Waterproof corrosion-resistant photovoltaic cable

By adopting a multi-layered photovoltaic cable design, combined with corrosion-resistant and waterproof materials, the problem of photovoltaic cables being susceptible to corrosion and water in harsh environments is solved, achieving a longer service life and higher waterproof performance.

CN222619446UActive Publication Date: 2025-03-14GUIZHOU JINFENG CABLE CO LTD
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Patent Information

Application Number
CN202421277644.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

Existing photovoltaic cables are prone to corrosion in harsh outdoor environments, resulting in surface corrosion and structural embrittlement, and are prone to water inlet problems, affecting service life.

Method used

The photovoltaic cable design adopts a multi-layer structure, including an outer corrosion-resistant protective layer, a metal protective layer, an inner corrosion-resistant protective layer and a waterproof layer. Combined with the insect-proof strips, it can cut off the insect-proof strips, and uses materials such as silicone rubber, stainless steel strips and PVC film to enhance the waterproof and corrosion resistance of the cable.

Benefits of technology

Effectively prevent surface corrosion and structural embrittlement of photovoltaic cables, extend the service life, and maintain waterproof performance when encountering water to avoid water inlet problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waterproof corrosion-resistant photovoltaic cable, which comprises a photovoltaic cable body, the photovoltaic cable body comprises an outer corrosion-resistant protective layer, a metal protective layer is fixedly assembled on the inner surface of the outer corrosion-resistant protective layer, and an inner corrosion-resistant protective layer is fixedly assembled on the inner surface of the metal protective layer. A waterproof layer is fixedly assembled on the inner surface of the inner corrosion-resistant protective layer, and a cable core assembly is fixedly assembled on the inner surface of the waterproof layer; the outer surface of the photovoltaic cable body is symmetrically and fixedly bonded with two insect prevention strips capable of being cut off. According to the utility model, both the outer corrosion-resistant protective layer and the inner corrosion-resistant protective layer are made of silicone rubber, so that the photovoltaic cable can resist the corrosion of chemical media such as acid, alkali, oxidant and the like, the problems of embrittlement, cracking and the like are not easy to occur, the overall service life is prolonged, and water can be prevented from entering the photovoltaic cable in cooperation with the waterproof layer.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic cables, in particular to a waterproof and corrosion-resistant photovoltaic cable. Background Art

[0002] Photovoltaic cable is a special cable product, which is mainly used to connect various components and equipment in photovoltaic systems.

[0003] The main structure of photovoltaic cables includes conductors, insulation layers and sheaths, and they are divided into two types: DC cables and AC cables. DC cables are used to connect photovoltaic modules, strings, DC distribution boxes and inverters, while AC cables are used to connect inverters to low-voltage distribution systems, as well as low-voltage distribution systems and transformers, transformers and power grids or users.

[0004] Existing photovoltaic cables are mainly protected by their outer sheaths. However, photovoltaic cables are often used in harsh outdoor environments. The rubber material on the surface is easily corroded by environmental factors (such as water, oxygen, acid, alkali, etc.), resulting in corrosion on the cable surface. During long-term use, problems such as structural embrittlement and cracking may occur. When encountering rainy and snowy weather, water may easily enter the photovoltaic cable. Therefore, the current photovoltaic cables are improved. Utility Model Content

[0005] The utility model is a waterproof and corrosion-resistant photovoltaic cable proposed to solve the shortcomings in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a waterproof and corrosion-resistant photovoltaic cable, comprising a photovoltaic cable body, the photovoltaic cable body comprising an outer corrosion-resistant protective layer, the inner surface of the outer corrosion-resistant protective layer is fixedly equipped with a metal protective layer, the inner surface of the metal protective layer is fixedly equipped with an inner corrosion-resistant protective layer, the inner surface of the inner corrosion-resistant protective layer is fixedly equipped with a waterproof layer, and the inner surface of the waterproof layer is fixedly equipped with a cable core assembly;

[0007] Two cuttable insect-proof strips are symmetrically fixed and bonded to the outer surface of the photovoltaic cable body.

[0008] Furthermore, the cable core assembly includes an inner lining, and the inner lining is fixedly arranged on the inner side of the waterproof layer, the inner surface of the waterproof layer is fixedly equipped with a filling layer, the inner surface of the filling layer is fixedly equipped with four insulating layers, and the inner surfaces of the four insulating layers are all fixedly equipped with cable cores. The main function of the insulating layer is to ensure the safe transmission of electric energy and prevent current leakage and electric shock accidents, while also reducing external interference and reducing energy consumption.

[0009] Furthermore, the two cuttable insect-proof strips each include an adhesive strip, and the adhesive strip is fixedly bonded to the outer wall of the photovoltaic cable body, a plurality of solid strips are fixedly connected to one side of the outer surface of the adhesive strip, an insect-proof strip body is commonly fixedly connected between two adjacent solid strips, and the insect-proof strip body is fixedly connected to the adhesive strip, the interior of the insect-proof strip body is filled with insect repellent, and the provision of the adhesive strip is conducive to the installation and connection of the cuttable insect-proof strip with the photovoltaic cable body.

[0010] Furthermore, the insect-proof strip body includes a trapezoidal strip, and the trapezoidal strip is fixedly connected to the adhesive strip and the solid strip. A plurality of air holes are provided on both sides of the outer surface of the trapezoidal strip, and microporous filter membranes are fixedly connected to the inner walls on both sides of the trapezoidal strip. The microporous filter membranes are breathable but water-tight, thereby preventing rainwater from entering the interior of the insect-proof strip body and at the same time not affecting the diffusion of the smell of the insect repellent.

[0011] Furthermore, both the outer corrosion-resistant protective layer and the inner corrosion-resistant protective layer are made of silicone rubber, which can be used in the range of -100°C to +250°C and can resist corrosion from chemical media such as acids, alkalis, and oxidants.

[0012] Furthermore, the metal protective layer is made of stainless steel strip, which has good corrosion resistance and is not prone to rust and corrosion.

[0013] Furthermore, the waterproof layer is made of PVC film, which is a polymer synthetic material with good corrosion resistance, waterproofness and insulation properties.

[0014] Beneficial effects of the utility model:

[0015] When the utility model is in use, the waterproof and corrosion-resistant photovoltaic cable has an outer corrosion-resistant protective layer and an inner corrosion-resistant protective layer made of silicone rubber, so that the photovoltaic cable can resist the erosion of chemical media such as acids, alkalis, and oxidants, making it less likely to suffer from problems such as embrittlement and cracking, thereby extending the overall service life; in conjunction with the waterproof layer, water can be prevented from entering the interior of the photovoltaic cable.

[0016] When the utility model is in use, the waterproof and corrosion-resistant photovoltaic cable can prevent termites, rodents and the like from biting and damaging the photovoltaic cable through the metal protective layer and the cuttable anti-insect strip. Once the outer corrosion-resistant protective layer is damaged, the inner corrosion-resistant protective layer cooperates with the waterproof layer, so that the whole still has good waterproof and corrosion-resistant performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 : Schematic diagram of the overall structure of the utility model;

[0019] Figure 2 : A cross-sectional view of the cuttable insect-proof strip of the utility model;

[0020] Figure 3 : A sectional view of the insect-proof strip body of the utility model.

[0021] The reference numerals are as follows:

[0022] 1. Photovoltaic cable body; 101. External corrosion-resistant protective layer; 102. Metal protective layer; 103. Internal corrosion-resistant protective layer; 104. Waterproof layer; 105. Inner lining; 106. Filling layer; 107. Insulation layer; 108. Cable core; 2. Insect-proof strip body; 201. Air holes; 202. Trapezoidal strips; 203. Microporous filter membrane; 3. Solid strips; 4. Adhesive strips; 5. Insect repellent. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1 As shown, it relates to a waterproof and corrosion-resistant photovoltaic cable, including a photovoltaic cable body 1, the photovoltaic cable body 1 includes an outer corrosion-resistant protective layer 101, the inner surface of the outer corrosion-resistant protective layer 101 is fixedly equipped with a metal protective layer 102, the inner surface of the metal protective layer 102 is fixedly equipped with an inner corrosion-resistant protective layer 103, the inner surface of the inner corrosion-resistant protective layer 103 is fixedly equipped with a waterproof layer 104, and the inner surface of the waterproof layer 104 is fixedly equipped with a cable core assembly.

[0025] The outer corrosion-resistant protective layer 101 and the inner corrosion-resistant protective layer 103 are both made of silicone rubber, the metal protective layer 102 is made of stainless steel strip, and the waterproof layer 104 is made of PVC film.

[0026] The cable core assembly includes an inner liner 105 , and the inner liner 105 is fixedly arranged on the inner side of the waterproof layer 104 , the inner surface of the waterproof layer 104 is fixedly equipped with a filling layer 106 , the inner surface of the filling layer 106 is fixedly equipped with four insulating layers 107 , and the inner surfaces of the four insulating layers 107 are all fixedly equipped with cable cores 108 .

[0027] Working principle: The outer corrosion-resistant protective layer 101 is for surface protection, the metal protective layer 102 can prevent the inner corrosion-resistant protective layer 103 from being damaged, and the inner corrosion-resistant protective layer 103 and the waterproof layer 104 can cooperate to ensure the overall waterproof and corrosion-resistant performance after the outer corrosion-resistant protective layer 101 is damaged. The lining 105 has a protective supporting function, and the filling layer 106 maintains the uniformity of the inside of the cable to prevent direct friction between the insulating layers 107. The insulating layer 107 can ensure the overall insulation, and the cable core 108 has the function of supporting the cable structure and transmitting electrical signals.

[0028] like Figures 1 to 3 As shown, two cuttable insect-proof strips are symmetrically fixed and bonded to the outer surface of the photovoltaic cable body 1 .

[0029] The two cuttable insect-proof strips each include an adhesive strip 4, and the adhesive strip 4 is fixedly bonded to the outer wall of the photovoltaic cable body 1, a plurality of solid strips 3 are fixedly connected to one side of the outer surface of the adhesive strip 4, an insect-proof strip body 2 is fixedly connected between two adjacent solid strips 3, and the insect-proof strip body 2 is fixedly connected to the adhesive strip 4, the interior of the insect-proof strip body 2 is filled with an insect repellent 5, the insect-proof strip body 2 includes a trapezoidal strip 202, and the trapezoidal strip 202 is fixedly connected to the adhesive strip 4 and the solid strip 3, a plurality of pores 201 are provided on both sides of the outer surface of the trapezoidal strip 202, and microporous filter membranes 203 are fixedly connected to the inner walls on both sides of the trapezoidal strip 202.

[0030] Working principle: The insect repellent 5 inside the insect repellent strip body 2 will volatilize and be discharged through the microporous filter membrane 203 and the pores 201.

[0031] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A waterproof and corrosion-resistant photovoltaic cable, comprising a photovoltaic cable body (1), characterized in that: The photovoltaic cable body (1) comprises an outer corrosion-resistant protective layer (101), a metal protective layer (102) is fixedly mounted on the inner surface of the outer corrosion-resistant protective layer (101), an inner corrosion-resistant protective layer (103) is fixedly mounted on the inner surface of the metal protective layer (102), a waterproof layer (104) is fixedly mounted on the inner surface of the inner corrosion-resistant protective layer (103), and a cable core assembly is fixedly mounted on the inner surface of the waterproof layer (104); Two cuttable insect-proof strips are symmetrically fixed and bonded to the outer surface of the photovoltaic cable body (1).

2. The waterproof and corrosion-resistant photovoltaic cable according to claim 1, characterized in that: The cable core assembly comprises an inner lining (105), and the inner lining (105) is fixedly arranged on the inner side of a waterproof layer (104), a filling layer (106) is fixedly mounted on the inner surface of the waterproof layer (104), four insulating layers (107) are fixedly mounted on the inner surface of the filling layer (106), and a cable core (108) is fixedly mounted on the inner surfaces of the four insulating layers (107).

3. The waterproof and corrosion-resistant photovoltaic cable according to claim 1, characterized in that: The two cuttable insect-proof strips each comprise an adhesive strip (4), and the adhesive strip (4) is fixedly bonded to the outer wall of the photovoltaic cable body (1), a plurality of solid strips (3) are fixedly connected to one side of the outer surface of the adhesive strip (4), an insect-proof strip body (2) is fixedly connected between two adjacent solid strips (3), and the insect-proof strip body (2) is fixedly connected to the adhesive strip (4), and an insect-proof agent (5) is filled inside the insect-proof strip body (2).

4. The waterproof and corrosion-resistant photovoltaic cable according to claim 3, characterized in that: The insect-proof strip body (2) comprises a trapezoidal strip (202), and the trapezoidal strip (202) is fixedly connected to the adhesive strip (4) and the solid strip (3), a plurality of pores (201) are provided on both sides of the outer surface of the trapezoidal strip (202), and microporous filter membranes (203) are fixedly connected to the inner walls on both sides of the trapezoidal strip (202).

5. The waterproof and corrosion-resistant photovoltaic cable according to claim 1, characterized in that: The outer corrosion resistant protective layer (101) and the inner corrosion resistant protective layer (103) are both made of silicone rubber.

6. The waterproof and corrosion-resistant photovoltaic cable according to claim 1, characterized in that: The metal protective layer (102) is made of stainless steel strip.

7. The waterproof and corrosion-resistant photovoltaic cable according to claim 1, characterized in that: The waterproof layer (104) is made of PVC film.