Movable skid-mounted heat exchange station
By setting mobile support components on both sides of the skid-mounted outer box of the skid-mounted heat exchange station, the problem of low installation efficiency of the skid-mounted heat exchange station in the indoor environment is solved, convenient transfer and adaptation to the installation of small indoor environments is achieved, and installation efficiency and equipment reuse rate are improved.
Patent Information
- Application Number
- CN202420648683.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-01
AI Technical Summary
When a skid-mounted heat exchanger station is installed in an indoor environment, due to its huge size and bulky weight, the lifting equipment cannot be entered, which requires manual movement, which affects the installation efficiency.
A mobile skid-mounted heat exchange station is designed, and convenient transfer is achieved by setting mobile support components on both sides of the skid-mounted outer box, including mobile units, connecting units and disassembly guide units. The mobile unit consists of a concave socket, a universal wheel and a clamping pad. The connecting unit consists of a fixed vertical plate, a threaded rod, a rotating handle, a limiting block and a threaded hole. The disassembly guide unit consists of a vertical sliding groove, a moving guide rod, a tilt groove and a horizontal groove.
Through the design of mobile support components, the convenient transfer of skid-mounted heat exchange station is achieved, adapting to the installation of smaller indoor environments, and can be placed smoothly on the ground during disassembly, improving installation efficiency and equipment reuse rate.
Smart Images

Figure CN222617011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mobile skid-mounted heat exchange stations, in particular to a mobile skid-mounted heat exchange station. Background Art
[0002] The skid-mounted heat exchange station is a mechatronic device that connects pipelines, equipment, pumps, control cabinets, electrical instruments, etc. into a whole according to a certain process flow, and fixes the whole to steel or other structures (called skids) through welding, bolting, etc., so as to achieve different functions. It does not require on-site assembly and can be used directly. It consists of a heat exchange part, a circulation part, a water supply part, a control part, and a simple quick-install pump room. The heat exchange part includes a plate heat exchanger and an equipment base. The control part is an intelligent control system, which controls the temperature, flow, etc. of the heat exchange system through data from flow meters, temperature sensors, pressure sensors, etc.
[0003] The skid-mounted heat exchange station is an integrated set with valves, pumps and other equipment already installed. When connected to other equipment on the system, there is no need to install valves, instruments and other equipment in the middle. The on-site workload is small, and only the external connection of pipelines and electrical systems needs to be completed. This saves a lot of work on the on-site installation of equipment. At the same time, the skid-mounted heat exchange station has a compact structure and occupies a small area, which greatly saves space. In addition, the skid-mounted heat exchange station can be moved as a whole, with a high equipment reuse rate. At the same time, a lot of construction work is saved for the relocation and transformation of equipment in the factory.
[0004] However, due to the large size and heavy weight of the skid-mounted heat exchange station, it needs to be assisted by lifting equipment or forklift equipment for transfer during installation. However, when used in some indoor environments, the lifting equipment and forklift equipment cannot enter. In this case, manual movement is required. The overall operation is time-consuming and labor-intensive, which seriously affects the installation efficiency of the skid-mounted heat exchange station in the indoor environment. Based on this, we propose a mobile skid-mounted heat exchange station. Utility Model Content
[0005] The purpose of the present utility model is to provide a mobile skid-mounted heat exchange station in order to solve the above-mentioned problems.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: a mobile skid-mounted heat exchange station, comprising a skid-mounted outer box consisting of a top plate, side plates, a skid seat, and vertical beams. The top plate, vertical beams, and skid seat are sequentially arranged from top to bottom and welded together. The side plates are welded and fixed between the top plate, vertical beams, and skid seat. The interior of the skid-mounted outer box is used for the overall assembly and installation of the heat exchange station. Mobile support assemblies are provided on both sides of the skid-mounted outer box, and the mobile support assemblies are used to facilitate the transfer of the skid-mounted outer box.
[0007] The mobile support assembly includes a mobile unit, a connecting unit, and a disassembly guide unit;
[0008] The moving unit is used to provide mobile support for the skid-mounted outer box, so that the skid-mounted outer box is separated from the ground for easy movement;
[0009] The connecting unit is used to connect and fix the mobile unit to the skid-mounted outer box;
[0010] The disassembly guide unit is used to realize the disassembly and separation of the mobile unit and the skid-mounted outer box, and at the same time place the skid-mounted outer box on the ground.
[0011] As a further solution of the present invention: the mobile unit includes a concave socket, a universal wheel, and a clamping pad;
[0012] The clamping pad is fixed to the top of the concave socket, and a return groove is formed on the outer side of the pry seat. The overall height of the concave socket and the clamping pad is equal to the height of the inner wall of the return groove, and the concave socket and the clamping pad are clamped to the inner side of the return groove;
[0013] The outer side of the concave socket protrudes to the outside of the pry seat, the universal wheels are rotatably installed inside the concave socket and distributed outside the pry seat, the bottom of the roller of the universal wheel contacts the ground, and the bottom of the pry seat is separated from the ground by the support of the concave socket, the universal wheel, and the clamping pad. The universal wheel is used to facilitate the transfer of the pry seat.
[0014] As a further solution of the present invention: the connecting unit includes a fixed vertical plate, a threaded rod, a rotating handle, a limit block, and a threaded hole;
[0015] The fixed vertical plate is symmetrically fixed to the top of the clamping pad and aligned with the position of the vertical beam;
[0016] The threaded hole is opened on one side of the outer wall of the vertical beam and penetrates to the other side, and the threaded rod is vertically slidably connected to the inner side of the fixed vertical plate and is threadedly connected to the threaded hole;
[0017] The rotating handle is fixed to a side of the threaded rod away from the threaded hole;
[0018] The limiting blocks are symmetrically fitted on both sides of the fixed vertical plate and fixedly connected to the outer wall of the threaded rod, so as to achieve horizontal limiting of the threaded rod and the fixed vertical plate.
[0019] As a further solution of the present invention: the disassembly guide unit includes a vertical slide groove, a movable guide rod, an inclined groove, and a horizontal groove;
[0020] The vertical slide groove is provided at the position where the fixed vertical plate contacts the threaded rod, and is used to provide space and guidance for the vertical movement of the fixed vertical plate;
[0021] The inclined groove and the horizontal groove are formed on the inner wall end surface of the return groove, and the inclined groove is connected to the horizontal groove. The side of the inclined groove away from the horizontal groove passes through the inner wall side surface of the return groove.
[0022] The two ends of the concave socket extend to the inner sides of both ends of the circular groove, and the movable guide rod is fixed to the end surface of the end of the concave socket and is slidably connected to the inner side of the horizontal groove. When the concave socket is away from the pry seat, the pry seat can be placed on the ground through the cooperation of the horizontal groove, the inclined groove and the movable guide rod.
[0023] As a further solution of the present invention: the horizontal length of the horizontal groove is greater than the length of the clamping pad clamped on the inner side of the return groove, the side of the inclined groove away from the horizontal groove is inclined upward, and the inclined height of the inclined groove matches the height of the skid-mounted outer box off the ground.
[0024] As a further solution of the present invention: two groups of movable support components are provided, and the two groups of movable support components are symmetrically distributed on both sides of the skid-mounted outer box. Multiple universal wheels are provided on the concave socket, and the multiple universal wheels are evenly distributed along the trajectory of the concave socket.
[0025] Compared with the prior art, the beneficial effects of the present invention are:
[0026] By setting up a mobile support assembly, the skid-mounted heat exchange station can be easily transferred and adapted to installation in smaller indoor environments. In addition, by cooperating with the movable guide rods, the horizontal slots, and the inclined slots, the skid outer box 1 can be stably placed on the ground when the mobile support assembly is disassembled, thus facilitating stable use in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural diagram of the utility model;
[0028] Figure 2 This is a schematic diagram of the separation state of the mobile support assembly and the skid seat of the present invention;
[0029] Figure 3 This is a schematic diagram of the structure of some parts of the mobile support assembly of the present utility model.
[0030] In the figure: 1. Skid-mounted outer box; 101. Top plate; 102. Side plate; 103. Skid seat; 104. Vertical beam; 105. Return groove; 2. Mobile support assembly; 201. Concave socket; 202. Universal wheel; 203. Snap-fit pad; 204. Fixed vertical plate; 205. Vertical slide; 206. Threaded rod; 207. Rotating handle; 208. Limit block; 209. Threaded hole; 210. Mobile guide rod; 211. Inclined groove; 212. Horizontal groove. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] See also Figures 1 to 3 In an embodiment of the present invention, a mobile skid-mounted heat exchange station includes a skid-mounted outer box 1 composed of a top plate 101, side plates 102, a skid seat 103, and vertical beams 104. The top plate 101, vertical beams 104, and skid seat 103 are sequentially distributed from top to bottom and welded and fixed. The side plates 102 are welded and fixed between the top plate 101, vertical beams 104, and skid seat 103. The internal area of the skid-mounted outer box 1 is used for the overall assembly installation of the heat exchange station. Mobile support assemblies 2 are provided on both sides of the skid-mounted outer box 1. The mobile support assemblies 2 are used for convenient transfer of the skid-mounted outer box 1.
[0033] The mobile support assembly 2 includes a mobile unit, a connecting unit, and a disassembly guide unit;
[0034] The moving unit is used to provide mobile support for the skid-mounted outer box 1, so that the skid-mounted outer box 1 is separated from the ground for easy movement;
[0035] The connection unit is used to connect and fix the mobile unit to the skid-mounted outer box 1;
[0036] The disassembly guide unit is used to realize the disassembly and separation of the mobile unit and the skid-mounted outer box 1, and at the same time place the skid-mounted outer box 1 on the ground;
[0037] The mobile unit includes a concave socket 201, a universal wheel 202, and a clamping pad 203;
[0038] The clamping pad 203 is fixed to the top of the concave socket 201. The outer side of the pry seat 103 is formed with a return groove 105. The overall height of the concave socket 201 and the clamping pad 203 is equal to the height of the inner wall of the return groove 105. The concave socket 201 and the clamping pad 203 are clamped to the inner side of the return groove 105.
[0039] The outer side of the concave socket 201 protrudes to the outside of the pry seat 103. The universal wheels 202 are rotatably mounted inside the concave socket 201 and distributed outside the pry seat 103. The bottom of the universal wheels 202 are in contact with the ground. The bottom of the pry seat 103 is separated from the ground by the support of the concave socket 201, the universal wheels 202, and the clamping pads 203. The universal wheels 202 are used to facilitate the transfer of the pry seat 103.
[0040] The connecting unit includes a fixed vertical plate 204, a threaded rod 206, a rotating handle 207, a limit block 208, and a threaded hole 209;
[0041] The fixed vertical plate 204 is symmetrically fixed to the top of the clamping pad 203 and aligned with the position of the vertical beam 104;
[0042] The threaded hole 209 is opened on one side of the outer wall of the vertical beam 104 and extends to the other side. The threaded rod 206 is vertically slidably connected to the inner side of the fixed vertical plate 204 and is threadedly connected to the threaded hole 209.
[0043] The rotating handle 207 is fixed to the side of the threaded rod 206 away from the threaded hole 209;
[0044] The limiting blocks 208 are symmetrically attached to both sides of the fixed vertical plate 204 and fixedly connected to the outer wall of the threaded rod 206 to limit the horizontal direction of the threaded rod 206 and the fixed vertical plate 204;
[0045] The disassembly guide unit includes a vertical slide groove 205, a movable guide rod 210, an inclined groove 211, and a horizontal groove 212;
[0046] The vertical slide 205 is provided at the position where the fixed vertical plate 204 contacts the threaded rod 206, and is used to provide space and guidance for the vertical movement of the fixed vertical plate 204;
[0047] The inclined groove 211 and the horizontal groove 212 are formed on the inner wall end surface of the return groove 105, and the inclined groove 211 and the horizontal groove 212 are connected. The side of the inclined groove 211 away from the horizontal groove 212 penetrates to the inner wall side surface of the return groove 105.
[0048] The two ends of the concave socket 201 extend to the inner sides of the two ends of the circular groove 105. The movable guide rod 210 is fixed to the end surface of the end of the concave socket 201 and is slidably connected to the inner side of the horizontal groove 212. When the concave socket 201 is away from the pry seat 103, the pry seat 103 can be placed on the ground through the cooperation of the horizontal groove 212, the inclined groove 211 and the movable guide rod 210.
[0049] There are two groups of mobile support components 2, which are symmetrically distributed on both sides of the skid-mounted outer box 1. There are multiple universal wheels 202 on the concave socket 201, and the multiple universal wheels 202 are evenly distributed along the trajectory of the concave socket 201.
[0050] In this embodiment, it should be noted that the entire heat exchange station assembly is pre-installed inside the skid-mounted outer box 1 before the device leaves the factory. During transportation, the mobile support assembly 2 is not installed first. When the skid-mounted outer box 1 is transported to the designated location, it is removed from the transport vehicle by a hoisting device or a forklift and temporarily kept off the ground. At this time, the mobile support assembly 2 and the skid base 103 can be installed. The installation steps are as follows:
[0051] Align the movable guide rod 210 on the concave socket 201 with the inclined groove 211 and insert it. The movable guide rod 210 will eventually slide to the front end of the horizontal groove 212. At the same time, the overlapping portion of the installation socket 201 and the clamping pad 203 will be clamped inside the return groove 105. In addition, during this process, it is necessary to synchronously rotate the rotating handle 207 so that the threaded rod 206 is threadedly connected with the threaded hole 209, thereby achieving the installation and fixation of the movable support assembly 2 and the skid 103.
[0052] After the two sets of mobile support components 2 are installed, the entire device can be placed on the ground. At this time, the bottoms of the multiple universal wheels 202 are in contact with the ground, and the bottom of the skid 103 is separated from the ground. In this way, the entire device can be pushed to move, and then it is easy to move indoors, which can adapt to some smaller indoor environments.
[0053] After the entire device is moved to the designated position, the mobile support assembly 2 needs to be disassembled. The steps are as follows:
[0054] Four people synchronously rotate the four rotating handles 207 in opposite directions, causing the threaded rod 206 to rotate in the opposite direction. With the cooperation of the threaded holes 209, the threaded rod 206 moves away from the vertical beam 104. At this time, the threaded rod 206 pushes the fixed vertical plate 204, the clamping pad 203, and the concave socket 201 away from the pry seat 103 through the limit block 208. At the same time, the movable guide rod 210 moves along the track of the horizontal slot 212.
[0055] When the movable guide rod 210 moves to the position of the inclined groove 211, the clamping pad 203 completely moves out of the return groove 105. Then, the rotating handle 207 is rotated in the opposite direction. At this time, the movable guide rod 210 moves along the track of the inclined groove 211. Since the height of the movable guide rod 210 itself does not change, the entire skid-mounted outer box 1 moves downward at this time, and its threaded rod 206 moves downward along the track of the vertical slide groove 205. When the movable guide rod 210 moves out of the inclined groove 211, the bottom of the skid 103 just contacts the ground, thereby achieving the effect of stably placing the skid-mounted outer box 1 on the ground.
[0056] By combining the above parts, the mobile skid-mounted heat exchange station can be easily transferred, adapted to installation in smaller indoor environments, and subsequently placed stably on the ground.
[0057] Please refer to Figures 1 to 3 The horizontal length of the horizontal groove 212 is greater than the length of the clamping pad 203 clamped on the inner side of the return groove 105, and the side of the inclined groove 211 away from the horizontal groove 212 is inclined upward, and the inclined height of the inclined groove 211 matches the height of the skid-mounted outer box 1 off the ground.
[0058] In this embodiment, this structure allows the movable guide rod 210 to move from the horizontal slot 212 to the inclined slot 211 , and the clamping pad 203 is completely separated from the return slot 105 . This allows the clamping pad 203 to not affect the downward movement of the skid-mounted outer box 1 .
[0059] The tilt height of the tilted slot 211 matches the height of the skid-mounted outer box 1 off the ground, so that when the clamping pad 203 moves out of the tilted slot 211, the bottom of the skid-mounted outer box 1 just contacts the ground.
[0060] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A mobile skid-mounted heat exchange station, comprising a skid-mounted outer box (1) composed of a top plate (101), a side plate (102), a skid seat (103), and a vertical beam (104), wherein the top plate (101), the vertical beam (104), and the skid seat (103) are sequentially distributed from top to bottom and are welded and fixed, and the side plate (102) is welded and fixed between the top plate (101), the vertical beam (104), and the skid seat (103), and the inner area of the skid-mounted outer box (1) is used for the overall assembly installation of the heat exchange station, characterized in that: Movable support components (2) are arranged on both sides of the skid-mounted outer box (1), and the movable support components (2) are used for convenient transfer of the skid-mounted outer box (1); The mobile support assembly (2) comprises a mobile unit, a connecting unit, and a disassembly guide unit; The moving unit is used to provide moving support for the skid-mounted outer box (1), so that the skid-mounted outer box (1) is separated from the ground for easy movement; The connection unit is used to realize the connection and fixation between the mobile unit and the skid-mounted outer box (1); The disassembly guide unit is used to realize the disassembly and separation of the mobile unit from the skid-mounted outer box (1), and at the same time place the skid-mounted outer box (1) on the ground.
2. The mobile skid-mounted heat exchange station according to claim 1, characterized in that: The mobile unit comprises a concave socket (201), a universal wheel (202), and a clamping pad (203); The clamping pad (203) is fixed to the top of the concave socket (201), and a return groove (105) is formed on the outer side of the pry seat (103). The overall height of the concave socket (201) and the clamping pad (203) is equal to the inner wall height of the return groove (105), and the concave socket (201) and the clamping pad (203) are clamped to the inner side of the return groove (105); The outer side of the concave socket (201) protrudes to the outside of the pry seat (103); the universal wheel (202) is rotatably mounted inside the concave socket (201) and distributed outside the pry seat (103); the bottom of the roller of the universal wheel (202) contacts the ground; the bottom of the pry seat (103) is separated from the ground by the support of the concave socket (201), the universal wheel (202) and the clamping pad (203); the universal wheel (202) is used for convenient transfer of the pry seat (103).
3. The mobile skid-mounted heat exchange station according to claim 2, characterized in that: The connection unit comprises a fixed vertical plate (204), a threaded rod (206), a rotating handle (207), a limit block (208), and a threaded hole (209); The fixed vertical plate (204) is symmetrically fixed to the top of the clamping pad (203) and aligned with the position of the vertical beam (104); The threaded hole (209) is opened on one side of the outer wall of the vertical beam (104) and penetrates to the other side, and the threaded rod (206) is vertically slidably connected to the inner side of the fixed vertical plate (204) and is threadedly connected to the threaded hole (209); The rotating handle (207) is fixed to a side of the threaded rod (206) away from the threaded hole (209); The limit blocks (208) are symmetrically attached to the two sides of the fixed vertical plate (204) and are fixedly connected to the outer wall of the threaded rod (206), so as to realize the horizontal limit of the threaded rod (206) and the fixed vertical plate (204).
4. The mobile skid-mounted heat exchange station according to claim 3, characterized in that: The disassembly guide unit comprises a vertical slide groove (205), a movable guide rod (210), an inclined groove (211), and a horizontal groove (212); The vertical slide groove (205) is provided at the position where the fixed vertical plate (204) contacts the threaded rod (206) and is used to provide space and guidance for the vertical movement of the fixed vertical plate (204); The inclined groove (211) and the horizontal groove (212) are formed on the inner wall end surface of the return groove (105), and the inclined groove (211) and the horizontal groove (212) are in conduction with each other, and the side of the inclined groove (211) away from the horizontal groove (212) penetrates to the inner wall side surface of the return groove (105); The two ends of the concave socket (201) extend to the inner sides of the two ends of the return groove (105); the movable guide rod (210) is fixed to the end surface of the end of the concave socket (201) and is slidably connected to the inner side of the horizontal groove (212); when the concave socket (201) is away from the pry seat (103), the pry seat (103) can be placed on the ground through the cooperation of the horizontal groove (212), the inclined groove (211) and the movable guide rod (210).
5. The mobile skid-mounted heat exchange station according to claim 4, characterized in that: The horizontal length of the horizontal groove (212) is greater than the length of the clamping pad (203) clamped on the inner side of the return groove (105), and the side of the inclined groove (211) away from the horizontal groove (212) is in an upwardly inclined state, and the inclined height of the inclined groove (211) matches the height of the skid-mounted outer box (1) off the ground.
6. The mobile skid-mounted heat exchange station according to claim 2, characterized in that: The movable support assembly (2) is provided in two groups, and the two groups of the movable support assembly (2) are symmetrically distributed on both sides of the skid-mounted outer box (1). A plurality of universal wheels (202) are provided on the concave socket (201), and the plurality of universal wheels (202) are evenly distributed along the track of the concave socket (201).