Automatic prism laminating equipment

Abstract

The utility model discloses an automatic prism laminating device which comprises a device case, and a module working face is formed on the device case. An X-axis, Y-axis and Z-axis moving mechanism is mounted on the fixed bracket; the vacuum generator is mounted on the XYZ-axis moving mechanism; the multiple sets of component attaching jigs are mounted on the XYZ-axis moving mechanism and located at the bottom of the vacuum generator; the turnover mechanism is mounted on the module working surface of the equipment case and is positioned at the bottom of the component laminating jig; and the prism main body mounting mechanism is mounted on one side of the turnover mechanism and is used for mounting a prism, and the prism main body mounting mechanism is turned over through the turnover mechanism. The full-automatic laminating machine can completely replace traditional manual laminating, is stable in operation, uses a servo and a module, is accurate in positioning accuracy, greatly improves the yield, reduces the repair times, not only improves the production efficiency, but also effectively saves the labor cost, is simple in operation, and is convenient in parameter modification.

Description

Technical Field

[0001] The utility model relates to a bonding device, in particular to an automatic prism bonding device. Background Art

[0002] In the current production field, especially in the precision assembly industry, the prism bonding process is one of the key steps to ensure the quality of the final product. The traditional prism bonding process mainly relies on manual operation, which is not only inefficient, but also has great challenges in precision control. The manual bonding method is difficult to achieve highly consistent parallelism and verticality requirements, and it is easy to produce defective products, resulting in rework and waste of resources.

[0003] Currently, there is a lack of equipment on the market that can meet the needs of high-precision automatic bonding. The main problems faced by existing technologies include low efficiency, high defect rate, inability to automate the bonding process, and inability to ensure consistency in bonding accuracy. In addition, the process is cumbersome and there are many types of fixtures, which increases production costs and complexity.

[0004] Disadvantages of existing technology:

[0005] Low efficiency and high defect rate: Manual lamination is slow and prone to errors, resulting in an increase in the defect rate.

[0006] Low degree of automation: lack of automated equipment and heavy reliance on manual operations, resulting in a huge waste of human resources.

[0007] Inconsistent fitting accuracy: Manual fitting is difficult to ensure consistent fitting accuracy for each product, which affects product quality.

[0008] Complex process and many types of jigs: A variety of jigs are required to support the bonding of different products, which increases the complexity and cost of production. Summary of the invention

[0009] In order to solve the above problems, the utility model provides a prism automatic bonding device, which can effectively solve the deficiencies in the prior art.

[0010] The utility model is realized by the following technical scheme: a prism automatic laminating device, comprising a device chassis, a module working surface is formed on the device chassis;

[0011] A fixed bracket, on which an XYZ axis moving mechanism is installed;

[0012] A vacuum generator is installed on the XYZ axis moving mechanism;

[0013] A plurality of parts fitting jigs are installed on the XYZ axis moving mechanism and are located at the bottom of the vacuum generator;

[0014] A flip mechanism is installed on the module working surface of the equipment chassis and is located at the bottom of the component fitting fixture;

[0015] The prism body installation mechanism is installed on one side of the flipping mechanism and is used to install the prism. The prism body installation mechanism is flipped by the flipping mechanism.

[0016] As a preferred technical solution, a manual operation station is provided on the equipment chassis.

[0017] As a preferred technical solution, the manual operation station is provided with an equipment control button.

[0018] As a preferred technical solution, the XYZ axis moving mechanism includes an X axis moving mechanism, a Y axis moving mechanism and a Z axis moving mechanism.

[0019] As a preferred technical solution, a plurality of vacuum suction cups are installed at the output end of the vacuum generator, and the parts are adsorbed to the pre-lamination station through the plurality of vacuum suction cups.

[0020] As a preferred technical solution, the flip mechanism includes a stepper motor, a reducer and a flip bracket, the reducer is installed at the output end of the stepper motor, the flip bracket is installed at the output end of the reducer, and the prism body mounting mechanism is arranged on the flip bracket.

[0021] The beneficial effects of the utility model are: the utility model can completely replace the traditional manual lamination, has stable operation, uses servo + module, has precise positioning accuracy, greatly improves the yield rate, reduces the number of rework times, not only improves production efficiency, but also effectively saves labor costs, is simple to operate, and is convenient for parameter modification. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0024] Figure 2 It is a structural schematic diagram of the turning mechanism of the utility model;

[0025] Figure 3 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0026] Description of reference numerals:

[0027] 1. Vacuum generator; 2. XYZ axis moving mechanism; 3. Parts bonding fixture; 4. Flipping mechanism; 5. Prism body installation mechanism; 6. Equipment control button; 7. Equipment chassis; 9. Automatic bonding station; 11. Prism. DETAILED DESCRIPTION

[0028] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0029] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0030] like Figure 1 and Figure 3 As shown, a prism automatic bonding device of the utility model includes a device chassis 7, and a module working surface is formed on the device chassis 7;

[0031] It also includes a fixed bracket, on which an XYZ axis moving mechanism 2 is installed;

[0032] It also includes a vacuum generator 1, which is installed on the XYZ axis moving mechanism 2;

[0033] It also includes a plurality of parts laminating jigs 3, which are installed on the XYZ axis moving mechanism 2 and are located at the bottom of the vacuum generator 1;

[0034] It also includes a flip mechanism 4, which is installed on the module working surface of the equipment chassis 7 and is located at the bottom of the component bonding fixture 3;

[0035] It also includes a prism 11 main body mounting mechanism 5 installed on one side of the flipping mechanism 4 and used for mounting the prism 11 . The prism 11 main body mounting mechanism 5 is flipped through the flipping mechanism 4 .

[0036] In this embodiment, a manual operation station is provided on the equipment chassis 7 , and an equipment control button 6 is provided on the manual operation station.

[0037] Among them, the XYZ axis moving mechanism 2 includes an X axis moving mechanism, a Y axis moving mechanism and a Z axis moving mechanism. The XYZ axis moving mechanism 2 is a commonly used module in the art and is used for displacement in the XYZ axis direction, which will not be described in detail in this embodiment.

[0038] Among them, a plurality of vacuum suction cups are installed at the output end of the vacuum generator 1, and the parts are adsorbed to the pre-bonding station through the plurality of vacuum suction cups.

[0039] like Figure 2 As shown, the flip mechanism 4 includes a stepper motor, a reducer and a flip bracket, the reducer is installed at the output end of the stepper motor, the flip bracket is installed at the output end of the reducer, and the prism 11 main body mounting mechanism 5 is arranged on the flip bracket.

[0040] Working principle:

[0041] After the vacuum generator 1 is ventilated, negative pressure will be generated, and the negative pressure will be used to adsorb the parts onto the fixture for pre-lamination. After the equipment is started, the servo motor drives the linear module to move in the XYZ direction, and the fixture is translated to the specified position for lamination. The lamination position can be flexibly adjusted, and the servo motor has high control accuracy. The lamination accuracy of the equipment depends on the precision fixture as the benchmark. There is a pressing mechanism on the side to prevent the product from loosening during the handling process.

[0042] Then, the prism 11 is rotated to any angle by the flip mechanism 4, and the angle is precisely controlled by the motor and the reducer to ensure the accuracy of the fit. In this embodiment, the prism 11 installation mechanism can be set as a quick disassembly device, which is simple and convenient to disassemble and assemble. After the prism 11 is installed, the positioning is completed by the pin. During the working process, the start, reset and emergency stop of the device are all controlled by the device control button 6.

[0043] The lower chassis of the equipment contains all the electrical and wire components of the equipment, and all the mechanisms of the equipment rely on the firmness of the chassis structure to complete the fitting work.

[0044] During operation, the parts and products are loaded manually at the parts fixture loading station. After all the preparations are completed, the equipment is started and the servo motor drives the linear module to move in the XYZ direction. The XYZ axis runs from the loading station to the bonding station for bonding. The above actions can be performed at the manual operation station, and the running speed, XYZ axis coordinates, and various parameters can be modified.

[0045] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A prism automatic bonding device, characterized in that: include: A device chassis (7), wherein a module working surface is formed on the device chassis (7); A fixed bracket, on which an XYZ axis moving mechanism (2) is installed; A vacuum generator (1) is mounted on the XYZ axis moving mechanism (2); A plurality of sets of component bonding jigs (3) are installed on the XYZ axis moving mechanism (2) and are located at the bottom of the vacuum generator (1); A flip mechanism (4) is mounted on the module working surface of the equipment chassis (7) and is located at the bottom of the component bonding jig (3); The prism (11) main body mounting mechanism (5) is mounted on one side of the flipping mechanism (4) and is used to mount the prism (11). The prism (11) main body mounting mechanism (5) is flipped by the flipping mechanism (4).

2. The prism automatic bonding device according to claim 1, characterized in that: A manual operation station is arranged on the equipment chassis (7).

3. The prism automatic bonding device according to claim 2, characterized in that: The manual operation station is provided with an equipment control button (6).

4. The prism automatic bonding device according to claim 1, characterized in that: The XYZ axis moving mechanism (2) comprises an X axis moving mechanism, a Y axis moving mechanism and a Z axis moving mechanism.

5. The prism automatic bonding device according to claim 1, characterized in that: The output end of the vacuum generator (1) is equipped with a plurality of vacuum suction cups, and the parts are adsorbed to the pre-bonding station through the plurality of vacuum suction cups.

6. The prism automatic bonding device according to claim 1, characterized in that: The flip mechanism (4) comprises a stepping motor, a reducer and a flip bracket, wherein the reducer is mounted at the output end of the stepping motor, the flip bracket is mounted at the output end of the reducer, and the prism (11) main body mounting mechanism (5) is arranged on the flip bracket.

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