Tea cake forming mold
By designing tea cake molds, the 180-degree servo and hydraulic telescopic rod are used to achieve down-pressing and shaping of multiple sets of tea cakes, which solves the problem of low production efficiency of tea cakes in the existing technology and significantly improves the setting efficiency.
Patent Information
- Application Number
- CN202420823128.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing tea cake forming molds have a long time during the machine down-pressing and setting process, which makes it impossible for a down-pressing machine to shape the tea cake in time, thereby reducing the production efficiency of the tea cake.
A tea cake forming mold is designed, including a workbench, a moving plate, an efficient mechanism and a limiting mechanism. The 180-degree servo drives the moving plate to rotate and the hydraulic telescopic rod drives the pressure plate to press down, achieving the simultaneous down-pressing and shaping of multiple groups of tea cakes.
Through the design of this mold, the setting efficiency of tea cakes can be significantly accelerated, the problem that the downward pressing machine in the prior art cannot be fixed in time is solved, and the production efficiency of tea cakes is improved.
Smart Images

Figure CN222622097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea production, and more specifically, to a tea cake forming mould. Background Art
[0002] Tea cakes, also known as tea bricks or compressed tea, are made by steaming, pressing, and drying fresh tea leaves in the shape of bricks or cakes. The history of this tea product can be traced back to the Tang Dynasty, when there were records of tea leaves being made into bricks and cakes. In ancient times, tea was circulated and given as a currency and gift. Making tea cakes facilitated storage and carrying, making it easier to trade and consume.
[0003] In the process of tea cake forming, the tea leaves need to be weighed first, and an appropriate amount of tea leaves are weighed. Then the tea leaves are softened by steam, and the softened tea leaves are put into cloth bags. Then they are manually rolled into round cakes, put into molds, and pressed down by machines to form cakes. Then they are cooled and dried.
[0004] Most of the existing tea cake forming molds can only hold one cake at a time. However, since the machine's downward pressing and shaping process takes 3 to 5 minutes to complete, and some of the previous operation steps take less than a minute, the downward pressing machine cannot shape the tea cake in time, resulting in reduced efficiency in tea cake production.
[0005] Therefore, in order to solve the above technical problems, the present application proposes a tea cake forming mold. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model aims to provide a tea cake forming mold.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: the tea cake forming mold includes a workbench and a movable plate;
[0008] The high-efficiency mechanism is set above the workbench to accelerate the shaping efficiency of tea cakes;
[0009] A limiting mechanism is arranged above the workbench and is used to limit the movable plate;
[0010] A shell with a hollow interior is arranged above the workbench, and a 180-degree steering gear is installed on the inner wall of the shell. The output shaft of the 180-degree steering gear passes through the top of the shell and is connected to the rotating shaft. One end of the rotating shaft is connected to a connecting plate, and both ends of the connecting plate are connected to a movable plate. Multiple groups of grooves are provided on the top of the two groups of movable plates. By providing multiple groups of grooves, tea cakes that need to be shaped can be placed. The pressing machine can press down multiple groups of tea cakes at a time, thereby speeding up the working efficiency of the pressing machine.
[0011] Preferably, the top of the workbench is connected to the mounting end of the first hydraulic telescopic rod, the telescopic end of the first hydraulic telescopic rod is connected to the bottom of the shell, the top of the workbench is connected to the limit rod, and the bottoms of the two groups of movable plates are provided with limit holes, and the limit rods are inserted into the limit holes. The limit rods are inserted into the limit holes to provide support force for the movable plates during the downward pressing process and prevent the movable plates from shaking during the downward pressing process.
[0012] Preferably, the top of the workbench is connected to the mounting end of the first hydraulic telescopic rod, the telescopic end of the first hydraulic telescopic rod is connected to the bottom of the shell, the top of the workbench is connected to the limit rod, and the bottoms of the two groups of movable plates are provided with limit holes, the limit rods are inserted into the limit holes, and the first hydraulic telescopic rod drives the pressure plate to press down to shape the tea cakes placed in the multiple groups of grooves.
[0013] Preferably, the pressing plate is arranged directly above the limiting rod, and the cross-sectional area of the pressing plate is larger than the cross-sectional area of the movable plate, so as to ensure that the pressing plate can fully cover all the grooves and prevent the tea cakes in the grooves from being unshaped.
[0014] Preferably, the bottom of the workbench is connected to multiple groups of supporting legs.
[0015] Preferably, an opening is provided on one side of the shell, and a door is provided at the opening to facilitate repair or maintenance of the 180-degree steering gear in the shell.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. By setting up an efficient mechanism, the 180-degree steering gear can be controlled to drive the movable plate to rotate 180 degrees, and the side of the movable plate with the tea cakes placed on it can be rotated to the bottom of the pressing plate, and the second hydraulic telescopic rod can be controlled to drive the pressing plate to press down to shape the tea cakes, thereby solving the problem that one pressing machine cannot shape the tea cakes in time, resulting in reduced efficiency in producing tea cakes.
[0018] 2. By setting a limit mechanism, the first hydraulic telescopic rod can be controlled to contract, driving the movable plate to move downward, and the limit rod is inserted into the limit hole, which not only provides support for the movable plate when it is pressed downward, but also prevents the movable plate from shaking during the pressing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0020] Figure 1 It is a structural schematic diagram of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the limiting hole in the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of a 180-degree steering gear in the utility model;
[0023] 1. Workbench; 2. Support legs; 3. First hydraulic telescopic rod; 4. Limit rod; 5. Lower press; 6. Second hydraulic telescopic rod; 7. Press plate; 8. Connecting plate; 9. Shell; 10. Moving plate; 11. Groove; 12. Limit hole; 13. Rotating shaft; 14. 180-degree steering gear. DETAILED DESCRIPTION
[0024] like Figure 1 - Figure 3 As shown, the utility model provides a tea cake forming mold, comprising a workbench 1 and a movable plate 10;
[0025] An efficient mechanism, arranged above the workbench 1, is used to accelerate the shaping efficiency of the tea cake;
[0026] A limiting mechanism, arranged above the workbench 1, for limiting the movable plate 10;
[0027] A hollow shell 9 is arranged above the workbench 1, and a 180-degree steering gear 14 is installed on the inner wall of the shell 9. The output shaft of the 180-degree steering gear 14 passes through the top of the shell 9 and is connected to the rotating shaft 13. One end of the rotating shaft 13 is connected to the connecting plate 8. Both ends of the connecting plate 8 are connected to the moving plates 10. Multiple groups of grooves 11 are provided on the tops of the two groups of moving plates 10.
[0028] An opening is provided on one side of the housing 9, and a door is provided at the opening;
[0029] The top of the workbench 1 is connected to the mounting end of the first hydraulic telescopic rod 3, the telescopic end of the first hydraulic telescopic rod 3 is connected to the bottom of the housing 9, the top of the workbench 1 is connected to the limit rod 4, the bottoms of the two sets of moving plates 10 are both provided with limit holes 12, and the limit holes 12 are inserted into the limit rod 4;
[0030] A lower press 5 is connected to the top of the workbench 1, one side of the lower press 5 is connected to the mounting end of a second hydraulic telescopic rod 6, and the telescopic end of the second hydraulic telescopic rod 6 is connected to a pressing plate 7;
[0031] The pressing plate 7 is arranged directly above the limiting rod 4, and the cross-sectional area of the pressing plate 7 is larger than the cross-sectional area of the moving plate 10;
[0032] A plurality of supporting legs 2 are connected to the bottom of the workbench 1 .
[0033] First, the 180-degree steering gear 14 is controlled to drive the rotating shaft 13 to rotate 180 degrees, driving the connecting plate 8 to rotate, and the movable plate 10 with the unshaped tea cake placed in the groove 11 is moved to the bottom of the pressing plate 7, and then the first hydraulic telescopic rod 3 is controlled to drive the movable plate 10 to move downward, and the limiting rod 4 is inserted into the limiting hole 12, which not only provides a supporting force for the movable plate 10 when pressing downward, but also prevents the movable plate 10 from shaking during the pressing process, and then the first hydraulic telescopic rod 3 is controlled to drive the pressing plate 7 to move downward, and the tea cake placed in the groove 11 is shaped. The pressing plate 7 shapes multiple groups of tea cakes at a time, which speeds up the working efficiency of the pressing machine. A door is provided on one side of the shell 9 to facilitate the repair or maintenance of the 180-degree steering gear 14 in the shell 9;
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.
Claims
1. A tea cake forming mold, characterized in that: It comprises a workbench (1) and a movable plate (10); An efficient mechanism is arranged above the workbench (1) and is used to accelerate the shaping efficiency of the tea cakes; A limiting mechanism, arranged above the workbench (1) and used for limiting the position of the movable plate (10); A hollow shell (9) is arranged above the workbench (1), a 180-degree steering gear (14) is installed on the inner wall of the shell (9), an output shaft of the 180-degree steering gear (14) passes through the top of the shell (9) and is connected to a rotating shaft (13), one end of the rotating shaft (13) is connected to a connecting plate (8), both ends of the connecting plate (8) are connected to a moving plate (10), and a plurality of grooves (11) are provided on the tops of the two groups of moving plates (10); The top of the workbench (1) is connected to the mounting end of the first hydraulic telescopic rod (3), the telescopic end of the first hydraulic telescopic rod (3) is connected to the bottom of the housing (9), the top of the workbench (1) is connected to the limit rod (4), and the bottoms of the two groups of movable plates (10) are both provided with limit holes (12), and the limit rods (4) are inserted into the limit holes (12).
2. A tea cake forming mold according to claim 1, characterized in that: The top of the workbench (1) is connected to a lower press (5), one side of the lower press (5) is connected to the mounting end of a second hydraulic telescopic rod (6), and the telescopic end of the second hydraulic telescopic rod (6) is connected to a pressing plate (7).
3. A tea cake forming mold according to claim 2, characterized in that: The pressing plate (7) is arranged directly above the limiting rod (4), and the cross-sectional area of the pressing plate (7) is larger than the cross-sectional area of the moving plate (10).
4. A tea cake forming mold according to claim 3, characterized in that: The bottom of the workbench (1) is connected to a plurality of groups of supporting legs (2).
5. The tea cake forming mold according to claim 4, characterized in that: An opening is provided on one side of the shell (9), and a door is provided at the opening.