Energy-saving compressor unit

By designing the intake structure, heat exchanger, water tank and water vapor separation plate in the compressor unit, the damage problem of parts caused by water vapor condensation during the compressor operation is solved, gas filtration and water vapor separation are achieved, and the reliability of the equipment is improved.

CN222615519UActive Publication Date: 2025-03-14XINJIANG BLACKSTONE POWER TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421179061.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the compressor operation, the compression of air will cause water vapor to condense and remain in the system, causing damage to the internal parts of the equipment.

Method used

An energy-saving compressor unit is designed, including an intake structure, a heat exchanger, a water tank and a water vapor separation plate. The gas entry is controlled through the intake structure, the heat exchanger is used to cool down and the water vapor is separated through the water vapor separation plate in the water tank to prevent water vapor from remaining.

Benefits of technology

It effectively avoids condensation and residue of water vapor inside the device, prevents damage to parts, and at the same time realizes filtration and control of gas inside the compressor unit, improving the reliability and life of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222615519U_ABST
    Figure CN222615519U_ABST
Patent Text Reader

Abstract

The utility model discloses an energy-saving compressor unit, which belongs to the technical field of energy-saving compressor units and comprises a compressor unit body, an air inlet structure is arranged on the compressor unit body, an air inlet pipe is communicated with the interior of the compressor unit body, one end of the air inlet pipe is communicated with a compressor, and the other end of the air inlet pipe is communicated with an air outlet. The outer wall of the end, close to the air inlet pipe, of the compressor communicates with a connecting pipe, a fixing frame is fixedly connected to the interior of the compressor unit body, and a heat exchanger is fixedly connected to the fixing frame. By arranging the heat exchanger, air compressed by the compressor is subjected to heat exchange and cooling, water vapor can be generated when the heat exchanger conducts heat exchange and cooling on the compressed air, the water vapor is collected through the water tank and the water vapor separation plate, and therefore the situation that parts in the device are affected by the water vapor is avoided; filtered water can fall into the bottom of the water tank and flows to the outside through the water tank and the water outlet pipe, so that damage to internal parts of the device caused by water is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of energy-saving compressor units, and specifically relates to an energy-saving compressor unit. Background Art

[0002] Energy-saving compressor is a new type of efficient and environmentally friendly green energy. It uses the inverter to change the motor speed to adjust the refrigerant flow, thereby reducing energy consumption and noise. The energy-saving compressor is a new type of efficient and energy-saving air-conditioning equipment that automatically adjusts the operating frequency of the compressor according to the user's demand for cooling capacity, so that the machine can work in the most economical working state;

[0003] The compressor will compress the air during use. During the air compression process, the air will heat up, so the compressed air needs to be cooled by heat exchange. During the air compression process, the water vapor in the air will be compressed along with the gas, but the compressed air will need to be cooled by heat exchange. When the compressed air is cooled by heat exchange, the water vapor will condense into liquid water and remain in the system, thereby causing damage to the internal parts of the equipment.

[0004] In order to solve the above problems, this application proposes an energy-saving compressor unit. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes an energy-saving compressor unit to overcome the above technical problems existing in the existing related technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The compressor unit of claim 1, wherein the air intake structure is disposed on the compressor unit body, the interior of the compressor unit body is connected to an air intake pipe, one end of the air intake pipe is connected to a compressor, an outer wall of an end of the compressor close to the air intake pipe is connected to a connecting pipe, the interior of the compressor unit body is fixedly connected to a fixing frame, the fixing frame is fixedly connected to a heat exchanger, the top of the heat exchanger is fixedly connected to the bottom of the connecting pipe, the end of the heat exchanger away from the connecting pipe is fixedly connected to a connecting pipe, the interior of the compressor unit body is fixedly connected to a water tank, one end of the connecting pipe is connected to the water tank, the interior of the water tank is slidably connected to a water vapor separation plate, a water tank is provided at the bottom of the water tank, the water tank is connected to a water outlet pipe through the water tank, a water valve is provided on the water outlet pipe, the top of the water tank is fixedly connected to a fixed pipe, the end of the compressor away from the air intake pipe is connected to an air supply pipe, and the top of the fixed pipe is connected to the air supply pipe.

[0008] Preferably, the air intake structure includes a filter plate provided on the outer wall of the compressor unit body, filter cotton is provided on the compressor unit body, one side of the filter plate is fitted with one side of the filter cotton, a louver frame is hinged on the outer surface of the compressor unit body, a fixed frame is fixedly connected to the louver frame, a motor is fixedly connected to the inside of the fixed frame, and the rotating shaft of the motor is fixedly connected to the louvers of the louver frame.

[0009] By setting up an air intake structure, the gas entering the compressor unit body can be controlled and filtered. The rotation of the motor drives the louvers on the louver frame to rotate, thereby controlling the size of the air intake holes on the louver frame. At the same time, the filter plate and filter cotton are used to filter the incoming gas, thereby preventing the gas entering the compressor unit body from affecting the use of the device.

[0010] Preferably, a telescopic rod is fixedly connected to the inner top of the water tank, and the telescopic end of the telescopic rod is fixedly connected to the top of the water vapor separation plate.

[0011] By arranging the telescopic rod, the water vapor separation plate can be shaken up and down, so that the water vapor separation plate can shake up and down, thereby making the residual water on the water vapor separation plate drip to the bottom of the water tank more quickly.

[0012] Preferably, the top of the fixing frame is fixedly connected to a supporting frame, and the top of the supporting frame is fixedly connected to the outer wall of the compressor.

[0013] By setting up a support frame, the compressor is supported, thereby preventing the shaking of the compressor from affecting the tightness of the pipeline connection.

[0014] Preferably, a heat dissipation port is provided on the top of the compressor unit body, and a heat dissipation fan is fixedly connected to the inner wall of the compressor unit body.

[0015] By providing heat dissipation ports and a heat dissipation fan, heat can be dissipated from the parts inside the compressor unit body, thereby avoiding damage to the device.

[0016] Preferably, a sealed door with a viewing window is provided on the compressor unit body.

[0017] By setting a viewing window, the inside of the compressor unit body can be observed, so that when the internal parts of the compressor unit body are damaged, the damaged parts can be found more quickly.

[0018] Preferably, an anti-sway seat is fixedly connected to the top of the compressor unit body.

[0019] By setting up an anti-sway seat, the compressor unit body can be protected to avoid damage and excessive noise caused by shaking.

[0020] In summary, the technical effects and advantages of the utility model are as follows:

[0021] By setting up a heat exchanger, the air compressed by the compressor is heat exchanged and cooled. When the heat exchanger heats and cools the compressed air, water vapor is generated. The water vapor is collected by a water tank and a water vapor separation plate to prevent the water vapor from affecting the internal parts of the device. After the water is filtered and separated by the water vapor separation plate, the filtered water will fall to the bottom of the water tank and flow into the outside through the water tank and the outlet pipe, so as to prevent the water from causing damage to the internal parts of the device.

[0022] By setting up an air intake structure, the gas entering the compressor unit body can be controlled and filtered. The rotation of the motor drives the louvers on the louver frame to rotate, thereby controlling the size of the air intake holes on the louver frame. At the same time, the filter plate and filter cotton are used to filter the incoming gas, thereby preventing the gas entering the compressor unit body from affecting the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the water tank and its related parts of the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the water vapor separation plate and its related parts of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the motor and its related parts of the utility model.

[0027] In the figure:

[0028] 1. Compressor unit body;

[0029] 2. Air intake structure; 201. Filter plate; 202. Filter cotton; 203. Shutter frame; 204. Motor; 205. Fixed frame;

[0030] 3. Inlet pipe; 4. Compressor; 5. Fixed frame; 6. Heat exchanger; 7. Connecting pipe; 8. Connecting pipe; 9. Water tank; 10. Telescopic rod; 11. Water vapor separation plate; 12. Water tank; 13. Water outlet pipe; 14. Water valve; 15. Fixed pipe; 16. Air pipe; 17. Support frame; 18. Window; 19. Anti-sway seat; 20. Cooling fan; 21. Cooling vent. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0032] Reference Figure 1-3 A energy-saving compressor unit comprises a compressor unit body 1, an air intake structure 2 is arranged on the compressor unit body 1, the air intake structure 2 is used to control the size of the air intake port, an air intake pipe 3 is connected inside the compressor unit body 1, one end of the air intake pipe 3 is connected with a compressor 4, the air intake pipe 3 is used to transmit gas, the compressor 4 is used to compress gas, the outer wall of one end of the compressor 4 close to the air intake pipe 3 is connected with a connecting pipe 7, the connecting pipe 7 is used to transmit compressed gas, a fixing frame 5 is fixedly connected inside the compressor unit body 1, a heat exchanger 6 is fixedly connected to the fixing frame 5, the fixing frame 5 is used to fixedly support the heat exchanger 6, the top of the heat exchanger 6 is fixedly connected with the bottom of the connecting pipe 7, the heat exchanger 6 is used to heat exchange and cool the compressed air, the end of the heat exchanger 6 away from the connecting pipe 7 is fixedly connected with a connecting pipe 8, the connecting pipe 8 is used to cool The warm air is transmitted, the interior of the compressor unit body 1 is fixedly connected with a water tank 9, the water tank 9 is used to collect water, one end of the connecting pipe 8 is connected to the water tank 9, the interior of the water tank 9 is slidably connected with a water vapor separation plate 11, the water vapor separation plate 11 is used to separate water and gas, a water tank 9 is provided with a water trough 12 at the bottom, the compressor unit body 1 water tank 9 is connected with a water outlet pipe 13 through the water trough 12, the water outlet pipe 13 is used to transmit the water inside the water tank 9, a water valve 14 is provided on the water outlet pipe 13, the water valve 14 is used to control the opening and closing of the water outlet pipe 13, the top of the water tank 9 is fixedly connected with a fixed pipe 15, the fixed pipe 15 is used to transmit the air separated from the water vapor, the end of the compressor 4 away from the air inlet pipe 3 is connected with an air supply pipe 16, the air supply pipe 16 is used to transfer the gas to the subsequent steps, and the top of the fixed pipe 15 is connected with the air supply pipe 16.

[0033] Reference Figure 1 and Figure 4 The air intake structure 2 includes a filter plate 201 provided on the outer wall of the compressor unit body 1, the filter plate 201 is used to filter the air, and a filter cotton 202 is provided on the compressor unit body 1, the filter cotton 202 is used to filter the air, one side of the filter plate 201 is in contact with one side of the filter cotton 202, and a louver frame 203 is hinged on the outer surface of the compressor unit body 1, and the louvers on the louver frame 203 can control the amount of air intake, and a fixed frame 205 is fixedly connected to the louver frame 203, and a motor 204 is fixedly connected to the interior of the fixed frame 205, and the fixed frame 205 is used to fix and protect the motor 204, and the rotating shaft of the motor 204 is fixedly connected to the louvers of the louver frame 203, and the motor 204 is used to realize the rotation of the louvers set on the louver frame 203.

[0034] Reference Figure 2 and Figure 3A telescopic rod 10 is fixedly connected to the inner top of the water tank 9, and the telescopic end of the telescopic rod 10 is fixedly connected to the top of the water vapor separation plate 11. The telescopic rod 10 is used to realize the up and down shaking of the water vapor separation plate 11. When the connecting pipe 8 enters the gas into the water tank 9, the entering gas will push the water vapor separation plate 11, so that the water vapor separation plate 11 shakes up and down, so that the residual water on the water vapor separation plate 11 drips to the bottom of the water tank 9 more quickly.

[0035] Reference Figure 2 The top of the fixing frame 5 is fixedly connected with a support frame 17, and the top of the support frame 17 is fixedly connected to the outer wall of the compressor 4. The support frame 17 is used to support the compressor 4 to prevent the compressor 4 from shaking when compressing the air, thereby preventing the shaking of the compressor 4 from affecting the tightness of the pipeline connection.

[0036] Reference Figure 2 A heat dissipation port 21 is provided on the top of the compressor unit body 1, and a heat dissipation fan 20 is fixedly connected to the inner wall of the compressor unit body 1. The coordinated use of the heat dissipation port 21 and the heat dissipation fan 20 can dissipate heat for the parts inside the compressor unit body 1, thereby avoiding overheating of the parts inside the compressor unit body 1 and thus avoiding damage to the device.

[0037] Reference Figure 1 The compressor unit body 1 is provided with a sealed door with a window 18, and the window 18 is used to realize the observation of the inside of the compressor unit body 1, so as to facilitate the staff to observe the internal parts of the compressor unit body 1, so as to facilitate more rapid understanding of the damaged parts when the internal parts of the compressor unit body 1 are damaged.

[0038] Reference Figure 1 The top of the compressor unit body 1 is fixedly connected with an anti-sway seat 19, which is used to protect the compressor unit body 1 to prevent the compressor 4 from shaking violently when compressing the air, thereby avoiding damage and excessive noise caused by shaking.

[0039] Working principle:

[0040] The staff places the device to the required position and starts the motor 204. The rotating shaft of the motor 204 adjusts the shutter angle of the shutter frame 203, so that the amount of air entering the shutter frame 203 can be adjusted according to the needs. After the air enters, it will be filtered by the filter plate 201 and the filter cotton 202, and compressed inside the compressor 4 through the air inlet pipe 3. The compressed air is transmitted to the inside of the heat exchanger 6 through the connecting pipe 7, and enters the inside of the water tank 9 through the heat exchange and cooling of the heat exchanger 6. After entering the water tank 9, the cooled gas is separated by the water vapor separation plate 11 and enters the inside of the fixed pipe 15, and enters the inside of the air supply pipe 16 through the fixed pipe 15, so as to enter the subsequent process of the device. At the same time, the moisture left after the separation by the water vapor separation plate 11 falls to the bottom of the water tank 9 after accumulation. After accumulating to a certain level, the staff transfers the moisture inside the water tank 9 to the outside through the water outlet pipe 13 by opening and closing the water valve 14, thereby preventing the water vapor inside the air from causing damage to the internal parts of the device.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An energy-saving compressor unit, comprising a compressor unit body (1), characterized in that: The compressor unit body (1) is provided with an air intake structure (2); the interior of the compressor unit body (1) is connected to an air intake pipe (3); one end of the air intake pipe (3) is connected to a compressor (4); an outer wall of an end of the compressor (4) close to the air intake pipe (3) is connected to a connecting pipe (7); a fixing frame (5) is fixedly connected to the interior of the compressor unit body (1); a heat exchanger (6) is fixedly connected to the fixing frame (5); the top of the heat exchanger (6) is fixedly connected to the bottom of the connecting pipe (7); an end of the heat exchanger (6) away from the connecting pipe (7) is fixedly connected to a connecting pipe (8); A water tank (9) is fixedly connected to the inside of the unit body (1), one end of the connecting pipe (8) is connected to the water tank (9), a water vapor separation plate (11) is slidably connected to the inside of the water tank (9), a water tank (12) is provided at the bottom of the water tank (9), the water tank (9) is connected to a water outlet pipe (13) through the water tank (12), a water valve (14) is provided on the water outlet pipe (13), a fixed pipe (15) is fixedly connected to the top of the water tank (9), an end of the compressor (4) away from the air inlet pipe (3) is connected to an air supply pipe (16), and the top of the fixed pipe (15) is connected to the air supply pipe (16).

2. An energy-saving compressor unit according to claim 1, characterized in that: The air intake structure (2) comprises a filter plate (201) provided on the outer wall of a compressor unit body (1), filter cotton (202) provided on the compressor unit body (1), one side of the filter plate (201) being in contact with one side of the filter cotton (202), a shutter frame (203) being hinged on the outer surface of the compressor unit body (1), a fixing frame (205) being fixedly connected to the shutter frame (203), a motor (204) being fixedly connected to the interior of the fixing frame (205), and a rotating shaft of the motor (204) being fixedly connected to the shutters of the shutter frame (203).

3. An energy-saving compressor unit according to claim 1, characterized in that: A telescopic rod (10) is fixedly connected to the inner top of the water tank (9), and the telescopic end of the telescopic rod (10) is fixedly connected to the top of the water vapor separation plate (11).

4. An energy-saving compressor unit according to claim 1, characterized in that: The top of the fixing frame (5) is fixedly connected to a supporting frame (17), and the top of the supporting frame (17) is fixedly connected to the outer wall of the compressor (4).

5. An energy-saving compressor unit according to claim 1, characterized in that: A heat dissipation port (21) is provided on the top of the compressor unit body (1), and a heat dissipation fan (20) is fixedly connected to the inner wall of the compressor unit body (1).

6. An energy-saving compressor unit according to claim 1, characterized in that: The compressor unit body (1) is provided with a sealing door having a viewing window (18) thereon.

7. An energy-saving compressor unit according to claim 1, characterized in that: An anti-sway seat (19) is fixedly connected to the top of the compressor unit body (1).