Electromagnetic pneumatic valve with buffering function

By designing buffer protection barriers and alarm components in the solenoid pneumatic valve, the problem of damage to the solenoid pneumatic valve due to rockfall impact during tunnel construction is solved, and the equipment is safe protection and rapid positioning of faults is achieved.

CN222616139UActive Publication Date: 2025-03-14AMISCO AUTOMATION COMPONENTS (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202421037342.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

Existing electromagnetic pneumatic valves are easily damaged by falling rocks during tunnel construction, affecting the normal use of the equipment.

Method used

A solenoid pneumatic valve with buffering function is designed. By setting the front-end protective case, the rear-end protective case and the buffer top, a buffer protection barrier is formed to form a buffer protection barrier for the pneumatic solenoid valve body, and an alarm component is installed in the buffer top to quickly detect the fault area.

Benefits of technology

It effectively protects the solenoid pneumatic valve body from damage caused by falling rock impact, and uses alarm components to help maintenance personnel quickly locate the faulty area, improving the safety of equipment usage and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electromagnetic pneumatic valve with a buffering function, and relates to the technical field of electromagnetic starting valves. The electromagnetic pneumatic valve comprises an electromagnetic pneumatic valve body, a front-end protective shell, a rear-end protective shell and a buffer top, pipeline connectors at the two ends of the electromagnetic pneumatic valve body are sleeved with external pipes, the outer sides of the two pipeline connectors are sleeved with sealing rubber rings, and the pipeline connectors and the external pipes are fixed through fixing pipe hoops. A rubber pad is arranged on the inner side of the fixed pipe hoop; the electromagnetic pneumatic valve body is fixedly connected with a rear end protection shell through a fixing piece matched with a screw, a front end protection shell is fixed to the front end of the rear end protection shell through a screw, and cavities allowing a transmission rod to penetrate through are formed in the upper end of the front end protection shell and the upper end of the rear end protection shell correspondingly. The front-end protective shell, the rear-end protective shell and the buffer top form a barrier for buffering and protecting the pneumatic electromagnetic valve body, so that the electromagnetic valve body can be protected from being damaged by impact of falling rocks in a tunnel.
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Description

Technical Field

[0001] The utility model belongs to the field of electromagnetic starting valves, in particular to an electromagnetic pneumatic valve with a buffering function. Background Art

[0002] Solenoid valves are industrial equipment controlled by electromagnetics. They are basic automation components used to control fluids. They are actuators and are not limited to hydraulic and pneumatic. They are mainly used to adjust the direction, flow, speed and other parameters of the medium in industrial control systems. There are many kinds of solenoid valves, and different solenoid valves play a role in different positions of the control system. The most commonly used ones are check valves, safety valves, directional control valves, speed regulating valves, etc.

[0003] Various pneumatic platforms are required during tunnel construction, and the pneumatic platforms need to be composed of pneumatic solenoid valves, cylinders and transmission structures. Due to falling rocks during tunnel construction, the impact of falling rocks will damage the pneumatic solenoid valves, thereby affecting the normal use of the equipment. An electromagnetic pneumatic valve with a buffering function can bring convenience to the staff. In view of this, the present utility model is specially proposed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an electromagnetic pneumatic valve with a buffering function.

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0006] An electromagnetic pneumatic valve with a buffering function comprises an electromagnetic pneumatic valve body, a front protective shell, a rear protective shell and a buffering top, the outer sides of the pipeline interfaces at both ends of the electromagnetic pneumatic valve body are sleeved with external pipes, the outer sides of the two pipeline interfaces are sleeved with sealing rubber rings, the pipeline interface and the external pipe are fixed by a fixed pipe hoop, and a rubber pad is provided on the inner side of the fixed pipe hoop;

[0007] The electromagnetic pneumatic valve body is fixedly connected to the rear end protective shell by means of a fixing member and screws, a front end protective shell is fixed to the front end of the rear end protective shell by means of screws, a cavity for a transmission rod to pass through is provided at the upper ends of the front end protective shell and the rear end protective shell, a plurality of transmission rods are installed at the bottom of the same buffer top, a buffer spring is sleeved on the outside of each transmission rod, a damping rod is installed at the inner bottom end of each cavity, and the telescopic end of the damping rod is fixedly connected to the bottom of the transmission rod;

[0008] An alarm component is installed inside the buffer top.

[0009] Optionally, a reserved space is reserved between the protective top and the buffer top for threading an external power cord or an external wire.

[0010] Optionally, the alarm component includes a shell, a light alarm, a speaker, a processing chip, a backup battery module and a remote communication module. A controller is provided inside the shell, and the controller is connected to the light alarm, speaker, processing chip, backup battery module and remote communication module circuits through wires, and the controller is also connected to the touch-type switch circuit through wires.

[0011] Optionally, the touch-type switch is installed at the lower end of the pillar, and the pillar is fixedly installed inside the buffer top.

[0012] Optionally, an L-shaped block is fixed to the inside of the rear end protective shell by screws, a stud for threaded connection of the trigger sleeve is fixed on the top of the L-shaped block, and a protrusion for triggering the touch-pressure switch is fixed and bonded to the top of the trigger sleeve, and the material of the protrusion itself is silicone material.

[0013] Optionally, the bottom of the front end protective shell and the rear end protective shell are provided with screw holes for installing limit bolts, and the bottom of the front end protective shell and the rear end protective shell are fixed to the hinge seat through the limit bolts and the screw holes, a sleeve rod is hinged in the middle of each hinge seat, and a reserved cavity for pulling out the plug-in nail is provided inside the side end of each sleeve rod, each of the plug-in nails is fixed by a positioning bolt, and the positioning bolt is threadedly connected to the lower end of the sleeve rod.

[0014] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:

[0015] 1. The utility model forms a buffer protection barrier for the pneumatic solenoid valve body by arranging the front protective shell, the rear protective shell and the buffer top, which can protect the start solenoid valve body from damage caused by the impact of falling rocks in the tunnel;

[0016] 2. The utility model takes into account that after the impact caused by falling rocks inside the tunnel occurs, maintenance personnel are often required to clear the fault. At this time, the staff can use the alarm of the device to quickly find the fault area.

[0017] The specific implementation modes of the present utility model are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0019] In the figure:

[0020] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0021] Figure 2 This is a structural diagram of the parts of the front and rear protective shells of the utility model from another perspective;

[0022] Figure 3 It is a schematic diagram of the parts structure of the rear end protective shell and screw holes in the utility model when viewed from above;

[0023] Figure 4 This is a schematic diagram of the structure of the combined parts of the alarm assembly in the utility model;

[0024] Figure 5 It is a schematic diagram of the structure of the combined parts of the hinge seat, sleeve rod and plug-in nail in the utility model;

[0025] Figure 6 for Figure 1 A part structure enlarged schematic diagram;

[0026] Figure 7 for Figure 1 An enlarged schematic diagram of the structure of part B in FIG.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1. Solenoid pneumatic valve body; 2. Pipe interface; 3. External pipe; 4. Sealing rubber ring; 5. Fixed pipe clamp; 6. Rubber pad; 7. Fixing piece; 8. Rear protective shell; 9. Front protective shell; 10. Transmission rod; 11. Buffer top; 12. Buffer spring; 13. Damping rod; 14. Shell; 15. Controller; 16. Light alarm; 17. Speaker; 18. Processing chip; 19. Backup battery module; 20. Remote communication module; 21. Touch switch; 22. Pillar; 23. L-shaped block; 24. Trigger sleeve; 25. Stud; 26. Bump; 27. Limit bolt; 28. Articulated seat; 29. ​​Sleeve rod; 30. Plug nail; 31. Positioning bolt.

[0029] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0030] The utility model is now described in further detail with reference to the accompanying drawings.

[0031] See also Figures 1 to 6The utility model provides a technical solution: an electromagnetic pneumatic valve with a buffering function, comprising an electromagnetic pneumatic valve body 1, a front protective shell 9, a rear protective shell 8 and a buffer top 11, the outer sides of the pipeline interfaces 2 at both ends of the electromagnetic pneumatic valve body 1 are sleeved with external pipes 3, and the outer sides of the two pipeline interfaces 2 are sleeved with sealing rubber rings 4, the pipeline interface 2 and the external pipe 3 are fixed by a fixed pipe hoop 5, and a rubber pad 6 is provided on the inner side of the fixed pipe hoop 5;

[0032] The electromagnetic pneumatic valve body 1 is fixedly connected to the rear end protective shell 8 through the fixing piece 7 and the screws. The front end protective shell 9 is fixed to the front end of the rear end protective shell 8 by screws. The upper ends of the front end protective shell 9 and the rear end protective shell 8 are provided with cavities for the transmission rod 10 to pass through. Multiple transmission rods 10 are installed at the bottom of the same buffer top 11. The outside of each transmission rod 10 is sleeved with a buffer spring 12. A damping rod 13 is installed at the bottom end of the inner part of each cavity. The telescopic end of the damping rod 13 is fixedly connected to the bottom of the transmission rod 10.

[0033] An alarm component is installed inside the buffer top 11. Considering that various pneumatic platforms need to be used during tunnel construction, and the pneumatic platform needs to be composed of a pneumatic solenoid valve, a cylinder and a transmission structure, there is rockfall during tunnel construction, and the impact of the rockfall will damage the pneumatic solenoid valve, thereby affecting the normal use of the equipment. The utility model forms a barrier for buffering protection for the pneumatic solenoid valve body by setting a front end protective shell 9, a rear end protective shell 8 and a buffer top 11, which can protect the starting solenoid valve body from damage caused by the impact of rockfall in the tunnel. After the rockfall hits the buffer top 11, the buffer top 11 transmits the impact force through the transmission rod 10. At this time, the buffer spring 12 sleeved on the outside of the transmission rod 10 will absorb the impact force and release elastic potential energy. In the process of the reset spring releasing the elastic potential energy, the damping rod 13 installed at the bottom of the transmission rod 10 will inhibit the reset spring from releasing the elastic potential energy, thereby completing the buffering process. Compared with the starter valve used in tunnel construction exposed to the elements, Magnetic valve, the pneumatic solenoid valve body of the device is protected by a front protective shell 9, a rear protective shell 8 and a buffer top 11; and considering that maintenance personnel are often required to clear the fault after the impact caused by falling rocks inside the tunnel, the staff can use the alarm of the device to quickly find the fault area. When the buffer top 11 is impacted and drops, the touch-type switch 21 inside the buffer top 11 will drop as the position of the buffer top 11 drops. During the descent of the buffer top 11, the touch-type switch 21 will contact the protrusion 26 on the trigger sleeve 24, thereby triggering the alarm switch of the alarm component. At this time, the controller 15 receives the trigger instruction of the touch-type switch 21, so that the light alarm 16 flashes a dazzling light, the speaker 17 sounds an alarm, and the impact of the device can also be sent to remote personnel through the remote communication module 20, thereby realizing remote alarm. The multi-dimensional alarm function of the device provides convenience for later equipment maintenance personnel to troubleshoot.

[0034] Among them, a reserved space is reserved between the protective top and the buffer top 11 for threading an external power cord or an external wire. The reserved space is provided to facilitate the staff to connect the external power supply data cable or power cord when installing the starting solenoid valve, the cylinder and the pipeline of the transmission structure.

[0035] Among them, the alarm component includes a shell 14, a light alarm 16, a speaker 17, a processing chip 18, a backup battery module 19 and a remote communication module 20. A controller 15 is provided inside the shell 14. The controller 15 is connected to the light alarm 16, the speaker 17, the processing chip 18, the backup battery module 19 and the remote communication module 20 circuits through wires, and the controller 15 is also connected to the touch-type switch 21 circuit through wires. By setting up the alarm, it is convenient for later maintenance personnel to know the location of the device that needs maintenance in time. The light alarm 16 and the speaker 17 facilitate personnel entering the site to find the location of the damaged device. The remote communication module 20 helps remote personnel to quickly arrange personnel to enter the construction tunnel to check the fault area.

[0036] Among them, the touch-pressure switch 21 is installed at the lower end of the pillar 22, and the pillar 22 is fixedly installed inside the buffer top 11. The touch-pressure switch 21 is set to trigger the alarm. That is, after the falling stone hits the buffer top 11, the buffer top 11 descends, and the touch-pressure switch 21 at the bottom of the pillar 22 contacts the protrusion 26 at the top of the trigger sleeve 24, thereby triggering the alarm.

[0037] Among them, an L-shaped block 23 is fixed inside the rear end protective shell 8 by screws, and a stud 25 for threaded connection of the trigger sleeve 24 is fixed on the top of the L-shaped block 23, and a protrusion 26 for triggering the touch-type switch 21 is fixedly bonded to the top of the trigger sleeve 24. The material of the protrusion 26 itself is a silicone material. By setting the threaded connection mode of the trigger sleeve 24 and the stud 25, it is convenient for the user to set the trigger adjustment according to needs, that is, the greater the impact, the greater the decline of the buffer top 11, the longer the stretch between the stud 25 and the trigger sleeve 24, the smaller the impact force required for the trigger, and conversely, if the stretching distance between the trigger sleeve 24 and the stud 25 is shorter, it means that the impact force required for the trigger is greater.

[0038] The bottom of the front protective shell 9 and the rear protective shell 8 are provided with screw holes for installing the limit bolts 27, and the bottoms of the front protective shell 9 and the rear protective shell 8 are fixed to the hinge seat 28 through the limit bolts 27 and the screw holes. A sleeve rod 29 is hinged in the middle of each hinge seat 28, and a reserved cavity for pulling out the plug nail 30 is provided inside the side end of each sleeve rod 29. Each plug nail 30 is fixed by a positioning bolt 31, and the positioning bolt 31 is threadedly connected to the lower end of the sleeve rod 29. The front protective shell 9 and the rear protective shell 8 are fixed by setting the sleeve rod 29, the plug nail 30 and the positioning bolt 31. It plays the role of auxiliary support. When the device is set in the construction area, the sleeve rod 29 can be selectively installed for auxiliary support. When supporting, loosen the positioning bolt 31 to expose the plug nail 30 inside the sleeve rod 29, and tighten the positioning bolt 31 to fix it after stretching it to the required length. After fixing, directly insert the plug nail 30 into the soil of the fixed surface for auxiliary fixation. When the fixed surface of the device use area is a wall, the direction of the plug nail 30 can also be changed to align with the fixed wall position when installing the hinge seat 28. The above structure assists in improving the stability of the front protective shell 9 and the rear protective shell 8.

[0039] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.

Claims

1. An electromagnetic pneumatic valve with a buffering function, comprising an electromagnetic pneumatic valve body (1), a front protective shell (9), a rear protective shell (8), a buffer top (11) and a protective top, characterized in that: The pipeline interfaces (2) at both ends of the electromagnetic pneumatic valve body (1) are sleeved with external pipes (3), and the outer sides of the two pipeline interfaces (2) are sleeved with sealing rubber rings (4). The pipeline interfaces (2) and the external pipes (3) are fixed by a fixed pipe hoop (5), and a rubber pad (6) is provided on the inner side of the fixed pipe hoop (5); The electromagnetic pneumatic valve body (1) is fixedly connected to the rear end protection shell (8) through a fixing member (7) and screws. A front end protection shell (9) is fixed to the front end of the rear end protection shell (8) through screws. The upper ends of the front end protection shell (9) and the rear end protection shell (8) are provided with cavities for the transmission rod (10) to pass through. A plurality of transmission rods (10) are installed at the bottom of the same buffer top (11). A buffer spring (12) is sleeved on the outside of each transmission rod (10). A damping rod (13) is installed at the bottom end of the inner part of each cavity. The telescopic end of the damping rod (13) is fixedly connected to the bottom of the transmission rod (10). An alarm component is installed inside the buffer top (11).

2. The electromagnetic pneumatic valve with buffering function according to claim 1, characterized in that: A reserved space is reserved between the protective top and the buffer top (11) for threading an external power line or an external wire.

3. The electromagnetic pneumatic valve with buffering function according to claim 1, characterized in that: The alarm assembly comprises a housing (14), a light alarm (16), a speaker (17), a processing chip (18), a backup battery module (19) and a remote communication module (20). A controller (15) is provided inside the housing (14). The controller (15) is connected to the light alarm (16), the speaker (17), the processing chip (18), the backup battery module (19) and the remote communication module (20) through wires, and the controller (15) is also connected to the touch switch (21) through wires.

4. The electromagnetic pneumatic valve with buffering function according to claim 3, characterized in that: The touch-type switch (21) is installed at the lower end of the support column (22), and the support column (22) is fixedly installed inside the buffer top (11).

5. The electromagnetic pneumatic valve with buffering function according to claim 1, characterized in that: An L-shaped block (23) is fixed inside the rear end protection shell (8) by screws, a stud (25) for threaded connection of the trigger sleeve (24) is fixed on the top of the L-shaped block (23), and a protrusion (26) for triggering the touch-type switch (21) is fixedly bonded to the top of the trigger sleeve (24), and the protrusion (26) itself is made of silicone material.

6. The electromagnetic pneumatic valve with buffering function according to claim 1, characterized in that: The bottoms of the front end protection shell (9) and the rear end protection shell (8) are provided with screw holes for installing the limit bolts (27), and the bottoms of the front end protection shell (9) and the rear end protection shell (8) are fixed to the hinge seat (28) through the limit bolts (27) and the screw holes. A sleeve rod (29) is hinged in the middle of each hinge seat (28), and a reserved cavity for pulling out the plug nail (30) is provided inside the side end of each sleeve rod (29), and each of the plug nails (30) is fixed by a positioning bolt (31), and the positioning bolt (31) is threadedly connected to the lower end of the sleeve rod (29).