Low-burn-up pellet adhesive material treatment equipment

By designing multiple mixing leaves and sweepers in the pellet adhesive material treatment equipment, the problem of raw materials flying in traditional equipment is solved, and the complete utilization and efficient mixing of raw materials are achieved.

CN222624273UActive Publication Date: 2025-03-18SHANDONG DAFU ADHESIVE CO LTD
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Patent Information

Application Number
CN202421109676.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-18
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

Traditional pellet adhesive material processing equipment lacks the function of self-cleaning the inner wall of the barrel, which causes the raw materials to easily fly to the inner wall of the barrel during the mixing and crushing process, resulting in part of the raw materials being lost.

Method used

A low-fuel pellet adhesive material treatment equipment is designed, multiple mixing leaves are installed on the circumferential surface of the fourth rotating shaft, and the raw materials adhered to the inner wall are effectively scraped and swept back into the bucket through an additional sweeper to achieve secondary mixing and crushing of the raw materials.

Benefits of technology

It effectively avoids the raw materials flying to the inner wall of the barrel during the mixing and crushing process, ensures the complete utilization of raw materials, reduces the occurrence of waste, and improves the mixing uniformity and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides low-burn-up pellet adhesive material processing equipment, and belongs to the technical field of adhesive production equipment. The motor is fixedly connected to the upper end of the top plate, the first rotating shaft is rotatably connected to the interior of the motor, the auxiliary rotating rod is fixedly connected to the circumferential surface of the first rotating shaft, the number of the second rotating shafts is two, and the two second rotating shafts are rotatably connected to the interior of the auxiliary rotating rod. And raw materials adhered to the inner wall can be effectively scraped and swept back into the barrel, so that secondary mixing and crushing of the raw materials are realized, complete utilization of the raw materials is ensured, and the waste phenomenon is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of adhesive production equipment, and in particular relates to low fuel consumption pellet adhesive material processing equipment. Background Art

[0002] In the prior art, low fuel consumption pellet binder material processing equipment is mainly used to process pellet binder materials to optimize their application in pellet production. Pellet binders are widely used in the iron and steel metallurgical industry and pellet production. Their function is to help raw materials such as ore powder to better bond into pellets, thereby improving the utilization rate of raw materials and the quality of pellets. This processing equipment may include multiple functional modules, such as raw material crushing, screening, mixing, drying, etc., to ensure that the pellet binder materials can be added to the pellet production evenly and stably. By accurately controlling various parameters in the processing process, such as temperature, humidity, mixing ratio, etc., low fuel consumption and high efficiency pellet production can be achieved.

[0003] The authorization publication number "CN216321316U" records "a production device suitable for metallurgical pelletizing adhesive materials". The utility model relates to the technical field of adhesive production equipment, and discloses a production device suitable for metallurgical pelletizing adhesive materials, including a mixing barrel, the lower end of which is fixedly connected to a support leg, the upper end of which is fixedly connected to a motor, the upper end of which is fixedly connected to a feed hopper interconnected with the inside thereof, and the upper end of the mixing barrel is provided with a barrel cover. The production device suitable for metallurgical pelletizing adhesive materials allows impurities and particulate matter to remain inside the filter bag, thereby completing the filtration of the adhesive raw materials, and when the filter bag is centrifugally rotating, it contacts the gear rod, and at this time the filter bag hits the gear rod, so the hitting causes the filter bag to vibrate to a certain extent, thereby preventing the adhesive raw materials from clogging the filter bag, thereby ensuring a normal filtering effect, and then ensuring the use effect of the adhesive raw materials after processing, while reducing the waste of raw materials.

[0004] The above patent can solve the problem that the filter bag hits the gear lever, so the impact causes the filter bag to vibrate to a certain extent, thereby preventing the adhesive raw materials from clogging the filter bag, thereby ensuring the normal filtering effect, and then ensuring the use effect of the adhesive raw materials after processing, while reducing the waste of raw materials. However, the above patent has certain defects when used. Since the traditional pelletizing adhesive material processing equipment does not have the function of self-cleaning the inner wall of the barrel, the raw materials are easily thrown onto the inner wall of the barrel during the mixing and crushing process, resulting in partial loss of the raw materials. Utility Model Content

[0005] The purpose of the utility model is to provide a low-fuel consumption pellet binder material processing equipment, aiming to solve the problem that the traditional pellet binder material processing equipment in the prior art does not have the function of self-cleaning the inner wall of the barrel, which causes the raw materials to be easily thrown onto the inner wall of the barrel during the mixing and crushing process, thereby causing partial loss of the raw materials.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A low fuel consumption pellet binder material processing device comprises:

[0008] roof;

[0009] A motor, wherein the motor is fixedly connected to the upper end of the top plate;

[0010] A first rotating shaft, the first rotating shaft is rotatably connected to the motor;

[0011] An auxiliary rotating rod, wherein the auxiliary rotating rod is fixedly connected to the circumferential surface of the first rotating shaft;

[0012] A second rotating shaft, wherein two second rotating shafts are provided, and both of the two second rotating shafts are rotatably connected to the auxiliary rotating rod;

[0013] Two gears are fixedly connected to the circumferential surfaces of the two second rotating shafts respectively, and two third rotating shafts are fixedly connected to the lower ends of the two gears respectively;

[0014] Two sweepers are fixedly connected to the circumferential surfaces of the two third rotating shafts respectively, and the lower end of the auxiliary rotating rod is fixedly connected to the fourth rotating shaft.

[0015] As a preferred solution of the utility model, a plurality of mixing blades are fixedly connected to the circumferential surface of the fourth rotating shaft, and the lower end of the top plate is fixedly connected to the casing.

[0016] As a preferred solution of the utility model, a gear ring is fixedly connected inside the casing, the gear ring is meshed with the gear, two sweepers are provided inside the casing, a plurality of mixing blades are provided inside the casing, and a feed port is fixedly connected to the front end of the casing.

[0017] As a preferred solution of the utility model, the right end of the casing is fixedly connected with a discharge port, and the lower end of the casing is fixedly connected with a base.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. In this solution, the fourth rotating shaft is equipped with a plurality of mixing blades on its circumferential surface. When the rotating shaft is driven to rotate by the power source, the mixing blades fixed on the rotating shaft also rotate at high speed, producing a strong stirring and shearing effect, effectively mixing the pellet adhesive material in the working chamber, and improving the mixing uniformity and efficiency. The lower end of the top plate is closely connected to the casing. The configuration of the casing seals the mixing space to prevent material leakage, while supporting the structural stability of the entire equipment and providing a safe and reliable environment for the internal mechanical movement.

[0020] 2. In this solution, the device is used to solve the problem that the traditional pellet binder material processing equipment does not have the function of self-cleaning the inner wall of the barrel, which causes the raw materials to be easily thrown onto the inner wall of the barrel during the mixing and crushing process, thereby causing partial loss of the raw materials. In order to solve this problem, the device is specially added with an additional scraper, which can effectively scrape the raw materials adhering to the inner wall and clean them back into the barrel, thereby realizing secondary mixing and crushing of the raw materials, ensuring the full utilization of the raw materials and avoiding waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 It is a side perspective view of the utility model;

[0023] Figure 2 It is the first cross-sectional view of the utility model;

[0024] Figure 3 It is a second cross-sectional view of the utility model;

[0025] Figure 4 It is an exploded view of the utility model;

[0026] In the figure: 1. top plate; 2. motor; 3. first rotating shaft; 4. auxiliary rotating rod; 5. second rotating shaft; 6. gear; 7. gear ring; 8. third rotating shaft; 9. sweeper; 10. fourth rotating shaft; 11. mixing blade; 12. casing; 13. inlet; 14. outlet; 15. base. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example

[0029] See also Figure 1-Figure 4 , the utility model provides the following technical solutions:

[0030] A low fuel consumption pellet binder material processing device comprises:

[0031] Top plate 1;

[0032] Motor 2, which is fixedly connected to the upper end of the top plate 1;

[0033] A first rotating shaft 3, the first rotating shaft 3 is rotatably connected to the motor 2;

[0034] An auxiliary rotating rod 4, the auxiliary rotating rod 4 is fixedly connected to the circumferential surface of the first rotating shaft 3;

[0035] The second rotating shaft 5 is provided with two second rotating shafts 5 , and the two second rotating shafts 5 are both rotatably connected in the auxiliary rotating rod 4 .

[0036] In a specific embodiment of the utility model, the low-fuel consumption pellet binder material processing equipment drives the device on the upper end of the top plate 1 through the motor 2. The rotation of the motor 2 drives the first rotating shaft 3 to rotate, thereby realizing the initial input of power. The auxiliary rotating rod 4 on the first rotating shaft 3 rotates together with the rotating shaft, and its design of being fixed to the circumferential surface of the rotating shaft ensures the effective transmission of power. Subsequently, the power is transmitted to two symmetrically arranged second rotating shafts 5 via the auxiliary rotating rod 4. Both of the two second rotating shafts 5 are precisely docked with the inside of the auxiliary rotating rod 4 and can rotate freely. Such a design not only realizes the two-way uniform distribution of power, but also increases the stability and processing efficiency of the system, which is beneficial to the uniform mixing and processing of materials in subsequent processes, reduces energy consumption, and improves the processing quality and production efficiency of the pellet binder.

[0037] For details, please refer to Figure 1-Figure 4 Two gears 6 are fixedly connected to the circumferential surfaces of the two second rotating shafts 5, and two third rotating shafts 8 are fixedly connected to the lower ends of the two gears 6.

[0038] In this embodiment: two gears 6 are respectively mounted on the circumferential surfaces of the two second rotating shafts 5, and these gears 6 rotate with the rotation of the rotating shafts, realizing the meshing transmission of the rotating shaft power. The lower end of each gear 6 transmits power to the two third rotating shafts 8 through a fixed connection. Such a design forms a complex gear 6 transmission network, which not only effectively enhances the torque transmission capacity of the system, but also reduces the torque by two stages of gears 6, making the output more stable and powerful, and is suitable for working conditions requiring precise control and large torque transmission.

[0039] For details, please refer to Figure 1-Figure 4Two sweepers 9 are fixedly connected to the circumferential surfaces of the two third rotating shafts 8, and a fourth rotating shaft 10 is fixedly connected to the lower end of the auxiliary rotating rod 4.

[0040] In this embodiment, two cleaners 9 are respectively installed on the circumferential surface of the two third rotating shafts 8. As the third rotating shafts 8 rotate, the cleaners 9 move along the inner wall of the housing 12 to remove adhered materials, reduce residues, keep the equipment clean and prevent blockage, thereby ensuring the continuity and efficiency of the processing process. The lower end of the auxiliary rotating rod 4 is connected to the fourth rotating shaft 10.

[0041] For details, please refer to Figure 1 - Figure, a plurality of mixing blades 11 are fixedly connected to the circumferential surface of the fourth rotating shaft 10, and a housing 12 is fixedly connected to the lower end of the top plate 1.

[0042] In this embodiment: the fourth rotating shaft 10 is equipped with a plurality of mixing blades 11 on its circumferential surface. When the rotating shaft is driven to rotate by the power source, the mixing blades 11 fixed on the rotating shaft also rotate at high speed, producing a strong stirring and shearing effect, effectively mixing the pellet binder material in the working chamber, and improving the mixing uniformity and efficiency. The lower end of the top plate 1 is closely connected to the housing 12. The configuration of the housing 12 seals the mixing space to prevent material leakage, while supporting the structural stability of the entire device and providing a safe and reliable environment for the internal mechanical movement.

[0043] For details, please refer to Figure 1-Figure 4 A gear ring 7 is fixedly connected to the casing 12, the gear ring 7 is meshed with the gear 6, two sweepers 9 are arranged in the casing 12, a plurality of mixing blades 11 are arranged in the casing 12, and a feed port 13 is fixedly connected to the front end of the casing 12.

[0044] In this embodiment: the key transmission and processing components are integrated inside the casing 12, among which the gear ring 7 is fixed to the inner wall of the casing 12 and forms a precise mesh with the external gear 6, ensuring that the power transmitted from the motor 2 is reliably converted into the rotational motion inside the casing 12. This design promotes the effective conduction of energy and provides a stable driving force for subsequent operations. The casing 12 is not only equipped with two sweepers 9 for cleaning the residual materials attached to the inner wall, keeping the interior clean and extending the service life of the equipment; a plurality of mixing blades 11 are also provided, which rotate rapidly under the drive of the gear ring 7 to achieve efficient mixing and processing of the input materials. The feed port 13 configured at the front end allows the continuous input of raw materials, and cooperates with the above-mentioned mechanical linkage to form a seamless process from raw material input, internal efficient processing to finished product output, thereby improving the overall work efficiency and processing quality.

[0045] For details, please refer to Figure 1-Figure 4 The right end of the casing 12 is fixedly connected with a discharge port 14 , and the lower end of the casing 12 is fixedly connected with a base 15 .

[0046] In this embodiment: in the structural design of the housing 12, its right end is firmly connected to the discharge port 14, and the bottom end is fixedly connected to the base 15. During operation, the mixed materials are driven by mechanical energy to move to the right side of the housing 12 and are smoothly discharged through the discharge port 14, realizing a continuous operation process, improving production efficiency and facilitating the collection and transportation of materials. The rigid connection between the housing 12 and the base 15 ensures the stability of the whole machine. The base 15 not only bears the full weight of the equipment, but also provides the necessary ground support for the equipment, reduces vibration, and improves the stability and safety of operation.

[0047] The working principle and use process of the utility model: The use process of the low-fuel consumption pellet binder material processing equipment is as follows. First, after the motor 2 is started, its power is directly transmitted to the first rotating shaft 3 fixed at the upper end of the top plate 1, driving it to rotate. Subsequently, the auxiliary rotating rod 4 on the first rotating shaft 3 rotates, and through its internal structure, it drives the two second rotating shafts 5 to start rotating. The gears 6 equipped on the circumferential surfaces of the two second rotating shafts 5 rotate accordingly, and further transmit power through the engagement between the gears 6 and the lower end of the third rotating shaft 8. The sweeper 9 installed on the third rotating shaft 8 ensures internal cleaning during the processing process. At the same time, the fourth rotating shaft 10 at the lower end of the auxiliary rotating rod 4 rotates, driving the mixing blades 11 thereon to mix the materials. By using this device, the problem that the traditional pellet binder material processing equipment does not realize the function of self-cleaning the inner wall of the barrel, resulting in the raw materials being easily thrown onto the inner wall of the barrel during the mixing and crushing process, thereby causing partial loss of the raw materials. In order to solve this problem, the device is specially equipped with an additional scraper, which can effectively scrape off the raw materials adhering to the inner wall and clean them back into the barrel, thereby achieving secondary mixing and crushing of the raw materials, ensuring the complete utilization of the raw materials and avoiding waste.

Claims

1. A low fuel consumption pellet binder material processing equipment, characterized in that include: Top plate (1); A motor (2), wherein the motor (2) is fixedly connected to the upper end of the top plate (1); A first rotating shaft (3), the first rotating shaft (3) being rotatably connected to the motor (2); An auxiliary rotating rod (4), the auxiliary rotating rod (4) being fixedly connected to the circumferential surface of the first rotating shaft (3); A second rotating shaft (5), wherein two second rotating shafts (5) are provided, and both of the two second rotating shafts (5) are rotatably connected to the auxiliary rotating rod (4); The circumferential surfaces of the two second rotating shafts (5) are respectively fixedly connected to two gears (6), and the lower ends of the two gears (6) are respectively fixedly connected to two third rotating shafts (8); Two sweepers (9) are respectively fixedly connected to the circumferential surfaces of the two third rotating shafts (8), and a fourth rotating shaft (10) is fixedly connected to the lower end of the auxiliary rotating rod (4).

2. The low fuel consumption pellet binder material processing equipment according to claim 1, characterized in that: A plurality of mixing blades (11) are fixedly connected to the circumferential surface of the fourth rotating shaft (10), and a casing (12) is fixedly connected to the lower end of the top plate (1).

3. The low fuel consumption pellet binder material processing equipment according to claim 2, characterized in that: A gear ring (7) is fixedly connected inside the casing (12), the gear ring (7) and the gear (6) are meshed, two sweepers (9) are provided inside the casing (12), a plurality of mixing blades (11) are provided inside the casing (12), and a feed inlet (13) is fixedly connected to the front end of the casing (12).

4. The low fuel consumption pellet binder material processing equipment according to claim 3, characterized in that: The right end of the casing (12) is fixedly connected to a discharge port (14), and the lower end of the casing (12) is fixedly connected to a base (15).

Citation Information

Patent Citations

  • Production device suitable for metallurgical pellet forming adhesive material

    CN216321316U