Anti-jumping mechanism of color sorter
By designing an anti-skipping mechanism on the color sorting machine and using the motor drive pulley to adjust the tilt state of the movable plate, the problem of material skipping during material screening is solved, and the screening accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202421308514.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the material screening process of the color sorter, some materials will jump due to excessive materials, which will reduce the screening accuracy.
A color sorting machine anti-skipping mechanism is designed, including a baffle plate, movable plate, fixed seat, support plate, spring, pulley, belt strip and motor at the top of the base. The pulley drives the pulley to adjust the movable plate to the tilting state to prevent material from jumping.
It effectively prevents material from skipping during the screening process, and improves the accuracy and working efficiency of material screening.
Smart Images

Figure CN222625445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of color sorters, in particular to a material jumping prevention mechanism for color sorters. Background Art
[0002] The color sorter is a device that automatically sorts out bad particles from granular materials using photoelectric detection technology based on differences in the optical properties of the materials. When bad particles are detected, the air nozzle blows air to the bad particles into the defective product slot, while normal materials fall into the finished product slot.
[0003] In the process of sorting particles of materials by the color sorter, different materials are blown into different material boxes through air flow. In the process of blowing, the material is checked and analyzed by the sensor on the top and then blown through the air nozzle. In this process, too much material will affect the recognition of the sensor, and some materials will fall on the partition between the two material boxes, resulting in material jumping, which reduces the accuracy of material screening. Utility Model Content
[0004] In order to solve the above problems, the purpose of the utility model is to provide a material jumping prevention mechanism for a color sorter to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model proposes a material jumping prevention mechanism for a color sorter, comprising a color sorter, the color sorter is mainly used for screening material particles, the color sorter comprises a base, a hopper is arranged inside the base, a partition is fixedly connected to the middle of the hopper, and an anti-jumping mechanism is arranged on the top of the base;
[0006] The anti-jumping material mechanism includes baffles fixedly connected to the two ends of one side of the top of the base, and baffles are also fixedly connected to the two ends of the top of the partition, a movable plate is rotatably connected between every two relatively said baffles, two fixed seats are fixedly connected to the top of one side of the two movable plates, and a support plate is rotatably connected between every two relatively said fixed seats.
[0007] In one example, a spring is fixedly connected to the bottom of one side of the two support plates, and the other end of the spring is fixedly connected to the bottom of one side of the movable plate.
[0008] In one example, one side of each of the two baffles is rotatably connected to a pulley, and the transmission shafts of the two movable plates pass through one side of the baffle and are fixedly connected to one end of the pulley, the two pulleys are connected via a belt transmission, one side of one of the baffles is fixedly connected to the motor, and the pulley is fixedly connected to the output end of the motor.
[0009] In one example, grooves are provided at both ends of one side of the two support plates, a slider is slidably connected to the inside of each groove, a stopper is fixedly connected to one side of each slider, an electric telescopic rod is fixedly connected to the inner wall of each groove, and the other end of the electric telescopic rod is fixedly connected to the top of the slider.
[0010] In one example, a switch panel is provided on one side of the base, and a motor switch and an electric telescopic rod switch are provided on the surface of the switch panel. The motor is electrically connected to an external power supply through the motor switch, and the electric telescopic rod is electrically connected to an external power supply through the electric telescopic rod switch.
[0011] The anti-jumping mechanism for a color sorter proposed by the utility model can bring the following beneficial effects:
[0012] 1. By means of the baffle, movable plate, fixed seat, support plate, spring, pulley and belt strip arranged on the top of the base, when in use, since one side of the top of the two material boxes is respectively provided with movable plates higher than the surface thereof, during the screening process, the two movable plates can be adjusted to an inclined state by the motor-driven pulley, so that when the material falls on the partition between the two material boxes, it can fall along the inclined surface to the inside of the material box where it should be, thereby preventing the phenomenon of material jumping and improving the work efficiency in the material screening process.
[0013] 2. Through the grooves, blocks, sliders and electric telescopic rods arranged on one side of the support plate, when the movable plate is adjusted to different slopes during use, each electric telescopic rod is controlled by the same switch, and the positions of the blocks on both sides can be adjusted by the drive of the electric telescopic rod, thereby preventing the material from popping out from the side, thereby better preventing material jumping and improving the efficiency of color sorting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the anti-jump material mechanism of the utility model;
[0017] Figure 3 This is a schematic diagram of the support plate structure of the utility model;
[0018] Figure 4 This is an enlarged structural diagram of point A of the utility model.
[0019] In the figure: 1. base; 2. hopper; 3. partition; 4. baffle; 5. movable plate; 6. fixed seat; 7. support plate; 8. spring; 9. pulley; 10. belt strip; 11. motor; 12. groove; 13. block; 14. slider; 15. electric telescopic rod. DETAILED DESCRIPTION
[0020] In order to more clearly illustrate the overall concept of the utility model, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.
[0021] Embodiment 1, the utility model provides as follows Figure 1 - Figure 4 The color sorter anti-jumping mechanism shown includes a color sorter, which is mainly used for screening material particles. The color sorter includes a base 1, a hopper 2 is arranged inside the base 1, a partition 3 is fixedly connected to the middle of the hopper 2, and an anti-jumping mechanism is arranged on the top of the base 1. The anti-jumping mechanism includes baffles 4 fixedly connected to both ends of one side of the top of the base 1, and baffles 4 are also fixedly connected to both ends of the top of the partition 3, a movable plate 5 is rotatably connected between every two relative baffles 4, two fixed seats 6 are fixedly connected to the top of one side of the two movable plates 5, a support plate 7 is rotatably connected between every two relative fixed seats 6, a spring 8 is fixedly connected to the bottom of one side of the two support plates 7, and the other end of the spring 8 is fixedly connected to the bottom of one side of the movable plate 5, wherein one side of the two baffles 4 is rotatably connected to a pulley 9, and the two movable plates The transmission shaft of 5 passes through one side of the baffle plate 4 and is fixedly connected to one end of the pulley 9. The two pulleys 9 are connected through a belt strip 10. One side of one baffle plate 4 is fixedly connected to the motor 11, and the pulley 9 is fixedly connected to the output end of the motor 11. Through the baffle plate 4, movable plate 5, fixed seat 6, support plate 7, spring 8, pulley 9, and belt strip 10 arranged on the top of the base 1, when in use, since one side of the top of the two material boxes is respectively provided with movable plates 5 higher than their surfaces, during the screening process, the motor 11 can drive the pulley 9 to adjust the two movable plates 5 to an inclined state, so that when the material falls on the partition plate 3 between the two material boxes, it can fall along the inclined surface to the inside of the material box where it should be, preventing the phenomenon of material jumping, thereby improving the work efficiency in the material screening process.
[0022] Embodiment 2, the utility model provides as follows Figure 3 - Figure 4The anti-jumping mechanism of a color sorter shown in the figure has grooves 12 at both ends of one side of the two support plates 7, each groove 12 is slidably connected to a slider 14 inside, each slider 14 is fixedly connected to one side, and an electric telescopic rod 15 is fixedly connected to the inner wall of each groove 12, and the other end of the electric telescopic rod 15 is fixedly connected to the top of the slider 14. Through the grooves 12, the blocks 13, the slider 14, and the electric telescopic rod 15 arranged on one side of the support plate 7, when in use, when the movable plate 5 is adjusted to different inclined planes, each electric telescopic rod 15 is controlled by the same switch, and the positions of the blocks 13 on both sides can be adjusted by the drive of the electric telescopic rod 15, so as to prevent the material from popping out from the side, thereby better preventing the material from jumping and improving the efficiency of color sorting.
[0023] Working principle: The utility model discloses a material jumping prevention mechanism for a color sorter. When in use, the baffle plate 4, the movable plate 5, the fixed seat 6, the support plate 7, the spring 8, the pulley 9 and the belt strip 10 are arranged on the top of the base 1. When in use, since one side of the top of the two material boxes is respectively provided with a movable plate 5 higher than its surface, during the screening process, the two movable plates 5 can be adjusted to an inclined state by driving the pulley 9 through the motor 11, so that when the material falls on the partition 3 between the two material boxes, it can fall along the inclined surface to the inside of the material box where it should be located, thereby preventing the material from jumping and improving the work efficiency in the material screening process. At the same time, the groove 12, the block 13, the slider 14 and the electric telescopic rod 15 are arranged on one side of the support plate 7. When the movable plate 5 is adjusted to different inclined surfaces, each electric telescopic rod 15 is controlled by the same switch, and the positions of the blocks 13 on both sides can be adjusted under the drive of the electric telescopic rod 15, thereby preventing the material from popping out from the side, thereby better preventing the material from jumping and improving the efficiency of color sorting.
[0024] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0025] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A material jumping prevention mechanism for a color sorter, comprising a color sorter, the color sorter being mainly used for screening material particles, the color sorter comprising a base (1), a hopper (2) being arranged inside the base (1), a partition (3) being fixedly connected to the middle of the hopper (2), and a material jumping prevention mechanism being arranged on the top of the base (1); It is characterized in that The anti-jumping material mechanism comprises baffles (4) fixedly connected to both ends of one side of the top of the base (1), and baffles (4) are also fixedly connected to both ends of the top of the partition (3), a movable plate (5) is rotatably connected between every two of the baffles (4) relative to each other, two fixed seats (6) are fixedly connected to the top of one side of the two movable plates (5), and a support plate (7) is rotatably connected between every two of the fixed seats (6) relative to each other.
2. The anti-jumping mechanism of a color sorter according to claim 1, characterized in that: The bottom of one side of the two support plates (7) is fixedly connected to a spring (8), and the other end of the spring (8) is fixedly connected to the bottom of one side of the movable plate (5).
3. The anti-jumping mechanism of a color sorter according to claim 1, characterized in that: One side of the two baffles (4) is rotatably connected to a pulley (9), and the transmission shafts of the two movable plates (5) pass through one side of the baffle (4) and are fixedly connected to one end of the pulley (9), and the two pulleys (9) are transmission-connected via a belt strip (10), one side of one of the baffles (4) is fixedly connected to a motor (11), and the pulley (9) is fixedly connected to the output end of the motor (11).
4. The anti-jumping mechanism of a color sorter according to claim 1, characterized in that: Both ends of one side of the two support plates (7) are provided with grooves (12), the interior of each groove (12) is slidably connected to a slider (14), one side of each slider (14) is fixedly connected to a stopper (13), the inner wall of each groove (12) is fixedly connected to an electric telescopic rod (15), and the other end of the electric telescopic rod (15) is fixedly connected to the top of the slider (14).
5. The anti-jumping mechanism of a color sorter according to claim 3, characterized in that: A switch panel is provided on one side of the base (1), and a motor switch and an electric telescopic rod switch are provided on the surface of the switch panel. The motor (11) is electrically connected to an external power source via the motor switch, and the electric telescopic rod (15) is electrically connected to an external power source via the electric telescopic rod switch.