Electromagnetic iron remover for powder
By designing an electromagnetic iron remover for powder using multiple iron removal treatments and multiple adjustment systems, the problem of poor iron removal effect of existing powder iron removers is solved, and a more efficient iron removal effect and a safer production environment are achieved.
Patent Information
- Application Number
- CN202421156403.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-25
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-25
AI Technical Summary
The existing powder iron remover only has one set of iron removers, which has poor iron removal effect, which may lead to fine particles such as residual iron powder and iron slag, affecting product quality and equipment safety.
An electromagnetic iron deductor for powder is designed, using a combination of two rows of first electromagnetic rods and second electromagnetic rods. The motor drives the motor shaft and circular plate to rotate, and realizes multiple iron deducting treatments. The powder flow rate is adjusted by combining the electric push rod and gear system, and the screening funnel and vibration groove are used to filter large-particle impurities.
Through multiple iron removal treatments, residual fine particles such as iron powder and iron slag are effectively avoided, the iron removal effect is improved, the product quality and equipment safety are ensured, the secondary rework is reduced, and working time is saved.
Smart Images

Figure CN222625399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron removers, in particular to an electromagnetic iron remover for powder materials. Background Art
[0002] A powder iron remover is a device used to remove ferromagnetic impurities from powdered materials. It mainly separates ferromagnetic substances from powdered materials through magnetic force. Powder iron removers are usually made of magnets or magnetic materials and have strong magnetism. Its working principle is to establish a strong magnetic field to attract and collect ferromagnetic impurities in powdered materials. When the powder passes through the iron remover, the ferromagnetic impurities will be adsorbed on the magnet or magnetic material and then separated from the material flow. Powder iron removers can be widely used in the production process of powdered materials, such as food processing, chemical, pharmaceutical, plastic, mineral and other industries. It can effectively improve the quality of products and prevent ferromagnetic impurities from damaging equipment or products. It also helps to comply with relevant quality and hygiene standards.
[0003] The current powder iron remover has gradually been found to have the following defects during use by users:
[0004] (1) Most existing powder material iron removers are only equipped with one set of iron removers, which are not very effective in removing iron from powder materials. There may still be residual iron powder, iron slag and other fine particles, which will not only affect the quality of subsequent products, but may also damage the equipment, posing certain safety hazards.
[0005] (2) The powder contains not only fine particles of impurities such as iron powder and iron slag, but also large particles of impurities. Large particles of impurities will affect the iron removal effect of the subsequent iron remover, making the iron removal efficiency low and causing secondary rework, wasting a lot of working time. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the inventors conducted in-depth research and completed the present utility model after paying a lot of creative work.
[0007] Specifically, the technical problem to be solved by the utility model is to provide an electromagnetic iron remover for powder materials, so as to solve the technical problem that most of the existing powder material iron removers are only equipped with one group of iron removers, which are not very effective in removing iron from powder materials, and there may be residual iron powder, iron slag and other fine particles, which will not only affect the quality of subsequent products, but also may damage the equipment and have certain safety hazards.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0009] An electromagnetic iron remover for powder material comprises a first iron removal chamber, a second iron removal chamber is provided at the bottom of the first iron removal chamber, a discharge port is provided at the bottom of the second iron removal chamber, mounting grooves are symmetrically provided on the inner wall of the first iron removal chamber, a plurality of first electromagnetic rods are provided in the mounting grooves, a U-shaped plate is provided on one side of the second iron removal chamber, a motor is provided on one side of the U-shaped plate, a motor shaft is provided at the output end of the motor, the motor shaft extends to the inside of the second iron removal chamber, circular plates are symmetrically provided on the motor shaft, and a plurality of second electromagnetic rods are provided on one side of the circular plate.
[0010] As an improved technical solution, wherein: a T-slot is provided on one side of the first iron removal chamber, an electric push rod is provided on one side of the first iron removal chamber, the output end of the electric push rod is transmission-connected to a connecting shaft, a rack is provided on the top of the connecting shaft, a T-block is provided on one side of the rack, the T-block is slidingly connected to the T-slot, a first rotating shaft is symmetrically provided inside the first iron removal chamber, the first rotating shaft extends to the outside of the first iron removal chamber, a gear is provided at one end of the first rotating shaft, the gear is correspondingly meshed with the rack, and a baffle is provided on the first rotating shaft.
[0011] As an improved technical solution, wherein: the motor shaft is rotationally connected to the second iron removal chamber, and the first shaft is rotationally connected to the first iron removal chamber.
[0012] As an improved technical solution, wherein: a screening funnel is provided on the top of the first iron removal chamber, vibration grooves are symmetrically opened on the inner wall of the screening funnel, a screening net is provided inside the vibration grooves, a group of sliding shafts are respectively provided inside the two vibration grooves, the sliding shafts penetrate the screening net, a first spring is sleeved on the outer surface of the sliding shaft, the first spring is arranged on the top of the screening net, a second spring is sleeved on the outer surface of the sliding shaft, the second spring is arranged at the bottom of the screening net, a second rotating shaft is provided at the bottom of the screening net, the second rotating shaft extends to the outside of the screening funnel, and a cam is provided on the second rotating shaft.
[0013] As an improved technical solution, wherein: the second rotating shaft extending to the outside of the screening funnel is provided with a first bevel gear at one end, the screening funnel is provided with a fixed block at one side, a third rotating shaft is provided on the fixed block, a second bevel gear is provided at the top end of the third rotating shaft, and the second bevel gear is meshed with the first bevel gear accordingly.
[0014] As an improved technical solution, wherein: a third bevel gear is provided at the bottom end of the third rotating shaft, a fourth bevel gear is provided on the motor rotating shaft, and the third bevel gear is meshed with the fourth bevel gear accordingly.
[0015] As an improved technical solution, wherein: the second rotating shaft is rotatably connected to the screening funnel, another fixed block is provided at the bottom of the third rotating shaft, and the other fixed block is arranged on one side of the second iron removal chamber, and the third rotating shaft is rotatably connected to the fixed block.
[0016] After adopting the above technical solution, the beneficial effects of the utility model are:
[0017] 1. The utility model uses two rows of first electromagnetic rods to perform the first iron removal on the powder passing through the first iron removal chamber, and the motor drives the circular plate on the motor shaft to rotate, and the circular plate drives a plurality of second electromagnetic rods to rotate, and the second electromagnetic rods perform secondary iron removal on the powder entering the second iron removal chamber. Through multiple iron removal treatments, residual iron powder, iron slag and other fine particles are avoided, which not only does not affect the quality of subsequent products, but also does not damage the equipment, eliminating safety hazards. At the same time, the electric push rod drives the rack to move through the connecting shaft, and the rack drives the gears on both sides to rotate. The gears drive the two symmetrical baffles to rotate through the first rotating shaft, and then adjust the distance between the two baffles, thereby changing the flow of powder entering the first iron removal chamber, so as to better perform the iron removal operation and achieve a better iron removal effect.
[0018] 2. The utility model drives the fourth bevel gear on the motor shaft to rotate through the motor, and the fourth bevel gear drives the third shaft to rotate through the third bevel gear. The third shaft drives the second shaft on one side of the first bevel gear to rotate through the second bevel gear. The second shaft drives the cam to rotate, and the cam intermittently pushes the screening net. The cam, the first spring and the second spring work together to make the screening net vibrate to prevent the screening net from being blocked. The powder is screened through the screening net to filter out large particles of impurities in the powder, which will not affect the iron removal effect of the subsequent iron remover, thereby improving the working efficiency of the iron remover, avoiding secondary rework and saving a lot of working time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0020] Figure 1 The utility model is a schematic diagram of the overall structure of an electromagnetic iron remover for powder materials.
[0021] Figure 2 The utility model is a schematic diagram of the cross-sectional structure of an electromagnetic iron remover for powder materials.
[0022] Figure 3The utility model is a schematic diagram of the structure of a flow regulating component of an electromagnetic iron remover for powder materials.
[0023] Figure 4 This is another schematic cross-sectional view of the structure of the electromagnetic iron remover for powder materials of the utility model.
[0024] Figure 5 The utility model is a schematic diagram of the structure of a screening component of an electromagnetic iron remover for powder materials.
[0025] Description of reference numerals:
[0026] 1. The first iron removal chamber; 2. The second iron removal chamber; 3. The discharge port; 4. The mounting groove; 5. The first electromagnetic rod; 6. The U-shaped plate; 7. The motor; 8. The motor shaft; 9. The round plate; 10. The second electromagnetic rod; 11. The T-shaped slot; 12. The electric push rod; 13. The connecting shaft; 14. The rack; 15. The T-shaped block; 16. The first shaft; 17. The gear; 18. The baffle; 19. The screening funnel; 20. The vibration groove; 21. The screening net; 22. The sliding shaft; 23. The first spring; 24. The second spring; 25. The second shaft; 26. The cam; 27. The first bevel gear; 28. The fixed block; 29. The third shaft; 30. The second bevel gear; 31. The third bevel gear; 32. The fourth bevel gear. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0029] At the same time, the meaning of "and / or" or "and / or" appearing in the full text includes three options. Taking "A and / or B" as an example, it includes option A, or option B, or a option in which both A and B are satisfied.
[0030] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0031] like Figures 1 to 5 As shown together, the present embodiment provides an electromagnetic iron remover for powder material, including a first iron removal chamber 1, a second iron removal chamber 2 is provided at the bottom of the first iron removal chamber 1, a discharge port 3 is provided at the bottom of the second iron removal chamber 2, a mounting groove 4 is symmetrically provided on the inner wall of the first iron removal chamber 1, a plurality of first electromagnetic rods 5 are provided in the mounting groove 4, a U-shaped plate 6 is provided on one side of the second iron removal chamber 2, a motor 7 is provided on one side of the U-shaped plate 6, a motor shaft 8 is provided at the output end of the motor 7, the motor shaft 8 extends to the second iron removal chamber 2, a circular plate 9 is symmetrically provided on the motor shaft 8, a plurality of second electromagnetic rods 10 are provided on one side of the circular plate 9, the powder material passing through the first iron removal chamber 1 is firstly iron-removed by two rows of first electromagnetic rods 5, the circular plate 9 on the motor shaft 8 is driven to rotate by the motor 7, the circular plate 9 drives a plurality of second electromagnetic rods 10 to rotate, the second electromagnetic rods 10 perform secondary iron removal on the powder material entering the second iron removal chamber 2, and through multiple iron removal treatments, residual iron powder, iron slag and other fine particles are avoided.
[0032] like Figure 1 and Figure 3 As shown together, a T-slot 11 is provided on one side of the first iron removal chamber 1, and an electric push rod 12 is provided on one side of the first iron removal chamber 1. The output end of the electric push rod 12 is transmission-connected to a connecting shaft 13, and a rack 14 is provided on the top of the connecting shaft 13. A T-block 15 is provided on one side of the rack 14. The T-block 15 is slidingly connected to the T-slot 11. A first rotating shaft 16 is symmetrically provided inside the first iron removal chamber 1. The first rotating shaft 16 extends to the outside of the first iron removal chamber 1. A gear 17 is provided at one end of the first rotating shaft 16. The gear 17 is correspondingly meshed with the rack 14. A baffle 18 is provided on the first rotating shaft 16. The electric push rod 12 drives the rack 14 to move through the connecting shaft 13, and the rack 14 drives the gears 17 on both sides to rotate. The gear 17 drives the two symmetrical baffles 18 to rotate through the first rotating shaft 16, thereby adjusting the distance between the two baffles 18, thereby changing the flow rate of powder entering the first iron removal chamber 1, so as to better perform the iron removal operation and achieve a better iron removal effect.
[0033] like Figure 2 and Figure 3As shown together, the motor shaft 8 is rotationally connected to the second iron removal chamber 2, the first shaft 16 is rotationally connected to the first iron removal chamber 1, the motor shaft 8 is connected to the second iron removal chamber 2 through a bearing, which helps the rotation of the motor shaft 8, and the first shaft 16 is connected to the first iron removal chamber 1 through a bearing, which helps the rotation of the first shaft 16.
[0034] like Figure 1 , Figure 4 and Figure 5 As shown together, a screening funnel 19 is provided on the top of the first iron removal chamber 1, and vibration grooves 20 are symmetrically opened on the inner wall of the screening funnel 19. A screening net 21 is provided inside the vibration groove 20, and a group of sliding shafts 22 are respectively provided inside the two vibration grooves 20. The sliding shafts 22 penetrate the screening net 21, and the outer surface of the sliding shafts 22 is sleeved with a first spring 23, which is arranged on the top of the screening net 21, and the outer surface of the sliding shaft 22 is sleeved with a second spring 24, which is arranged at the bottom of the screening net 21. A second rotating shaft 25 is provided at the bottom of the screening net 21, and the second rotating shaft 25 extends to the outside of the screening funnel 19. A cam 26 is provided on the second rotating shaft 25, and large-particle impurities in the powder are filtered through the screening net 21, so as not to affect the iron removal effect of the subsequent iron remover.
[0035] like Figure 1 and Figure 5 As shown together, the second rotating shaft 25 extends to one end outside the screening funnel 19 and is provided with a first bevel gear 27. A fixed block 28 is provided on one side of the screening funnel 19. A third rotating shaft 29 is provided on the fixed block 28. A second bevel gear 30 is provided on the top of the third rotating shaft 29. The second bevel gear 30 is meshed with the first bevel gear 27, and the third rotating shaft 29 is supported and assisted in rotation by the fixed block 28.
[0036] like Figure 1 and Figure 2 As shown together, a third bevel gear 31 is provided at the bottom end of the third rotating shaft 29, and a fourth bevel gear 32 is provided on the motor rotating shaft 8. The third bevel gear 31 is meshed with the fourth bevel gear 32 correspondingly, and the motor 7 drives the third bevel gear 31 to rotate through the fourth bevel gear 32 on the motor rotating shaft 8, thereby realizing the linkage effect.
[0037] like Figure 1 and Figure 5 As shown together, the second rotating shaft 25 is rotatably connected to the screening funnel 19, another fixed block 28 is provided at the bottom of the third rotating shaft 29, and the other fixed block 28 is arranged on one side of the second iron removal chamber 2, and the third rotating shaft 29 is rotatably connected to the fixed block 28, and the screening funnel 19 supports and fixes the second rotating shaft 25, and also plays a role of assisting rotation.
[0038] When in use, the staff first starts the motor 7, and the motor 7 drives the two symmetrical circular plates 9 inside the second iron removal chamber 2 to rotate through the motor shaft 8. The two circular plates 9 drive a number of second electromagnetic rods 10 to rotate. At the same time, the motor shaft 8 drives the fourth bevel gear 32 to rotate, and the fourth bevel gear 32 drives the third shaft 29 to rotate through the third bevel gear 31. The third shaft 29 drives the second shaft 25 on one side of the first bevel gear 27 to rotate through the second bevel gear 30. The second shaft 25 drives the cam 26 to rotate, and the cam 26 intermittently pushes the screening net 21 upward, and the screening net 21 moves upward to squeeze The first spring 23 causes the first spring 23 to generate a downward thrust, and the upward movement of the screening net 21 stretches the second spring 24, causing the second spring 24 to generate a downward pulling force. The first spring 23 and the second spring 24 work together to make the screening net 21 move downward, and the cam 26 intermittently pushes, and the first spring 23 and the second spring 24 work together to make the screening net 21 vibrate, so as to prevent the screening net 21 from being blocked and speed up the filtering time. Then the staff adds the powder into the screening funnel 19, and screens the powder through the screening net 21 to separate the large particles in the powder. The granular impurities are filtered out, which will not affect the iron removal effect of the subsequent iron remover, improve the working efficiency of the iron remover, avoid secondary rework, and save a lot of working time. The filtered powder reaches the baffle 18 for removal. At this time, the electric push rod 12 is started, and the electric push rod 12 drives the rack 14 to move through the connecting shaft 13. The rack 14 moves along the T-slot 11 through the T-block 15. The rack 14 drives the gears 17 on both sides to rotate. The gear 17 drives the two symmetrical baffles 18 to rotate through the first rotating shaft 16, thereby adjusting the distance between the two baffles 18, thereby changing the flow rate of entering the first iron removal chamber. The flow rate of the powder material can be controlled, so as to better perform the iron removal operation and achieve a better iron removal effect. The powder material falling from between the two baffles 18 passes through the first iron removal chamber 1, and the first electromagnetic rods 5 on both sides of the first iron removal chamber 1 perform the first iron removal operation on the powder material. Then the powder material enters the second iron removal chamber 2, and the second electromagnetic rods 10 rotating inside the second iron removal chamber 2 perform a secondary iron removal operation on the powder material. Through multiple iron removal treatments, residual fine particles such as iron powder and iron slag are avoided, which will not only not affect the quality of subsequent products, but also will not damage the equipment, thereby eliminating safety hazards.
[0039] It should be understood that the purpose of these embodiments is only to illustrate the utility model and is not intended to limit the protection scope of the utility model. In addition, it should also be understood that after reading the technical content of the utility model, those skilled in the art can make various changes, modifications and / or variations to the utility model, and all of these equivalent forms also fall within the protection scope defined by the claims attached to this application.
Claims
1. An electromagnetic iron remover for powder material, comprising a first iron removal chamber (1), a second iron removal chamber (2) being provided at the bottom of the first iron removal chamber (1), and a discharge port (3) being provided at the bottom of the second iron removal chamber (2), characterized in that: The first iron removal chamber (1) has an inner wall on which mounting grooves (4) are symmetrically provided, and a plurality of first electromagnetic rods (5) are provided in the mounting grooves (4). A U-shaped plate (6) is provided on one side of the second iron removal chamber (2), and a motor (7) is provided on one side of the U-shaped plate (6). A motor shaft (8) is provided at the output end of the motor (7), and the motor shaft (8) extends into the interior of the second iron removal chamber (2). A circular plate (9) is symmetrically provided on the motor shaft (8), and a plurality of second electromagnetic rods (10) are provided on one side of the circular plate (9).
2. The electromagnetic iron remover for powder material according to claim 1, characterized in that: A T-shaped slot (11) is provided on one side of the first iron removal chamber (1), an electric push rod (12) is provided on one side of the first iron removal chamber (1), an output end of the electric push rod (12) is transmission-connected to a connecting shaft (13), a rack (14) is provided at the top of the connecting shaft (13), a T-shaped block (15) is provided on one side of the rack (14), the T-shaped block (15) is slidably connected to the T-shaped slot (11), a first rotating shaft (16) is symmetrically provided inside the first iron removal chamber (1), the first rotating shaft (16) extends to the outside of the first iron removal chamber (1), a gear (17) is provided at one end of the first rotating shaft (16), the gear (17) is correspondingly meshed with the rack (14), and a baffle (18) is provided on the first rotating shaft (16).
3. The electromagnetic iron remover for powder material according to claim 2, characterized in that: The motor shaft (8) is rotatably connected to the second iron removal chamber (2), and the first shaft (16) is rotatably connected to the first iron removal chamber (1).
4. The electromagnetic iron remover for powder material according to claim 3, characterized in that: A screening funnel (19) is provided at the top of the first iron removal chamber (1), and a vibration groove (20) is symmetrically provided on the inner wall of the screening funnel (19), a screening net (21) is provided inside the vibration groove (20), and a group of sliding shafts (22) are respectively provided inside the two vibration grooves (20), and the sliding shafts (22) penetrate the screening net (21), and the outer surface of the sliding shaft (22) is sleeved with a first spring (23), and the first spring (23) is arranged on the top of the screening net (21), and the outer surface of the sliding shaft (22) is sleeved with a second spring (24), and the second spring (24) is arranged at the bottom of the screening net (21), and a second rotating shaft (25) is provided at the bottom of the screening net (21), and the second rotating shaft (25) extends to the outside of the screening funnel (19), and a cam (26) is provided on the second rotating shaft (25).
5. The electromagnetic iron remover for powder material according to claim 4, characterized in that: A first bevel gear (27) is provided at one end of the second rotating shaft (25) extending to the outside of the screening funnel (19); a fixing block (28) is provided on one side of the screening funnel (19); a third rotating shaft (29) is provided on the fixing block (28); a second bevel gear (30) is provided at the top end of the third rotating shaft (29); the second bevel gear (30) is meshed with the first bevel gear (27) accordingly.
6. The electromagnetic iron remover for powder material according to claim 5, characterized in that: A third bevel gear (31) is provided at the bottom end of the third rotating shaft (29), a fourth bevel gear (32) is provided on the motor rotating shaft (8), and the third bevel gear (31) is meshed with the fourth bevel gear (32) accordingly.
7. The electromagnetic iron remover for powder material according to claim 6, characterized in that: The second rotating shaft (25) is rotatably connected to the screening funnel (19); another fixed block (28) is provided at the bottom of the third rotating shaft (29); and another fixed block (28) is provided on one side of the second iron removal chamber (2); and the third rotating shaft (29) is rotatably connected to the fixed block (28).