Intelligent point inspection system for battery preparation equipment

Abstract

The utility model provides an intelligent point inspection system for battery preparation equipment, and relates to the technical field of point inspection, the system comprises an input terminal, processing equipment, scanning equipment and a display; wherein the input terminal, the scanning equipment and the display are respectively connected with the processing equipment; the system can timely find problems and potential faults of each working procedure of a workshop, improves the production efficiency, and increases the production yield. And equipment risks and potential safety hazards can be found in the generated point inspection records. Through automatic point inspection, manual intervention can be reduced, the point inspection speed can be increased, the frequency of direct contact between personnel and equipment is reduced while the operation efficiency of a production line is improved, and the safety risk of the personnel is reduced.

Description

Technical Field

[0001] The present application relates to the field of spot inspection, and in particular, to an intelligent spot inspection system for battery preparation equipment. Background Art

[0002] The inspection function of the workshop is becoming increasingly perfect, and the inspection forms for process, equipment automation, quality, safety and environment, power, production, etc. are gradually increasing and the requirements are becoming stricter, resulting in an increase in paper forms, difficulty in sorting, and troublesome data statistics.

[0003] The existing inspection forms require manual data entry and sorting, which is inefficient. In addition, manual analysis and processing of large amounts of data are prone to errors and omissions. Utility Model Content

[0004] The purpose of the embodiments of the present application is to provide an intelligent spot inspection system for battery preparation equipment, so as to solve the above-mentioned problems existing in the prior art and improve the efficiency of spot inspection data analysis.

[0005] In a first aspect, the present application provides an intelligent spot inspection system for battery preparation equipment, the system comprising: an input terminal, a processing device, a scanning device and a display;

[0006] The input terminal, the scanning device, and the display are respectively connected to the processing device;

[0007] The input terminal is used to receive the inspection configuration data input by the staff and send the inspection configuration data to the processing device;

[0008] The scanning device is used to scan the RFID tag attached to the target device, obtain the operating data of the target device, and send the operating data to the processing device;

[0009] The processing device is used to configure the inspection configuration data to obtain the configuration result; and to clean and analyze the operation data to obtain the data analysis result, and send the data analysis result to the display;

[0010] The display is used to display the data analysis results.

[0011] In a possible implementation, a plurality of scanning devices are provided, each of which is connected to the processing device and is respectively provided on each target device to be inspected.

[0012] In a possible implementation, the display includes a first display and a second display.

[0013] In a possible implementation, a plurality of first displays are provided, each of which is connected to the processing device and is attached to each target device to be inspected. Each first display is used to display the data analysis result of the corresponding target device.

[0014] In a possible implementation, the second display is connected to the processing device and is used to display the data analysis results of all target devices.

[0015] In a possible implementation, the processing device is further used to read and clean the operation data to obtain initial operation data.

[0016] In a possible implementation, the processing device is further used to perform secondary cleaning on the initial operation data to obtain target operation data.

[0017] In a possible implementation, the scanning device is a device having an RFID reader / writer.

[0018] The present application provides an intelligent inspection system for battery preparation equipment, which includes: an input terminal, a processing device, a scanning device and a display; wherein the input terminal, the scanning device and the display are respectively connected to the processing device; the system can promptly detect problems and potential faults in each process of the workshop, improve production efficiency, and increase production output. Equipment risks and safety hazards are found in the generated inspection records. Automatic inspection can reduce manual intervention, speed up inspection, improve the operating efficiency of the production line, and reduce the frequency of direct contact between personnel and equipment, thereby reducing the safety risks of staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 A schematic diagram of the structure of an intelligent inspection system for battery preparation equipment provided in this application;

[0021] Figure 2 A schematic diagram of an inspection process based on an intelligent inspection system for battery preparation equipment provided in an embodiment of the present application. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0023] The inspection function of the workshop is becoming increasingly perfect, and the inspection forms for process, equipment automation, quality, safety and environment, power, production, etc. are gradually increasing and the requirements are becoming stricter, resulting in an increase in paper forms, difficulty in sorting, and troublesome data statistics.

[0024] The existing inspection forms require manual data entry and sorting, which is inefficient. In addition, manual analysis and processing of large amounts of data are prone to errors and omissions.

[0025] Therefore, the present application provides an intelligent spot inspection system for battery preparation equipment to solve the above-mentioned problems existing in the prior art and improve the efficiency of spot inspection data analysis and the accuracy of spot inspection data summary analysis.

[0026] The preferred embodiments of the present application are described below in conjunction with the drawings in the specification. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present application, and are not used to limit the present application. In addition, the embodiments and features in the embodiments of the present application may be combined with each other if there is no conflict.

[0027] like Figure 1 As shown, the present application provides an intelligent spot inspection system for battery preparation equipment, the system comprising: an input terminal, a processing device, a scanning device and a display;

[0028] The input terminal, the scanning device and the display are connected to the processing device respectively.

[0029] The input terminal is used to receive the inspection configuration data input by the staff and send the inspection configuration data to the processing equipment.

[0030] The scanning device is used to scan the RFID tag attached to the target device, obtain the operating data of the target device, and send the operating data to the processing device.

[0031] Specifically, there are multiple scanning devices, which are connected to the processing devices and are respectively set on each target device to be inspected. Each scanning device is a device with an RFID reader. The scanning device is equipped with a data acquisition unit, and data transmission is performed by OPCUA (OLE for Process Control) protocol and SECS / GEM technology.

[0032] This method can realize automatic inspection and automatically obtain the data of each target device according to the data acquisition points. This intelligent inspection method not only improves production efficiency, but also ensures the accuracy and timeliness of the data.

[0033] In some embodiments, RFID tags are set at corresponding positions of the target device, and each RFID tag is burned with a coding configuration.

[0034] The processing device is used to configure the inspection configuration data to obtain the configuration result; and to clean and analyze the operation data to obtain the data analysis result, and send the data analysis result to the display.

[0035] Specifically, the processing device includes: a configuration unit, an EAP unit, a MOM unit and an analysis unit;

[0036] The configuration unit is used to receive the inspection configuration data, and configure the system according to the inspection configuration data to obtain the configuration result; the inspection configuration data includes basic data, process data, inspection item data, inspection plan data, custom object data, inspection plan data, inspection calendar data, and inspection record data. The above data can be configured according to permissions to achieve data sharing.

[0037] The EAP unit is used to obtain the operating data of the target device, read and clean the operating data, and obtain initial operating data.

[0038] The MOM unit is used to perform secondary cleaning on the initial operation data to obtain target operation data. Specifically, the MOM performs secondary cleaning on the stored initial operation data by connecting to the database.

[0039] The analysis unit is used to analyze the target operation data and obtain analysis results.

[0040] Furthermore, the analysis unit includes an inspection value analysis module, an inspection result trend analysis module, an inspection task analysis module and an inspection duration analysis module.

[0041] The inspection value analysis module is used to analyze the operation data within the preset period and obtain the operation analysis results; specifically, you can search according to date, inspection department, inspection item, inspection type, inspection plan, inspection object and inspection item to view the fluctuation of the inspection item value within the preset period.

[0042] The inspection result trend analysis module is used to analyze the operation data to obtain the first operation data that meets the standard data and the quantity of the first operation data. Specifically, the inspection department, inspection item, inspection type and inspection plan can be selected to generate various types of data and the quantity of each data in the set period.

[0043] The inspection task analysis module is used to analyze the inspection tasks of each department in each time period and determine the inspection task status. Specifically, the number of inspection task statuses of each department in the corresponding time period can be searched according to the date, inspection department, and inspection plan. The status includes: waiting for inspection, in inspection, waiting for approval, overdue and not approved, overdue and not inspected, task closed, completed, and completion rate.

[0044] The inspection duration analysis module is used to analyze the inspection duration within a preset period and the standard duration to obtain the duration analysis results. Specifically, the preset period and inspection duration can be searched to generate the number of inspection data of each department that is lower than the inspection duration.

[0045] The display is used to display the data analysis results. That is, the data analysis results include the operation analysis results, the first operation data that meets the standard data and the number of the first operation data, the inspection task status and the duration analysis results.

[0046] Furthermore, the display includes a first display and a second display.

[0047] A plurality of first displays are provided, each of which is connected to the processing device and is attached to each target device to be inspected. Each first display is used to display the data analysis result of the corresponding target device.

[0048] The second display is connected to the processing device and is used to display the data analysis results of all target devices. In some embodiments, the second display can also display a comparison chart of the data change trend of each target device.

[0049] In some embodiments, in combination Figure 2 As shown, the processing equipment is configured according to the basic configuration data input by the staff into the terminal.

[0050] Set up custom inspections through custom object configuration.

[0051] After that, perform inspection item configuration and process configuration.

[0052] The equipment inspection position encodes the electronic RFID tag through the burning device, that is, it is posted on the corresponding position of each target device.

[0053] After that, according to the inspection plan entered by the staff into the terminal, the scheduled generation task is configured in the processing equipment, and the scan code inspection is checked.

[0054] The staff completes the inspection task by scanning the RFID on-site with scanning equipment.

[0055] This method can also realize offline inspection, caching data when there is a network, and performing inspection when there is no network.

[0056] After the inspection task is generated, use the mobile terminal to click on the offline inspection in a network environment to cache the data into the mobile terminal. The mobile terminal can be an IPD, mobile phone or other mobile device.

[0057] After the inspection is completed, click to exit offline inspection in a network environment, and then submit batch data.

[0058] The present application provides an intelligent inspection system for battery preparation equipment, which includes: an input terminal, a processing device, a scanning device and a display; wherein the input terminal, the scanning device and the display are respectively connected to the processing device; the system can promptly detect problems and potential faults in each process of the workshop, improve production efficiency, and increase production output. Equipment risks and safety hazards are found in the generated inspection records. Automatic inspection can reduce manual intervention, speed up inspection, improve the operating efficiency of the production line, and reduce the frequency of direct contact between personnel and equipment, thereby reducing the safety risks of staff.

[0059] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0060] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model articles are usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0061] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] Although preferred embodiments of the present application have been described, those skilled in the art may make additional changes and modifications to these embodiments once they understand the basic creative concepts.

[0063] Obviously, those skilled in the art can make various changes and modifications to the embodiments in the present application without departing from the spirit and scope of the embodiments in the present application. Thus, if these modifications and variations of the embodiments in the present application belong to the embodiments in the present application and are within the scope of their equivalents, the embodiments in the present application are also intended to include these modifications and variations.

Claims

1. An intelligent inspection system for battery preparation equipment, characterized in that: The system includes: an input terminal, a processing device, a scanning device and a display; The input terminal, the scanning device, and the display are respectively connected to the processing device; The input terminal is used to receive the inspection configuration data input by the staff and send the inspection configuration data to the processing device; The scanning device is used to scan the RFID tag attached to the target device, obtain the operating data of the target device, and send the operating data to the processing device; The processing device is used to configure the inspection configuration data to obtain the configuration result; and to clean and analyze the operation data to obtain the data analysis result, and send the data analysis result to the display; The display is used to display the data analysis results.

2. The system according to claim 1, characterized in that There are multiple scanning devices, which are respectively connected to the processing devices and are respectively arranged on each target device to be inspected.

3. The system according to claim 2, characterized in that The display includes a first display and a second display.

4. The system according to claim 3, characterized in that There are multiple first displays, which are respectively connected to the processing devices and respectively attached to the target devices to be inspected. Each first display is used to display the data analysis results of the corresponding target device.

5. The system according to claim 3, characterized in that The second display is connected to the processing device and is used to display the data analysis results of all target devices.

6. The system according to claim 1, characterized in that The processing device is also used to read and clean the operation data to obtain initial operation data.

7. The system according to claim 6, characterized in that The processing device is also used to perform secondary cleaning on the initial operation data to obtain target operation data.

8. The system of claim 1, wherein: The scanning device is a device with an RFID reader / writer.

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