Machining device of amorphous alloy stator for motor

Abstract

The utility model relates to the field of stator processing, and discloses a processing device of an amorphous alloy stator for a motor, which comprises a base and a horizontal rotating component arranged on the base, a processing base is arranged on the horizontal rotating component, a propelling component is mounted on the processing base, and a vertical rotating component is arranged on the opposite side of the propelling component; according to the novel rotatable rotating rod, the arc-shaped clamping rod and the clamping side plate on the other side of the stator machined part are driven to stably clamp the stator machined part, the clamping parts on the two sides are both designed to be arc faces, the fitting degree of the clamping parts and the stator machined part is high, and the clamping effect is better; according to the machine, the servo motor is started to drive the machining base to rotate, and 360-degree machining of the stator in the horizontal direction is achieved; the rotary motor can be started to drive the clamping side plates to rotate, then rotary machining of a stator in the vertical direction is achieved, multi-angle adjustment machining of a machined part in the vertical direction and the horizontal direction is automatically controlled, and the machining efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of stator processing, in particular to a processing device for an amorphous alloy stator for a motor. Background Art

[0002] Amorphous alloys are solidified by ultra-rapid cooling. When the alloy solidifies, the atoms do not have time to arrange in order and crystallize. The resulting solid alloy has a long-range disordered structure. The molecules (or atoms, ions) that make up the material do not have regular spatial periodicity, and there are no grains or grain boundaries of crystalline alloys. This amorphous alloy has many unique properties. Due to its excellent performance and simple process, it has become the focus of research and development in the material science community at home and abroad since the 1980s. Iron-based amorphous alloys are composed of 80% Fe and 20% Si, B-type metal elements. It has high saturation magnetic induction intensity (1.54T), and its magnetic permeability, excitation current and iron loss are superior to silicon steel sheets. The existing processing equipment for amorphous alloy stators for motors is not convenient for fixing the stator, and it is not convenient for double-sided processing of the stator. It is time-consuming, labor-intensive and inefficient, which increases the labor intensity of the staff.

[0003] According to the patent publication number CN215120497U, a processing device for an amorphous alloy stator for a motor includes a box body with an opening at the upper end and a stator body, a U-shaped plate is arranged inside the box body, a motor is fixedly arranged at the four corners of the bottom of the box body, the output end of the motor passes through the bottom of the box body and is fixedly connected to the middle of the lower outer wall of the U-shaped plate, the left inner wall of the U-shaped plate is rotatably connected to a hydraulic rod through a first rolling bearing at the position corresponding to the position of the arc plate, the piston rod end of the hydraulic rod is fixedly connected to the outer wall of the corresponding arc plate, the right inner wall of the U-shaped plate is rotatably connected to a rotating rod through a second rolling bearing at the position corresponding to the position of the arc plate, and the left end of the rotating rod is fixedly connected to the middle of the outer wall of the corresponding arc plate. The utility model is not only convenient for fixing the stator, but also convenient for double-sided processing of the stator, which saves time and effort and has high efficiency, and reduces the labor intensity of the staff.

[0004] There are still some shortcomings in this patent application. This patent can realize double-sided processing of the stator, but after the stator is flipped, it can only be fixed at one angle and requires continuous manual rotation, which reduces the processing efficiency. Therefore, a processing device for amorphous alloy stators for motors is needed to solve this problem. Utility Model Content

[0005] The utility model aims to provide a processing device for an amorphous alloy stator for a motor, aiming to solve the problems raised in the background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A processing device for an amorphous alloy stator for a motor comprises a base and a horizontal rotating assembly arranged on the base, the horizontal rotating assembly is provided with a processing base, a propulsion assembly is installed on the processing base, a vertical rotating assembly is provided on the opposite side of the propulsion assembly, a stator processing part is provided between the propulsion assembly and the vertical rotating assembly, and an elastic support assembly is provided below the stator processing part.

[0008] Preferably, the horizontal rotation component includes a shaft sleeve, which is installed on the base, a support shaft is embedded in the shaft sleeve, the upper end of the support shaft is connected to the processing base, and a driving gear is provided on the support shaft, and the driving gear is embedded in the motor gear.

[0009] Preferably, a servo motor is provided on the base, the servo motor is connected to a motor shaft, a motor gear is mounted on the motor shaft, and a propulsion groove is provided on the processing base, and the propulsion groove is provided with a sliding groove.

[0010] Preferably, the propulsion groove is engaged with the propulsion block, sliding rods are provided on both sides of the propulsion block, the sliding rods are engaged with the sliding groove, and a shaft cylinder is provided on one side of the propulsion block, and the shaft cylinder is engaged with the arc-shaped clamping rod.

[0011] Preferably, the propulsion assembly includes a rotating rod having a thread thereon, the rotating rod being engaged with a spiral hole on the propulsion block, and the vertical rotation assembly includes a fixed block having one side connected to a rotating motor, and a clamping side plate is installed at one end of the rotating motor.

[0012] Preferably, the elastic support assembly includes an arc-shaped support base plate, the arc-shaped support base plate is provided with a limiting hole, the lower end of the arc-shaped support base plate is connected to a telescopic spring, the telescopic spring is connected to the bottom surface of the propulsion groove, the side surface of the propulsion groove is provided with a socket, and the socket engages with the limiting rod.

[0013] Beneficial effects: The new rotatable rotating rod enables the push block to move in the push groove, thereby driving the arc-shaped clamping rod to move horizontally until the stator workpiece is laterally squeezed, and together with the clamping side plate on the other side of the stator workpiece, the stator workpiece can be stably clamped. The clamping parts on both sides are arc-shaped designs, which have a high fit with the stator workpiece and a better clamping effect; the new type can drive the support shaft to rotate in the sleeve by starting the servo motor, thereby driving the processing base to rotate, thereby realizing 360-degree processing of the stator workpiece in the horizontal direction; the new type of startable rotating motor drives the clamping side plate to rotate, thereby driving the arc-shaped clamping rod on the other side to rotate in the shaft tube, thereby realizing rotation processing of the stator workpiece in the vertical direction. The design uses automated control to adjust the workpiece at multiple angles in the vertical and horizontal directions, greatly improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the horizontal rotating assembly of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the vertical rotating assembly of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the propulsion assembly of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the elastic support component of the utility model.

[0020] Legend:

[0021] 1. Base; 2. Horizontal rotation assembly; 3. Processing base; 4. Propulsion assembly; 5. Vertical rotation assembly; 6. Stator processing part; 7. Elastic support assembly; 21. Bushing; 22. Support shaft; 23. Drive gear; 24. Motor gear; 11. Servo motor; 12. Motor shaft; 31. Propulsion slot; 32. Sliding slot; 311. Propulsion block; 321. Sliding rod; 33. Shaft cylinder; 331. Arc clamping rod; 41. Rotating rod; 411. Thread; 42. Spiral hole; 51. Fixed block; 52. Rotating motor; 53. Clamping side plate; 71. Arc support bottom plate; 72. Limit hole; 73. Telescopic spring; 721. Socket; 74. Limit rod. DETAILED DESCRIPTION

[0022] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:

[0023] Example 1

[0024] See also Figures 1 to 3Embodiment 1 is described, a processing device for an amorphous alloy stator for a motor, comprising a base 1 and a horizontal rotating component 2 arranged on the base 1, a processing base 3 is arranged on the horizontal rotating component 2, a vertical rotating component 5 is arranged on the opposite side of the propulsion component 4, the horizontal rotating component 2 comprises a shaft sleeve 21, the shaft sleeve 21 is mounted on the base 1, a support shaft 22 is embedded in the shaft sleeve 21, the upper end of the support shaft 22 is connected to the processing base 3, a driving gear 23 is provided on the support shaft 22, the driving gear 23 is embedded with a motor gear 24, a servo motor 11 is provided on the base 1, the servo motor 11 is connected to the motor shaft 12, the motor gear 24 is installed on the motor shaft 12, the vertical rotating component 5 comprises a fixed block 51, one side of the fixed block 51 is connected to the rotating motor 52, and a clamping side plate 53 is installed at one end of the rotating motor 52.

[0025] In this embodiment, starting the servo motor 11 can drive the motor gear 24 to rotate, and the motor gear 24 causes the driving gear 23 to rotate, and the driving gear 23 drives the support shaft 22 to rotate in the sleeve 21, thereby driving the processing base 3 to rotate 360 ​​degrees, thereby realizing full-angle processing of the stator processing part 6 in the horizontal direction. Starting the rotating motor 52 can drive the clamping side plate 53 to rotate, thereby driving the arc-shaped clamping rod 331 on the other side to rotate in the shaft tube 33, thereby realizing rotation processing of the stator processing part 6 in the vertical direction.

[0026] Example 2

[0027] See also Figure 4 to Figure 5 Example 2 is described. This embodiment further describes Example 1. A propulsion assembly 4 is installed on the processing base 3. A stator processing part 6 is provided between the propulsion assembly 4 and the vertical rotation assembly 5. An elastic support assembly 7 is provided below the stator processing part 6. The processing base 3 is provided with a propulsion groove 31. The propulsion groove 31 is provided with a sliding groove 32. The propulsion groove 31 is engaged with a propulsion block 311. Sliding rods 321 are provided on both sides of the propulsion block 311. The sliding rods 321 are engaged with the sliding groove 32. One side of the propulsion block 311 is provided with There is a shaft cylinder 33, the shaft cylinder 33 is engaged with the arc-shaped clamping rod 331, the propulsion component 4 includes a rotating rod 41, the rotating rod 41 is provided with a thread 411, the rotating rod 41 is engaged with the spiral hole 42 on the propulsion block 311, the elastic support component 7 includes an arc-shaped support base plate 71, the arc-shaped support base plate 71 is provided with a limiting hole 72, the lower end of the arc-shaped support base plate 71 is connected to a telescopic spring 73, the telescopic spring 73 is connected to the bottom surface of the propulsion groove 31, and a socket 721 is provided on the side of the propulsion groove 31, and the socket 721 is engaged with the limiting rod 74.

[0028] In this embodiment, the stator processing part 6 can be placed on the arc-shaped supporting base plate 71, and the rotating rod 41 is rotated. The thread 411 on the rotating rod 41 interacts with the spiral hole 42. The spiral force causes the pushing block 311 to move in the pushing groove 31 using the sliding rods 321 on both sides, thereby driving the arc-shaped clamping rod 331 to move horizontally until the stator processing part 6 is laterally squeezed, and together with the clamping side plate 53 on the other side of the stator processing part 6, the stator processing part 6 is stably clamped. The clamping parts on both sides are of arc-shaped design and have a high fit with the stator processing part 6. After the clamping is completed, the arc-shaped supporting base plate 71 can be pulled to compress the telescopic spring 73, and the limiting rod 72 inserted into the insertion hole 721 can be further pushed into the limiting hole 72 to prevent the rebound of the telescopic spring 73 and avoid affecting the rotation of the stator processing part 6.

[0029] In specific application, first place the stator processing part 6 on the arc-shaped supporting bottom plate 71, rotate the rotating rod 41, and the thread 411 on the rotating rod 41 interacts with the spiral hole 42. The propulsion block 311 uses the sliding rods 321 on both sides to move in the propulsion groove 31 through the spiral force, thereby driving the arc-shaped clamping rod 331 to move horizontally until the stator processing part 6 is laterally squeezed, and together with the clamping side plate 53 on the other side of the stator processing part 6, the stator processing part 6 is stably clamped. The clamping parts on both sides are of arc-shaped design, which have a high fit with the stator processing part 6 and a more stable clamping. After the clamping is completed, the arc-shaped supporting bottom plate 71 is pulled to compress the telescopic spring 73, and the limiting rod 72 inserted into the jack 721 is further pushed into the limiting hole 72. Prevent the rebound of the telescopic spring 73 to avoid affecting the rotation of the stator workpiece 6, and then start processing. Start the servo motor 11 to drive the motor gear 24 to rotate. The motor gear 24 rotates the driving gear 23, which drives the supporting shaft 22 to rotate in the sleeve 21, thereby driving the processing base 3 to rotate 360 ​​degrees, so as to realize the full-angle processing of the stator workpiece 6 in the horizontal direction. Start the rotating motor 52 to drive the clamping side plate 53 to rotate, thereby driving the arc-shaped clamping rod 331 on the other side to rotate in the shaft tube 33, so as to realize the rotation processing of the stator workpiece 6 in the vertical direction. This design uses automated control to adjust the processing of the workpiece at multiple angles in the vertical and horizontal directions, thereby greatly improving the processing efficiency of the stator.

[0030] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A processing device for an amorphous alloy stator for a motor, comprising a base (1) and a horizontal rotating assembly (2) arranged on the base (1), characterized in that: The horizontal rotating assembly (2) is provided with a processing base (3), a propulsion assembly (4) is installed on the processing base (3), a vertical rotating assembly (5) is provided on the opposite side of the propulsion assembly (4), a stator processing part (6) is provided between the propulsion assembly (4) and the vertical rotating assembly (5), and an elastic support assembly (7) is provided below the stator processing part (6).

2. The processing device for an amorphous alloy stator for a motor according to claim 1, characterized in that: The horizontal rotation component (2) comprises a shaft sleeve (21), wherein the shaft sleeve (21) is mounted on the base (1), a support shaft (22) is embedded in the shaft sleeve (21), the upper end of the support shaft (22) is connected to the processing base (3), and a driving gear (23) is provided on the support shaft (22), and the driving gear (23) is embedded in the motor gear (24).

3. The processing device for an amorphous alloy stator for a motor according to claim 1, characterized in that: The base (1) is provided with a servo motor (11), the servo motor (11) is connected to a motor shaft (12), a motor gear (24) is mounted on the motor shaft (12), the processing base (3) is provided with a propulsion groove (31), and the propulsion groove (31) is provided with a sliding groove (32).

4. The processing device for an amorphous alloy stator for a motor according to claim 3, characterized in that The propulsion groove (31) is engaged with the propulsion block (311), sliding rods (321) are provided on both sides of the propulsion block (311), and the sliding rods (321) are engaged with the sliding groove (32), and a shaft cylinder (33) is provided on one side of the propulsion block (311), and the shaft cylinder (33) is engaged with the arc-shaped clamping rod (331).

5. The processing device for an amorphous alloy stator for a motor according to claim 1, characterized in that: The propulsion assembly (4) comprises a rotating rod (41), the rotating rod (41) is provided with a thread (411), the rotating rod (41) is engaged with a spiral hole (42) on the propulsion block (311), and the vertical rotation assembly (5) comprises a fixed block (51), one side of the fixed block (51) is connected to a rotating motor (52), and one end of the rotating motor (52) is installed with a clamping side plate (53).

6. The processing device for an amorphous alloy stator for a motor according to claim 1, characterized in that: The elastic support assembly (7) comprises an arc-shaped support base plate (71), the arc-shaped support base plate (71) is provided with a limiting hole (72), the lower end of the arc-shaped support base plate (71) is connected to a telescopic spring (73), the telescopic spring (73) is connected to the bottom surface of the propulsion groove (31), the side surface of the propulsion groove (31) is provided with a plug hole (721), and the plug hole (721) is engaged with a limiting rod (74).

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