Clamping mechanism of automatic plane spraying plate turnover machine
By designing a compact automatic plane spraying flip machine clamping mechanism, the problem of traditional flip equipment occupying a large area and not being able to be installed in a narrow space is solved, and efficient spraying operations in a narrow space are achieved.
Patent Information
- Application Number
- CN202420200878.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The traditional flip equipment has independent structure and large space, so it cannot be directly installed between conveyor conveyor rollers with narrow space.
An automatic plane spray flip machine clamping mechanism is designed, including two flip racks and four clamping devices, which realizes clamping and flip of the plate through cylinders and right-angle transmissions, and uses the structure of the flip sprocket and fixed flip rack to be compacted, saving space.
It realizes the installation of spraying equipment in a narrow space environment, saves installation space and docking and debugging processes, and improves production efficiency.
Smart Images

Figure CN222624958U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying technology, in particular to a clamping mechanism of an automatic plane spraying flap machine. Background Art
[0002] With the continuous development and improvement of spraying technology, the requirements for automated industrial production are gradually increasing. The use of remote-controlled automatic spraying machines without human intervention is a feasible technical solution. The general process of automated spraying of plastic, wood, metal and other panels is as follows: first, the substrate is automatically transported to the spraying area by a conveyor. After arriving at the designated position, the substrate is flipped and clamped upright by a flipping device, and then sprayed by an automatic spraying equipment.
[0003] However, the traditional flipping equipment has an independent structure, occupies a large space, and cannot be directly installed between the conveyor rollers in a narrow space. In view of this, we propose an automatic flat spray flipping machine clamping mechanism. Utility Model Content
[0004] The utility model aims to solve the problem that the turning device in the prior art has an independent structure, occupies a large space and cannot be directly installed between conveying rollers of a conveyor with a narrow space, and proposes an automatic flat spraying turning machine clamping mechanism.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The clamping mechanism of the automatic flat spraying flap machine includes:
[0007] Two turning frames are respectively installed on both sides of the conveyor, and the turning frames include a turning sprocket and a fixed turning frame;
[0008] Four clamping devices are symmetrically installed on both sides of the two fixed turnover frames, and the clamping devices include cylinders and right-angle transmission parts.
[0009] Preferably, a plurality of gear teeth are arranged on the periphery of the flip sprocket, the flip sprocket is fixedly connected to the fixed flip frame, the fixed flip frame is in a "U" shape, a rotating hole is arranged on the central axis of the flip sprocket, two fixed frame plates are symmetrically installed on the fixed flip frame, and the bases in the two cylinders are hinged to the ends of the two fixed frame plates.
[0010] Preferably, the right-angle transmission member includes two "L"-shaped rotating rods, a connecting rod and a clamping strip, the end of the piston rod in the cylinder is rotatably connected to the end of one of the "L"-shaped rotating rods, the two "L"-shaped rotating rods are parallel to each other, the connecting rod, the clamping strip and the fixed flip frame are parallel to each other, the two ends of the connecting rod are respectively connected to the ends of the two "L"-shaped rotating rods, the two ends of the clamping strip are respectively connected to the head ends of the two "L"-shaped rotating rods through fixing plates, and the middle end of the "L"-shaped rotating rod is rotatably mounted on the fixed flip frame.
[0011] Preferably, two inner spiral cylinders are provided between the two "L"-shaped rotating rods and the two ends of the connecting rod, and one end of the clamping strip is connected to the fixed turning frame.
[0012] Preferably, a rotating shaft is connected between the two rotating holes, conveyor connecting plates are installed on both sides of the rotating shaft, and the two conveyor connecting plates are connected by a fixing rod.
[0013] Preferably, a driving shaft is installed between the conveyor connecting plates, two gears are installed on the driving shaft, and chain rings are installed between the two gears and the two flip sprockets.
[0014] Compared with the prior art, the utility model provides a clamping mechanism for an automatic flat spraying flap machine, which has the following beneficial effects:
[0015] 1. The clamping mechanism of the automatic flat spraying flip machine has a compact structure through two fixed flip frames and four clamping devices. It connects the existing conveyor and flip machine with each other, saves the application and installation space of the basic materials, and also saves the docking and debugging process between the conveyor and the flip machine.
[0016] 2. The clamping mechanism of the automatic flat spray flipping machine is used to drive the up and down movement of eight clamping bars through the synchronous drive and transmission of four upper and lower cylinders and four right-angle transmission parts, so as to realize the clamping of the plate. The output shaft of the servo engine rotates within a preset angle range, and the kinetic energy of the driving shaft, two gears, two chain rings and two flip sprockets is transmitted to synchronously drive the two flipping frames to drive the plate to flip and stand the plate upright, which is convenient for the subsequent automatic spray machine to spray and realize the flipping operation of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the clamping mechanism of the automatic flat spraying flap machine proposed by the utility model;
[0018] Figure 2 The utility model is a schematic diagram of the structure of the clamping device in the clamping mechanism of the automatic flat spraying flap machine.
[0019] In the figure: 1. flip sprocket; 2. gear teeth; 3. rotating hole; 4. fixed flip frame; 5. fixed plate; 6. "L"-shaped rotating rod; 7. fixed frame plate; 8. cylinder; 9. inner spiral cylinder; 10. connecting rod; 11. clamping bar; 12. rotating shaft; 13. chain ring; 14. gear; 15. driving shaft; 16. conveyor connecting plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] Reference Figure 1-2 The clamping mechanism of the automatic flat spraying flap machine includes two conveyor connecting plates 16, which are symmetrically parallel to each other and are respectively fixedly installed on fixed brackets between conveyor rollers of a narrow space, and the two conveyor connecting plates 16 are connected by a fixed rod, and a rotating shaft 12 is rotatably installed between the upper ends of the two conveyor connecting plates 16, and two mutually parallel flip frames are installed at both ends of the rotating shaft 12, and the two flip frames are respectively close to the inner end faces of the two conveyor connecting plates 16, and are used to install the two flip frames on both sides of the conveyor;
[0023] A driving shaft 15 is rotatably installed between the conveyor connecting plates 16. The driving shaft 15 is installed parallel to the lower part of the rotating shaft 12. Two gears 14 are fixedly installed on the driving shaft 15. Chain rings 13 are installed between the two gears 14 and the two flip sprockets 1. The inner rings of the chain rings 13 are respectively meshed with the gears 14 and several gear teeth 2 on the periphery of the flip sprocket 1 in the flip frame plate. A steering gear is fixedly installed on the conveyor, and the output shaft of the steering gear is fixedly connected to the driving shaft 15 through a coupling, that is, the driving shaft 15 and the two gears 14 are driven to rotate synchronously within a preset angle range through the steering gear output shaft, and the two flip frames are synchronously driven to flip through the two chain rings 13.
[0024] In this embodiment, the flip frame also includes a fixed flip frame 4, which is "U"-shaped as a whole and is fixedly installed on one side of the flip sprocket 1 by bolts. A plurality of gear teeth 2 are arranged in an arc shape with the central axis of the flip sprocket 1 as the center and are fixedly installed on the periphery of the flip sprocket 1 at equal intervals. A rotating hole 3 is provided on the central axis of the flip sprocket 1, and a rotating shaft 12 is fixedly installed in the rotating hole 3. Two fixed frame plates 7 are symmetrically installed on the fixed flip frame 4, and two clamping devices are symmetrically installed on the upper and lower sides of the fixed flip frame 4, respectively. The clamping device includes a cylinder 8 and a right-angle transmission member;
[0025] The bases in the two cylinders 8 are hinged to the ends of the two fixed frame plates 7, and the right-angle transmission parts include two "L"-shaped rotating rods 6, a connecting rod 10 and a clamping strip 11. The end of the piston rod in the cylinder 8 is rotatably connected to the end of an "L"-shaped rotating rod 6. The two "L"-shaped rotating rods 6 are parallel to each other, and the connecting rod 10, the clamping strip 11 and the fixed turning frame 4 are parallel to each other, that is, a deformable parallelogram structure is formed between the two "L"-shaped rotating rods 6, the connecting rod 10 and the fixed turning frame 4, that is, the parallelogram structure is deformed by the extension and contraction of the piston rod in the cylinder 8;
[0026] The two ends of the connecting rod 10 are respectively connected to the ends of the two "L"-shaped rotating rods 6. Two inner spiral cylinders 9 are arranged between the two "L"-shaped rotating rods 6 and the two ends of the connecting rod 10. The head end of the inner spiral cylinder 9 is hinged to the end of the "L"-shaped rotating rod 6. The inner spiral cylinder 9 and the two ends of the connecting rod 10 are threadedly connected to facilitate the installation and replacement of the connecting rod 10. The two ends of the clamping strip 11 are respectively connected to the head ends of the two "L"-shaped rotating rods 6 through the fixing plate 5. The head end of the fixing plate 5 and the head end of the "L"-shaped rotating rod 6 are rotated between the fixing plate 5 and the head end of the "L"-shaped rotating rod 6. The two "L"-shaped rotating rods 6 are rotatably connected to each other, and the middle ends of the two "L"-shaped rotating rods 6 are synchronously rotated to drive the two fixed plates 5 to pull the clamping strip 11 to move back and forth along one side of the fixed turning frame 4. When the two clamping strips 11 in the two symmetrical clamping devices are close to each other, they are used to clamp the sprayed plate.
[0027] In the utility model, the use process of the clamping mechanism of the automatic flat spraying flap machine is as follows:
[0028] 1) Plastic, wood, metal and other plates are automatically conveyed by a conveyor to a preset area on the conveyor where the clamping mechanism of the automatic flat spraying flipping machine is installed. Before the clamping mechanism of the automatic flat spraying flipping machine clamps and flips the above plates, the upper two clamping bars 11 and the lower two clamping bars 11 in the clamping mechanism of the automatic flat spraying flipping machine are away from each other and parallel to each other on the conveying surface of the conveyor, and are respectively located on the upper and lower sides of the above plates.
[0029] 2) After the plate reaches the preset position between the four clamping bars 11, the piston rods in the four cylinders 8 are extended synchronously, and the eight "L"-shaped rotating rods 6 are pushed to deform at the same time. The eight fixed plates 5 drive the upper two clamping bars 11 and the lower two clamping bars 11 to approach each other, so as to clamp and fix the plate that has reached the preset position.
[0030] 3) After clamping the plate, the output shaft of the servo drives the drive shaft 15 and the two gears 14 to rotate counterclockwise within a preset angle range, and through the two chain rings 13, the two flip frames are synchronously driven to flip the plate, and the plate is erected to facilitate the subsequent automatic spraying machine to spray.
[0031] In summary, the clamping mechanism of the automatic flat spray flipping machine has a more compact structure and can be installed between the conveyor rollers in a narrow space, saving installation space. The present application combines and connects the existing conveyor and flipping machine, saving the application of basic materials and the docking and debugging process between the conveyor and the flipping machine. The up and down movement of the clamping bar 11 is achieved through the upper and lower four cylinders 8 and four right-angle transmission parts, thereby achieving the clamping of the plate, and the driving shaft 15 and the two gears 14 are driven by the servo to rotate counterclockwise within a preset angle range to achieve the flipping operation of the workpiece.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. The clamping mechanism of the automatic flat spraying flap machine is characterized by: include: Two turning frames are respectively installed on both sides of the conveyor, and the turning frames include a turning sprocket (1) and a fixed turning frame (4); Four clamping devices are symmetrically mounted on both sides of the two fixed turnover frames (4), and the clamping devices include a cylinder (8) and a right-angle transmission member.
2. The clamping mechanism of the automatic flat spraying flap machine according to claim 1 is characterized in that: The outer periphery of the flip sprocket (1) is provided with a plurality of gear teeth (2), the flip sprocket (1) is fixedly connected to the fixed flip frame (4), the fixed flip frame (4) is in a "U" shape, a rotating hole (3) is provided on the central axis of the flip sprocket (1), two fixed frame plates (7) are symmetrically mounted on the fixed flip frame (4), and the bases of the two cylinders (8) are hinged to the ends of the two fixed frame plates (7).
3. The clamping mechanism of the automatic flat spraying flap machine according to claim 1 is characterized in that: The right-angle transmission member comprises two "L"-shaped rotating rods (6), a connecting rod (10) and a clamping strip (11); the end of the piston rod in the cylinder (8) is rotatably connected to the end of one of the "L"-shaped rotating rods (6); the two "L"-shaped rotating rods (6) are parallel to each other; the connecting rod (10), the clamping strip (11) and the fixed turning frame (4) are parallel to each other; the two ends of the connecting rod (10) are respectively connected to the ends of the two "L"-shaped rotating rods (6); the two ends of the clamping strip (11) are respectively connected to the head ends of the two "L"-shaped rotating rods (6) through a fixing plate (5); and the middle end of the "L"-shaped rotating rod (6) is rotatably mounted on the fixed turning frame (4).
4. The clamping mechanism of the automatic flat spraying flap machine according to claim 3 is characterized in that: Two inner spiral cylinders (9) are provided between the two "L"-shaped rotating rods (6) and the two ends of the connecting rod (10), and one end of the clamping strip (11) is connected to the fixed turning frame (4).
5. The clamping mechanism of the automatic flat spraying flap machine according to claim 2 is characterized in that: A rotating shaft (12) is connected between the two rotating holes (3), and conveyor connecting plates (16) are installed on both sides of the rotating shaft (12). The two conveyor connecting plates (16) are connected via a fixing rod.
6. The clamping mechanism of the automatic flat spraying flap machine according to claim 5 is characterized in that: A driving shaft (15) is installed between the conveyor connecting plates (16), two gears (14) are installed on the driving shaft (15), and chain rings (13) are installed between the two gears (14) and the two flip sprockets (1).