 to overlap the first pulley 4-1 and the second pulley 4-2 in sequence, then surrounds the wall panel 5 and is provided with a clip 10 at its end, the clip 10 can be fixedly connected to the rope body of the steel wire rope 6, so that the steel wire rope 6 forms a tight ring, thereby tightening the wall panel 5.

[0028] The height adjustment mechanism includes a support rod 2-1 horizontally arranged between the vertical rods on both sides of the vertical bracket 2 and a height adjustment rod 2-2 vertically arranged on the top rod of the vertical bracket 2 and the support rod 2-1. The second pulley 4-2 is detachably arranged at the top end of the height adjustment rod 2-2. The top end of the height adjustment rod 2-2 is provided with a hook 2-4 for hanging the second pulley 4-2. The height adjustment rod 2-2 can be adjusted up and down in the vertical direction to achieve the purpose of adjusting the height of the second pulley 4-2.

[0029] The two ends of the support rod 2-1 are fixedly connected to the vertical rods on both sides of the vertical bracket 2. Preferably, the support rod 2-1 is fixedly set at the upper 1 / 3 of the vertical bracket 2, and the height adjustment rod 2-2 is vertically set on the top rod of the vertical bracket 2 and the support rod 2-1 through two buckles 2-5 set in opposite directions. When adjusting the height, the buckle 2-5 on the top rod of the vertical bracket 2 and the support rod 2-1 can be loosened respectively, and the position of the height adjustment rod 2-2 can be adjusted up and down, and then the buckle 2-5 can be tightened. In order to prevent the height adjustment rod 2-2 from escaping from the buckle 2-5 on the support rod 2-1 when the height is adjusted, a stopper is set at the bottom end of the height adjustment rod 2-2. The stopper can be set as a stopper sheet larger than the buckle 2-5, or it can be a component of other shapes larger than the buckle 2-5.

[0030] Two operating rods 8 are symmetrically arranged on the auxiliary frame, one end of each operating rod 8 is connected to the inclined bracket 3 and a rubber handrail is arranged at the end thereof, and the other end is connected to the vertical bracket 2 and a support plate 9 is arranged at the end thereof. Preferably, the support plate 9 is arranged at 1 / 2 of the vertical bracket 2, and the wall panel 5 is supported by the support plate 9 when it is lifted by the wire rope 6. The support plate 9 is located between the wall panel 5 and the vertical bracket 2 and a buffer layer is arranged on its surface. The buffer layer is used to prevent the wall panel 5 lifted by the wire rope 6 from hitting the auxiliary frame body. The support plate 9 can be made of steel plate, and the buffer layer on the surface of the steel plate can be made of a laid elastic pad.

[0031] During operation, the operator holds the rubber handrails on the two operating rods 8 to push the auxiliary frame to the front of the wall panel 5 to be installed, drives the winch 7 to lower the wire rope 6 to an appropriate length, and after the wire rope 6 surrounds the wall panel 5 and is tightly put on the wall panel 5 through the clip 10 at one end thereof, drives the winch 7 to tighten the wire rope 6 to lift the wall panel 5 so that the support plate 9 is supported at the center position of the wall panel 5. The operator holds the rubber handrails on the operating rod 8 to move the auxiliary frame to the position to be installed of the wall panel 5, opens the clip 10 and retracts the wire rope 6 to complete the installation of the wall panel 5.

[0032] Example 2

[0033] like Figure 3 As shown, the wall panel installation auxiliary device disclosed in this embodiment, except for the support rod 2-1, the top rod of the vertical bracket 2 and the vertical rods on both sides and the height adjustment rod 2-2, the other components and the connection relationship between the components are the same as those in Example 1, except that:

[0034] Slide rails are arranged on the vertical bars on both sides of the vertical bracket 2, and the two ends of the support rod 2-1 are slidably connected with the slide rails on the vertical bars on both sides of the vertical bracket 2 through positioning sliders, and locking pieces are arranged at both ends of the support rod 2-1. The bottom end of the height adjustment rod 2-2 is fixedly arranged on the support rod 2-1, and its top end passes through the through hole 2-3 opened on the top rod of the vertical bracket 2. The support rod 2-1 can slide up and down on the vertical bars on both sides of the vertical bracket 2, thereby driving the height adjustment rod 2-2 to move up and down in the through hole 2-3 opened on the top rod of the vertical bracket 2 to adjust the height of the second pulley 4-2 at its top. After the adjustment is completed, the support rod 2-1 is positioned on the vertical bars on both sides of the vertical bracket 2 by the locking pieces arranged at both ends of the support rod 2-1.

[0035] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A wall panel installation auxiliary device, characterized in that: The invention comprises an auxiliary frame provided with a lifting device arranged in a "right triangle", the auxiliary frame comprising a movable base (1), a vertical support (2) provided with a height adjustment mechanism at the top of one side of the movable base (1), and an inclined support (3) provided at the other side of the movable base (1) and connected to the top of the vertical support (2); the lifting device comprising a first pulley (4-1) and a second pulley (4-2) symmetrically arranged at the bottom of the vertical support (2) and the height adjustment mechanism, and a steel wire rope (6) having one end connected to a wall panel (5) and the other end overlapping two pulleys in sequence from top to bottom and connected to a driving mechanism arranged on the movable base (1); two operating rods (8) are symmetrically arranged on the auxiliary frame, one end of the operating rod (8) is connected to the inclined support (3) and a rubber handrail is provided at the end thereof, and the other end of the operating rod (8) is connected to the vertical support (2) and a support plate (9) is provided at the end thereof; the support plate (9) is located between the wall panel (5) and the vertical support (2) and a buffer layer is provided on the surface thereof, and the support plate (9) is arranged at 1 / 2 of the vertical support (2).

2. A wall panel installation auxiliary device according to claim 1, characterized in that: The height adjustment mechanism comprises a support rod (2-1) horizontally arranged between vertical rods on both sides of the vertical support (2) and a height adjustment rod (2-2) vertically arranged on a top rod of the vertical support (2) and the support rod (2-1), and the second pulley (4-2) is detachably arranged on the top end of the height adjustment rod (2-2).

3. A wall panel installation auxiliary device according to claim 2, characterized in that: The two ends of the support rod (2-1) are fixedly connected to the vertical rods on both sides of the vertical bracket (2), and the height adjustment rod (2-2) is vertically arranged on the top rod of the vertical bracket (2) and the support rod (2-1) through two buckles (2-5) arranged in opposite directions.

4. A wall panel installation auxiliary device according to claim 3, characterized in that: A stopper component is provided at the bottom end of the height adjustment rod (2-2), and the support rod (2-1) is fixedly arranged at the upper 1 / 3 of the vertical bracket (2).

5. A wall panel installation auxiliary device according to claim 2, characterized in that: Slide rails are arranged on the vertical bars on both sides of the vertical bracket (2); the two ends of the support rod (2-1) are connected to the slide rails through positioning sliders and are provided with locking members; the bottom end of the height adjustment rod (2-2) is fixedly arranged on the support rod (2-1), and the top end thereof passes through a through hole (2-3) provided on the top rod of the vertical bracket (2).

6. A wall panel installation auxiliary device according to any one of claims 2 to 5, characterized in that: The top end of the height adjustment rod (2-2) is provided with a hook (2-4) for hanging the second pulley (4-2).

7. A wall panel installation auxiliary device according to claim 1, characterized in that: The driving mechanism is a winch (7), which is arranged on a side of the mobile base (1) close to the inclined bracket (3), one end of the steel wire rope (6) is connected to the winch (7), and the other end surrounds the wall panel (5) and is provided with a clip (10) fixed to the rope body of the steel wire rope (6).

8. A wall panel installation auxiliary device according to any one of claims 1 to 5, characterized in that: The included angle between the vertical support (2) and the inclined support (3) is 30°.