Battery mounting frame of electric loader
By designing a battery installation frame for electric loader with a combination of multi-layer frame and shock absorbers, the vibration and corrosion problems of the battery system under harsh working conditions are solved, and the stability and performance of the battery system are fully protected.
Patent Information
- Application Number
- CN202421312885.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The battery system of the electric loader is susceptible to vibration and corrosive foreign matters under harsh operating conditions, resulting in battery damage and system failure.
A battery-mounted frame for electric loaders is designed, using a combination of a multi-layer frame assembly and shock absorbers. The multi-layer frame is rigidly fastened by bolts to form a stable structure and a shock absorber is installed on the lower part of the frame to reduce vibration. At the same time, upper baffles, side enclosures and bottom baffles are installed in the gaps of the frame to prevent dust and corrosive substances from entering.
The battery installation frame effectively reduces vibration of the battery system, prevents battery damage, and blocks foreign objects from entering through a closed design, comprehensively protecting the performance of the battery system.
Smart Images

Figure CN222620009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery installation and fixing, in particular to a battery installation frame for an electric loader. Background Art
[0002] Compared with fuel loaders, electric loaders do not have engines and torque converters. Instead, the power battery provides power for the entire machine, drives the motor, and controls the vehicle's travel and working systems, achieving zero emissions and low noise during the working process. The power battery is in the form of a pack. A single pack has a fixed voltage and capacity, and the required total capacity is obtained by connecting multiple packs in series and in parallel.
[0003] The total capacity of the power battery is a key performance parameter of the electric loader. The larger the total capacity, the longer the working life of the whole machine. Since the power consumption of the electric loader is different under different working conditions, in order to meet the normal working life, it is necessary to develop the same model of electric loaders with different power configurations to meet the needs of various working conditions; in addition, the high-voltage module inside the battery pack box has low strength and requires appropriate shock absorption protection to avoid battery damage due to excessive vibration or impact; at the same time, the working conditions of the loader are very harsh. If corrosive foreign matter such as dust enters the battery frame and accumulates, it will cause accumulation and corrosion at the battery terminals, causing battery system failure. Utility Model Content
[0004] In order to solve at least one of the above technical problems, the utility model provides an electric loader battery mounting frame, comprising a multi-layer frame assembly and a plurality of shock absorbers, wherein the multi-layer frame assembly is assembled by stacking and assembling multi-layer frames in sequence along the height direction, and the frame near the top is symmetrically provided with top ear plates at the bottom of the left and right sides, the frame near the middle is symmetrically provided with connecting ear plates at the top and bottom of the left and right sides, and the frame located at the bottom is symmetrically provided with bottom ear plates at the top of the left and right sides, the top ear plate and the adjacent connecting ear plates, the adjacent connecting ear plates, and the bottom ear plate and the adjacent connecting ear plates are all rigidly fastened by bolts, wherein a plurality of shock absorbers are symmetrically installed on the front and rear sides of the frame near the lower part.
[0005] According to an embodiment of the utility model, the multi-layer frame assembly is composed of four layers of frames stacked in sequence along the height direction, which are respectively the first layer frame, the second layer frame, the third layer frame and the fourth layer frame from bottom to top, wherein the shock absorber is symmetrically installed on the front bottom plate and the rear bottom plate of the second layer frame, and the front bottom plate, the rear bottom plate and the connecting ear plate at the bottom of the second layer frame are located at the same height and are structurally integrally formed.
[0006] According to an embodiment of the utility model, the multi-layer frame assembly is composed of five layers of frames stacked in sequence along the height direction, including the first frame, the second frame, the third frame, the fourth frame and the fifth frame from bottom to top, respectively, wherein the shock absorber is symmetrically installed on the front bottom plate and the rear bottom plate of the second frame or the third frame, and the front bottom plate, the rear bottom plate and the connecting ear plate at the bottom of the second frame or the third frame are located at the same height and are structurally integrally formed.
[0007] According to an embodiment of the utility model, upper baffles, side panels and bottom baffles are respectively installed in a packaged manner at gaps in the top, sides and bottom of the multi-layer frame assembly.
[0008] Beneficial effects: The electric loader battery installation frame provided by the utility model is assembled by stacking multiple layers of frames in sequence along the height direction to form a multi-layer frame assembly. Two battery packs can be hoisted in advance on each layer of the frame. By adjusting the number of layers of the frame, the configuration of different battery capacities of the whole machine can be met, and the application range is wide. In addition, by installing shock absorbers at the bottom of the multi-layer frame assembly, the vibration of the entire battery installation frame can be effectively reduced to prevent the high-voltage module inside the battery pack box from being damaged due to excessive vibration or impact. The gaps in the multi-layer frame assembly are encapsulated by upper baffles, side panels and bottom baffles respectively, which can prevent dust or corrosive foreign matter from entering the frame, and can fully protect the performance of the battery system.
[0009] These and other purposes, features and advantages of the present invention are fully reflected in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 A schematic structural diagram of a battery mounting frame for an electric loader according to a preferred embodiment of the present application is shown.
[0011] Figure 2 A schematic diagram of the bottom view of the battery mounting frame of an electric loader according to a preferred embodiment of the present application is shown.
[0012] Figure 3 A schematic diagram of the exploded structure of the multi-layer frame assembly in the present application is shown. DETAILED DESCRIPTION
[0013] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0014] Those skilled in the art should understand that, in the disclosure of the specification, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0015] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0016] refer to Figures 1 to 3 According to a preferred embodiment of the utility model, an electric loader battery mounting frame will be described in detail below, wherein the electric loader battery mounting frame includes a multi-layer frame assembly 10 and a plurality of shock absorbers 20, wherein the multi-layer frame assembly 10 is assembled by stacking multi-layer frames 11 in sequence along the height direction, and the frame 11 near the top is symmetrically provided with top ear plates 111 at the bottom on the left and right sides, and the frame 11 near the middle is symmetrically provided with connecting ear plates 112 at the top and bottom on the left and right sides, that is, the connecting ear plates 112 are symmetrically provided on the left and right sides of the frame 11 at the same time, and the connecting ear plates 112 on the same side are symmetrically distributed at the top and bottom, in addition, the frame 11 at the bottom is symmetrically provided with bottom ear plates 113 at the top on the left and right sides, and at the same time, the top ear plate 111 and the connecting ear plate 112 adjacent to the top ear plate 111 are symmetrically provided with bottom ear plates 113. , the adjacent connecting ear plates 112, and the bottom ear plates 113 and the connecting ear plates 112 adjacent to the bottom ear plates 113 are rigidly fastened together by bolts, so that the multi-layer frame 11 can be assembled to form a stable multi-layer frame assembly structure, and the number of frames 11 close to the middle can be flexibly adjusted to adapt to the needs of loaders with different battery capacities. It is easy to use and has a wide range of applications. For example, a four-layer frame 11 can be installed with 8 batteries, and its battery capacity can meet the standard operating endurance time. A five-layer frame 11 can be installed with 10 batteries, and its battery capacity can meet the heavy-load operating endurance time. In addition, a plurality of shock absorbers 20 are symmetrically installed on the front and rear sides of the frame 11 near the lower part, so that the vibration of the entire battery installation frame can be effectively reduced by the shock absorber 20, thereby preventing the high-voltage module inside the battery pack box from being damaged due to excessive vibration or impact.
[0017] As a preferred embodiment, the multi-layer frame assembly 10 is composed of four layers of frames 11 stacked in sequence along the height direction, wherein from bottom to top are respectively the first layer frame, the second layer frame, the third layer frame and the fourth layer frame, wherein the shock absorber 20 is symmetrically installed on the front bottom plate and the rear bottom plate of the second layer frame, and at the same time, the front bottom plate, the rear bottom plate and the connecting ear plate at the bottom of the second layer frame are located at the same height and are integrally formed in structure, thereby greatly buffering the vibration of the internal high-voltage module to the battery mounting frame as a whole.
[0018] As another preferred embodiment, the multi-layer frame assembly 10 is assembled by stacking five layers of frames 11 in sequence along the height direction, and from bottom to top, they are respectively the first layer frame 101, the second layer frame 102, the third layer frame 103, the fourth layer frame 104 and the fifth layer frame 105, wherein the shock absorber 20 is symmetrically installed on the front side bottom plate 114 and the rear side bottom plate of the second layer frame 102 or the third layer frame 103, and at the same time, the front side bottom plate 114, the rear side bottom plate and the connecting ear plate 112 at the bottom of the second layer frame 102 or the third layer frame 103 are located at the same height and are integrally formed in structure, that is, the shock absorber 20 is symmetrical. The shock absorber 20 is installed on the front bottom plate 114 and the rear bottom plate of the second frame 102, or the shock absorber 20 is symmetrically installed on the front bottom plate 114 and the rear bottom plate of the third frame 103, and the front bottom plate 114, the rear bottom plate and the connecting ear plate 112 at the bottom of the second frame 102 on which the shock absorber 20 is installed are located at the same height and are integrally formed in the structure, or the front bottom plate 114, the rear bottom plate and the connecting ear plate 112 at the bottom of the third frame 103 on which the shock absorber 20 is installed are located at the same height and are integrally formed in the structure, which can buffer the vibration of the internal high-voltage module to the battery mounting frame as a whole.
[0019] Further preferably, an upper baffle 12, a side panel 13 and a bottom baffle 14 are respectively installed in a packaged manner at the gaps on the top, sides and bottom of the multi-layer frame assembly 10, so as to effectively prevent foreign matter such as external dust or corrosive substances from entering the interior of the frame and accumulating corrosion at the battery terminals, thereby fully protecting the performance of the battery system.
[0020] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. Electric loader battery mounting frame, characterized in that, It comprises a multi-layer frame assembly and a plurality of shock absorbers, wherein the multi-layer frame assembly is assembled by stacking multi-layer frames in sequence along the height direction, and the frame near the top is symmetrically provided with top ear plates at the bottom of the left and right sides, the frame near the middle is symmetrically provided with connecting ear plates at the top and bottom of the left and right sides, and the frame at the bottom is symmetrically provided with bottom ear plates at the top of the left and right sides, the top ear plates and adjacent connecting ear plates, the adjacent connecting ear plates, and the bottom ear plates and adjacent connecting ear plates are rigidly fastened by bolts, wherein a plurality of shock absorbers are symmetrically installed on the front and rear sides of the frame near the lower part.
2. The electric loader battery mounting frame according to claim 1, characterized in that: The multi-layer frame assembly is composed of four layers of frames stacked in sequence along the height direction, including the first frame, the second frame, the third frame and the fourth frame from bottom to top, respectively. The shock absorber is symmetrically installed on the front bottom plate and the rear bottom plate of the second frame, and the front bottom plate, the rear bottom plate and the connecting ear plate at the bottom of the second frame are located at the same height and are structurally integrally formed.
3. The electric loader battery mounting frame according to claim 1, characterized in that: The multi-layer frame assembly is assembled by stacking five layers of frames in sequence along the height direction, including the first layer frame, the second layer frame, the third layer frame, the fourth layer frame and the fifth layer frame from bottom to top, respectively. The shock absorber is symmetrically installed on the front side bottom plate and the rear side bottom plate of the second layer frame or the third layer frame, and the front side bottom plate, the rear side bottom plate and the connecting ear plate at the bottom of the second layer frame or the third layer frame are located at the same height and are structurally integrally formed.
4. The electric loader battery mounting frame according to claim 2 or 3, characterized in that: An upper baffle, a side panel and a bottom baffle are respectively installed in a packaged manner at the gaps at the top, the side and the bottom of the multi-layer frame assembly.