Flaky textured protein extruding and puffing forming equipment

Abstract

The utility model belongs to the field of food processing, and particularly relates to flaky textured protein extruding and puffing forming equipment which comprises a supporting seat, the top of the supporting base is fixedly connected with a conveying mechanism. The top of the conveying mechanism communicates with a feeding port. A mouth film is arranged in the middle of the conveying mechanism; the top of the supporting seat is fixedly connected with a shell; the end part of the shell is fixedly connected with a motor; the output end of the motor is fixedly connected with a rotating shaft; a plurality of rollers are rotationally connected to the inner side wall of the motor; the inner side wall of the shell is slidably connected with a sliding plate. The end part of the rotating shaft is fixedly connected with a roller; a fixing groove is formed in the middle of the sliding plate; gear teeth are symmetrically and fixedly connected to the middle of the fixing groove. After the motor is started, the sliding plate slides and the pressing plate extrudes the drawing protein, so that the moisture content of the drawing protein during cutting is reduced, the possibility of adhesion and unevenness during cutting of the drawing protein by the cutter is reduced, and the cutting quality of the drawing protein by the equipment is improved.

Description

Technical Field

[0001] The utility model relates to the field of food processing, in particular to a piece of fibrous protein extrusion and expansion molding equipment. Background Art

[0002] Fiber fibroblast is a special protein product with unique fiber fibroblast properties. It is widely used in the food industry, especially in the field of vegetarian products. The fiber fibroblasts currently produced usually include sheet-shaped fiber fibroblasts, block-shaped fiber fibroblasts, globular fiber fibroblasts and other types of fiber fibroblasts.

[0003] The production process of flaky rasin mainly includes the following steps: raw material procurement and pretreatment, fermentation, separation and purification, concentration and drying, crushing, puffing and extrusion, and packaging.

[0004] Existing flaky protein is usually cut with an automatic tool during expansion and extrusion. It is found during use that a small amount of moisture remains inside the extruded flaky protein, which makes the flaky protein soft and causes adhesion when the tool cuts the flaky protein, resulting in reduced cutting quality of the flaky protein by the equipment.

[0005] Therefore, in view of the above problems, a sheet-like fibrous protein extrusion and puffing molding device is proposed. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a sheet-like fibrous protein extrusion and puffing molding device, comprising a support seat; a transmission mechanism is fixedly connected to the top of the support seat; a feed port is connected to the top of the transmission mechanism; a mouth membrane is provided in the middle of the transmission mechanism; a shell is fixedly connected to the top of the support seat; a motor is fixedly connected to the end of the shell; a rotating shaft is fixedly connected to the output end of the motor; a plurality of rollers are rotatably connected to the inner side wall of the motor; a slide plate is slidably connected to the inner side wall of the shell; rollers are fixedly connected to the end of the rotating shaft; a fixing groove is provided in the middle of the slide plate; The middle part of the groove is symmetrically fixed with gear teeth; the roller and the gear teeth are meshing transmission; the bottom of the slide plate is fixed with a tool; the middle part of the slide plate is fixed with a pick plate; the middle part of the pick plate is slidably connected with a plurality of sliding rods; the ends of the sliding rods are fixed with springs; the springs and the pick plate are in a fixed relationship; the ends of the adjacent sliding rods are fixed with pressure plates; after the motor is started, the slide plate will slide and the pressure plate will squeeze the fibrous protein, reducing the moisture content of the fibrous protein during cutting, so that the equipment can cut the fibrous protein more easily, reducing the possibility of adhesion and unevenness of the tool when cutting the fibrous protein, and improving the quality of the equipment's cutting of the fibrous protein.

[0008] Preferably, an airbag is fixedly connected to the top of the pressing plate; a plurality of first circular holes are opened in the middle of the pressing plate; through the cooperation of the airbag and the first circular holes, when the pressing plate and the picking plate come into contact, the first circular holes are squeezed and the air in the first circular holes is sprayed to the surface of the fibrous protein, thereby accelerating the air flow inside the fibrous protein and accelerating the water discharge speed inside the fibrous protein.

[0009] Preferably, a rubber pad is fixed to the bottom of the pressing plate; the surface of the rubber pad is an arc-shaped structure; by providing the rubber pad, the rubber pad will come into contact with the fibrous protein before the pressing plate, thereby reducing the direct contact between the pressing plate and the fibrous protein, reducing the pressure on the surface of the fibrous protein, and reducing the possibility of deformation of the fibrous protein due to excessive local pressure.

[0010] Preferably, a plurality of first fan blades are fixedly connected to the middle of the rotating shaft; the surface of the first fan blades is an arc-shaped structure; a plurality of second circular holes are opened in the middle of the slide plate; by setting the first fan blades, the airflow formed when the first fan blades rotate will accelerate the airflow around the fibrous protein and speed up the discharge of moisture inside the fibrous protein. At the same time, the airflow will also clear the fibrous protein remaining in the shell, thereby improving the convenience of cleaning the shell.

[0011] Preferably, a plurality of connecting rods are fixedly connected to the middle part of the slide plate; a plurality of second fan blades are rotatably connected to the middle part of the connecting rods; through the cooperation of the connecting rods and the second fan blades, when the airflow passes through the second fan blades, the second fan blades will rotate and form an airflow in the same direction, thereby accelerating the flow of the airflow, increasing the amount of airflow reaching the surface of the drawn protein, and enhancing the device's discharge of moisture from the drawn protein.

[0012] Preferably, a diverter plate is fixedly connected to the end of the connecting rod; the diverter plate is an arc-shaped structure; a plurality of third circular holes are opened in the middle of the diverter plate; through the cooperation of the diverter plate and the third circular holes, the airflow blown out by the second fan blade will be diverted by the diverter plate after reaching the surface of the diverter plate, thereby increasing the flow range of the airflow and increasing the amount of airflow reaching the surface of the drawn protein.

[0013] Preferably, a collection box is fixedly connected to the middle of the support seat; the collection box is fixedly connected to the shell; by setting up the collection box, the collection box will collect the fibrous protein removed by the first fan blade, realize the recovery and collection of the fibrous protein by the equipment, and improve the utilization rate of the fibrous protein by the equipment.

[0014] The utility model is beneficial in that:

[0015] 1. The utility model discloses a sheet-like fibrous protein extrusion and puffing forming device. After the motor is started, the slide plate will slide and the pressure plate will extrude the fibrous protein, thereby reducing the moisture content of the fibrous protein during cutting, making it easier for the device to cut the fibrous protein, reducing the possibility of adhesion and unevenness when the tool cuts the fibrous protein, and improving the quality of the fibrous protein cutting by the device.

[0016] 2. The utility model describes a sheet-like fibrous protein extrusion and puffing forming equipment. Through the cooperation of the airbag and the first circular hole, the pressing plate and the picking plate will squeeze the first circular hole after contact and make the air in the first circular hole spray out to the surface of the fibrous protein, thereby accelerating the air flow inside the fibrous protein and accelerating the water discharge speed inside the fibrous protein. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the main body of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the housing in the utility model;

[0020] Figure 3 It is a structural schematic diagram of the slide plate in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the medium pressure plate of the utility model.

[0022] In the figure: 1. support seat; 102. transmission mechanism; 103. feed port; 104. mouth membrane; 105. shell; 106. motor; 107. rotating shaft; 108. roller; 109. slide plate; 110. tool; 111. fixing groove; 112. gear; 113. pick plate; 114. slide bar; 115. spring; 116. pressure plate; 2. air bag; 22. first circular hole; 3. rubber pad; 4. first fan blade; 42. second circular hole; 5. connecting rod; 52. second fan blade; 6. diverter plate; 62. third circular hole; 7. collecting box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Specific examples are given below.

[0025] See also Figures 1 to 4As shown, a sheet-like fibrous protein extrusion and puffing molding device described in an embodiment of the utility model includes a support seat 1; a transmission mechanism 102 is fixedly connected to the top of the support seat 1; a feed port 103 is connected to the top of the transmission mechanism 102; a mouth membrane 104 is provided in the middle of the transmission mechanism 102; a shell 105 is fixedly connected to the top of the support seat 1; a motor 106 is fixedly connected to the end of the shell 105; a rotating shaft 107 is fixedly connected to the output end of the motor 106; a plurality of rollers 108 are rotatably connected to the inner side wall of the motor 106; a slide plate 109 is slidably connected to the inner side wall of the shell 105; a roller 108 is fixedly connected to the end of the rotating shaft 107; a fixed Groove 111; gear teeth 112 are symmetrically fixed in the middle of the fixed groove 111; the roller 108 and the gear teeth 112 are meshing transmission; a tool 110 is fixed to the bottom of the slide plate 109; a pick plate 113 is fixed in the middle of the slide plate 109; a plurality of slide bars 114 are slidably connected to the middle of the pick plate 113; a spring 115 is fixed to the end of the slide bar 114; the spring 115 and the pick plate 113 are in a fixed relationship; a pressing plate 116 is fixed to the end of the adjacent slide bar 114; when working, pour the protein particles into the feed port 103 and start the equipment. After the equipment is started, the transmission mechanism 102 will extrude and transmit the protein particles and heat them into a molten state, and then the molten material will be squeezed out from the mouth membrane 104 and When the material reaches the shell 105, it will expand due to the rapid change in pressure. After the expanded fibrous protein reaches the shell 105, it will come into contact with the rotating roller 108 and be squeezed by the roller 108. The roller 108 will squeeze the shell 105 into a sheet. At the same time, after the equipment is started, the motor 106 will start and drive the shaft 107 to start rotating. When the shaft 107 rotates, it will drive the roller 108 to rotate together. When the roller 108 rotates, it will drive the slide plate 109 to slide along the shell 105 and reciprocate due to the meshing relationship with the gear teeth 112. When the roller 108 moves, it will also drive the pick plate 113 and the slide bar 114 to move together. The pressure plate 116 will move together with the slide bar 114, and the pressure plate 116 will also move with the transmission The fibrous protein comes into contact with and squeezes the fibrous protein. After the pressing plate 116 contacts the fibrous protein, the sliding rod 114 slides along the picking plate 113 and the spring 115 is in a stretched state. After the fibrous protein is squeezed, the moisture inside will be discharged. Finally, when the roller 108 moves, it will drive the tool 110 to move together. When the tool 110 moves, it cuts the fibrous protein that has been discharged with moisture; after the motor 106 is started, the slide plate 109 will slide and the pressing plate 116 will squeeze the fibrous protein, reducing the moisture content of the fibrous protein when cutting, so that the equipment can cut the fibrous protein more easily, reducing the possibility of adhesion and unevenness when the tool 110 cuts the fibrous protein, and improving the quality of the equipment's cutting of the fibrous protein.

[0026] See also Figure 4As shown, the top of the pressing plate 116 is fixedly connected with the airbag 2; a plurality of first circular holes 22 are provided in the middle of the pressing plate 116; an air hole is provided at the bottom of the airbag 2, and when the pressing plate 116 squeezes the fibrous protein, the sliding rod 114 will slide along the picking plate 113, and the pressing plate 116 will also bring the first circular hole 22 closer to the picking plate 113 until the picking plate 113 and the airbag 2 come into contact, and after the airbag 2 is squeezed by the picking plate 113, the air inside will be discharged from the air hole, and then the air flow will be ejected from the airbag 2 and reach the surface of the fibrous protein, and the air flow will enter from the gaps on the surface of the fibrous protein, which is conducive to the rapid discharge of moisture inside the fibrous protein; through the cooperation of the airbag 2 and the first circular hole 22, after the pressing plate 116 and the picking plate 113 come into contact, the first circular hole 22 will be squeezed and the air in the first circular hole 22 will be ejected to the surface of the fibrous protein, thereby accelerating the air flow inside the fibrous protein and accelerating the water discharge speed inside the fibrous protein.

[0027] See also Figure 4 As shown, a rubber pad 3 is fixedly connected to the bottom of the pressing plate 116; the surface of the rubber pad 3 is an arc-shaped structure; when the pressing plate 116 contacts the fibrous protein, the rubber pad 3 will also contact the fibrous protein. Because the rubber pad 3 is a flexible material, the rubber pad 3 will reduce the direct contact between the pressing plate 116 and the fibrous protein, and disperse the squeezing effect of the pressing plate 116 on the fibrous protein; by providing the rubber pad 3, the rubber pad 3 will contact the fibrous protein before the pressing plate 116, reducing the direct contact between the pressing plate 116 and the fibrous protein, reducing the pressure on the surface of the fibrous protein, and reducing the possibility of deformation of the fibrous protein due to excessive local pressure.

[0028] See also Figure 2 and Figure 3 As shown, a plurality of first blades 4 are fixedly connected to the middle of the rotating shaft 107; the surface of the first blades 4 is an arc-shaped structure; a plurality of second circular holes 42 are opened in the middle of the slide plate 109; when the rotating shaft 107 rotates, the first blades 4 are driven to rotate together, and when the first blades 4 rotate, an airflow blowing toward the fibrous protein is formed, and when the airflow passes through the slide plate 109, it passes through the second circular holes 42 and reaches the surrounding of the fibrous protein, thereby accelerating the flow of airflow around the fibrous protein. At the same time, the airflow formed by the first blades 4 will also clear the fibrous protein remaining on the inner wall of the shell 105, thereby improving the smoothness of the shell 105; by setting the first blades 4, the airflow formed when the first blades 4 rotate will accelerate the flow of airflow around the fibrous protein, thereby accelerating the discharge of moisture from the internal fibrous protein. At the same time, the airflow will also clear the fibrous protein remaining in the shell 105, thereby improving the convenience of cleaning the shell 105.

[0029] See also Figure 3As shown, a plurality of connecting rods 5 are fixedly connected to the middle part of the slide plate 109; a plurality of second blades 52 are rotatably connected to the middle part of the connecting rod 5; the airflow formed when the first blade 4 rotates will flow through the second circular hole 42 and reach the connecting rod 5, and the flowing airflow will cause the second blade 52 to rotate, and the rotation of the second blade 52 will also form an airflow and make the wind flow more concentrated, so that the airflow can flow to the fibrous protein faster; through the cooperation of the connecting rod 5 and the second blade 52, the airflow will cause the second blade 52 to rotate and form an airflow in the same direction when passing through the second blade 52, thereby accelerating the flow of the airflow, increasing the amount of airflow reaching the surface of the fibrous protein, and enhancing the device's discharge of moisture from the fibrous protein.

[0030] See also Figure 3 As shown, a diverter plate 6 is fixedly connected to the end of the connecting rod 5; the diverter plate 6 is an arc-shaped structure; a plurality of third circular holes 62 are opened in the middle of the diverter plate 6; the airflow formed when the second fan blade 52 rotates will reach the surface of the diverter plate 6 and flow along the surface of the diverter plate 6, and part of the airflow will flow out from the third circular hole 62 during the flow, and the rest of the airflow will flow out from the edge of the third circular hole 62, thereby increasing the flow range of the airflow; through the cooperation of the diverter plate 6 and the third circular hole 62, the airflow blown out by the second fan blade 52 will be diverted by the diverter plate 6 after reaching the surface of the diverter plate 6, thereby increasing the flow range of the airflow and increasing the amount of airflow reaching the surface of the fibrous protein.

[0031] See also Figure 1 As shown, a collecting box 7 is fixedly connected to the middle of the support base 1; the collecting box 7 is fixedly connected to the shell 105; the airflow formed when the first fan blade 4 rotates will remove the residual fibrous protein in the shell 105, and these fibrous proteins will reach the inside of the collecting box 7 when moving with the airflow; by setting the collecting box 7, the collecting box 7 will collect the fibrous protein removed by the first fan blade 4, so as to realize the recovery and collection of the fibrous protein by the equipment and improve the utilization rate of the fibrous protein by the equipment.

[0032] Working principle: pour the protein particles into the feed port 103 and start the equipment. After the equipment is started, the transmission mechanism 102 will extrude and transmit the protein particles and heat them into a molten state. Then the molten material will be squeezed out from the mouth membrane 104 and reach the shell 105. At this time, the material will expand due to the rapid change in pressure. After the expanded fibrous protein reaches the shell 105, it will contact the rotating roller 108 and be squeezed by the roller 108. The roller 108 will squeeze the shell 105 into a sheet. At the same time, after the equipment is started, the motor 106 will start and drive the shaft 107 to start rotating. When the shaft 107 rotates, it will drive the roller 108 to rotate together. When the roller 108 rotates, it will mesh with the gear 112. The system drives the slide plate 109 to slide along the shell 105 and make reciprocating motion. When the roller 108 moves, it will also drive the pick plate 113 and the slide bar 114 to move together. The pressure plate 116 will move together with the slide bar 114. When the pressure plate 116 moves, it will also come into contact with the transmitted fibrous protein and squeeze the fibrous protein. After the pressure plate 116 contacts the fibrous protein, the slide bar 114 will slide along the pick plate 113 and put the spring 115 in a stretched state. After the fibrous protein is squeezed, the moisture inside will be discharged. Finally, when the roller 108 moves, it will drive the cutter 110 to move together. When the cutter 110 moves, it cuts the fibrous protein that has been discharged. The bottom of the first circular hole 22 is provided with an air hole, and the pressure plate 116 is provided with an air hole. When the fibrous protein is squeezed, the sliding rod 114 will slide along the picking plate 113, and the pressing plate 116 will also bring the first circular hole 22 closer to the picking plate 113 until the picking plate 113 and the first circular hole 22 come into contact. After the first circular hole 22 is squeezed by the picking plate 113, the air inside will be discharged from the air hole, and then the air flow will be ejected from the air bag 2 and reach the surface of the fibrous protein. The air flow will enter from the gap on the surface of the fibrous protein, which is conducive to the rapid discharge of moisture inside the fibrous protein; when the pressing plate 116 comes into contact with the fibrous protein, the rubber pad 3 will also come into contact with the fibrous protein. Because the rubber pad 3 is a flexible material, the rubber pad 3 will reduce the direct contact between the pressing plate 116 and the fibrous protein, and disperse the pressing plate 116 on the fibrous protein. When the rotating shaft 107 rotates, the first blade 4 is driven to rotate together. When the first blade 4 rotates, an airflow blowing toward the fibrous protein is formed. When the airflow passes through the slide plate 109, it passes through the second circular hole 42 and reaches the fibrous protein, thereby accelerating the airflow around the fibrous protein. At the same time, the airflow formed by the first blade 4 will also remove the fibrous protein remaining on the inner wall of the shell 105, thereby improving the smoothness of the shell 105. When the first blade 4 rotates, the airflow formed will flow through the second circular hole 42 and reach the connecting rod 5. The flowing airflow will cause the second blade 52 to rotate. When the second blade 52 rotates, an airflow will also be formed and the wind flow will be more concentrated, so that the airflow can flow to the fibrous protein faster.The airflow formed when the second blade 52 rotates will reach the surface of the splitter plate 6 and flow along the surface of the splitter plate 6. During the flow, part of the airflow will flow out from the third circular hole 62, and the rest of the airflow will flow out from the edge of the third circular hole 62, increasing the flow range of the airflow; the airflow formed when the first blade 4 rotates will remove the residual fibrous protein in the housing 105, and these fibrous proteins will reach the inside of the collection box 7 as they move with the airflow. ;

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A sheet-like fibrous protein extrusion and puffing forming device, comprising a support base (1), characterized in that: The top of the support seat (1) is fixedly connected to a transmission mechanism (102); the top of the transmission mechanism (102) is connected to a feed port (103); a mouth membrane (104) is provided in the middle of the transmission mechanism (102); the top of the support seat (1) is fixedly connected to a shell (105); the end of the shell (105) is fixedly connected to a motor (106); the output end of the motor (106) is fixedly connected to a rotating shaft (107); the inner side wall of the motor (106) is rotatably connected to a plurality of rollers (108); the inner side wall of the shell (105) is slidably connected to a slide plate (109); the end of the rotating shaft (107) is fixedly connected to a roller (108); ); a fixing groove (111) is provided in the middle of the slide plate (109); a gear tooth (112) is symmetrically fixedly connected to the middle of the fixing groove (111); the roller (108) and the gear tooth (112) are meshingly driven; a tool (110) is fixedly connected to the bottom of the slide plate (109); a pick plate (113) is fixedly connected to the middle of the slide plate (109); a plurality of slide bars (114) are slidably connected to the middle of the pick plate (113); a spring (115) is fixedly connected to the end of the slide bar (114); the spring (115) and the pick plate (113) are in a fixed relationship; and a pressure plate (116) is fixedly connected to the end of the adjacent slide bar (114).

2. The extrusion and puffing forming equipment of sheet-like fibrous protein according to claim 1, characterized in that: The top of the pressing plate (116) is fixedly connected to an air bag (2); a plurality of first circular holes (22) are opened in the middle of the pressing plate (116).

3. The extrusion and puffing forming equipment of sheet-like fibrous protein according to claim 2, characterized in that: A rubber pad (3) is fixedly connected to the bottom of the pressing plate (116); the surface of the rubber pad (3) is an arc-shaped structure.

4. The extrusion and puffing forming equipment of sheet-like fibrous protein according to claim 3, characterized in that: A plurality of first blades (4) are fixedly connected to the middle of the rotating shaft (107); the surface of the first blades (4) is an arc-shaped structure; and a plurality of second circular holes (42) are opened in the middle of the sliding plate (109).

5. The extrusion and puffing forming equipment of sheet-like fibrous protein according to claim 4, characterized in that: A plurality of connecting rods (5) are fixedly connected to the middle portion of the slide plate (109); and a plurality of second fan blades (52) are rotatably connected to the middle portion of the connecting rod (5).

6. The extrusion and puffing forming equipment of sheet-like fibrous protein according to claim 5, characterized in that: The end of the connecting rod (5) is fixedly connected to a diverter plate (6); the diverter plate (6) is an arc-shaped structure; a plurality of third circular holes (62) are provided in the middle of the diverter plate (6).

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