Water-based cleaning machine

Abstract

The utility model discloses a water-based cleaning machine which comprises a machine body structure and a rolling wheel structure fixedly installed at the bottom of the machine body structure, a sealing door is arranged on a main panel of the machine body structure, meanwhile, an observation window is formed in the sealing door and used for observing the cleaning condition of parts in a cleaning cylinder, and a drying device and an air suction device are fixedly installed on the upper portion in the machine body structure. A cleaning cylinder is installed in the middle of the machine body structure, an ultrasonic cleaning device is fixedly connected to the rear side area of the cleaning cylinder, a bearing device is fixedly installed in the cleaning cylinder, a driving device arranged on the side face of the cleaning cylinder is fixedly connected with the bearing device, and a washing device and a pure water spraying cleaning device are fixedly arranged on the two sides below the machine body structure. The water-based cleaning machine has multiple functions of under-liquid jet flow, ultrasonic cleaning, bubbling cleaning, spraying rinsing, quick discharge filtering and hot air drying, the cleaning efficiency, energy consumption and automation degree are remarkably improved, and an efficient and environment-friendly cleaning scheme is provided for modern industrial production.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning machines, and more particularly to a water-based cleaning machine. Background Art

[0002] With the acceleration of industrialization, the demand for cleaning equipment is also growing. At present, traditional cleaning equipment often has the problem of low cleaning efficiency, which cannot meet the demand for high efficiency in modern production. In addition, existing cleaning equipment may have deficiencies in cleaning efficiency, energy consumption, degree of automation, etc., which cannot meet the high requirements of modern industrial production for cleanliness and production efficiency.

[0003] With the advancement of technology, water-based cleaning equipment has been significantly improved in terms of cleaning efficiency, energy consumption, and degree of automation, providing more efficient and environmentally friendly cleaning solutions for modern industrial production.

[0004] Therefore, how to provide a water-based cleaning machine with multiple functions and significantly improved cleaning efficiency, energy consumption, and degree of automation is an urgent problem that technicians in this field need to solve. Utility Model Content

[0005] In view of this, the utility model provides a water-based cleaning machine with multiple functions including underwater jet, ultrasonic cleaning, bubbling cleaning, spray rinsing, quick exhaust filtration and hot air drying, which has significantly improved cleaning efficiency, energy consumption and degree of automation.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A water-based cleaning machine, characterized in that it includes: a body structure and a roller structure fixedly installed at the bottom of the body structure, a sealing door is arranged on the main panel of the body structure, and an observation window is opened on the sealing door for observing the cleaning condition of the parts in the cleaning cylinder, a drying device and an air suction device are fixedly installed on the upper part of the body structure, a cleaning cylinder is installed in the middle part of the body structure, an ultrasonic cleaning device is fixedly connected to the rear area of ​​the cleaning cylinder, a bearing device is fixedly installed inside the cleaning cylinder, and a driving device arranged on the side of the cleaning cylinder is fixedly connected to the bearing device, and a washing and cleaning device and a pure water spray cleaning device are fixedly arranged on both sides of the lower part of the body structure.

[0008] Furthermore, the drying device fixedly installed above the machine body structure includes a high-pressure fan and a hot air generator connected to the high-pressure fan by a pipeline.

[0009] Furthermore, one end of the hot air generator is fixedly connected to the high-pressure blower, and the other end is connected to the air knife drying structure through a pipeline.

[0010] Furthermore, the air knife drying structure is fixedly installed on the top of the cleaning tank.

[0011] Furthermore, the ultrasonic cleaning device includes an ultrasonic generator fixedly mounted on the top of the machine body structure and an ultrasonic transducer arranged in the rear area of ​​the cleaning tank.

[0012] Furthermore, a bottom spray structure and a bubbling tube are installed on both sides of the bottom of the cleaning cylinder, and side sprays are installed on both sides above the cleaning cylinder. The bottom of the cleaning cylinder is a funnel structure for easy drainage.

[0013] Furthermore, the driving device arranged on the side of the cleaning cylinder is a worm gear reduction brake motor.

[0014] Furthermore, the washing and cleaning device and the pure water spray cleaning device use two sets of independent pipelines and pumps to prevent the mixing of chemical solutions.

[0015] Furthermore, the water tanks in the washing and cleaning device and the pure water spray cleaning device are both covered with thermal insulation cotton on the outside and are provided with heating devices inside.

[0016] It can be seen from the above technical solution that compared with the prior art, the water-based cleaning machine of the utility model has multiple functions such as underwater jet, ultrasonic cleaning, bubbling cleaning, spray rinsing, quick exhaust filtration and hot air drying, which has been significantly improved in cleaning efficiency, energy consumption and degree of automation, providing an efficient and environmentally friendly cleaning solution for modern industrial production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0018] Figure 1 The accompanying drawing is a schematic diagram of the main structure of the utility model.

[0019] Figure 2 The accompanying drawing is a schematic diagram of the side structure of the cleaning machine of the present utility model.

[0020] Figure 3 The accompanying drawing is a schematic diagram of the front structure of the cleaning machine of the present utility model. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model discloses a water-based cleaning machine, comprising: a machine body structure 1 and a roller structure 19 fixedly installed at the bottom of the machine body structure 1, a sealing door 2 is arranged on the main panel of the machine body structure 1, and an observation window 3 is opened on the sealing door 2 for observing the cleaning condition of parts in a cleaning cylinder, a drying device 5 and an air suction device 7 are fixedly installed on the upper part of the machine body structure 1, a cleaning cylinder 4 is installed in the middle part of the machine body structure 1, an ultrasonic cleaning device is fixedly connected to the rear area of ​​the cleaning cylinder 4, a bearing device 9 is fixedly installed inside the cleaning cylinder 4, and a driving device 10 arranged on the side of the cleaning cylinder 4 is fixedly connected to the bearing device 9, and a washing and cleaning device and a pure water spray cleaning device are fixedly arranged on both sides below the machine body structure 1.

[0023] The outer frame of the body structure 1 is made of stainless steel, which has good processing performance, strength and durability and is widely used in the fields of construction, machinery manufacturing, electronics, medical treatment, etc. In construction and machinery manufacturing, stainless steel can be used for the manufacture of various structural parts, equipment and instruments.

[0024] The drying device 5 fixedly installed above the body structure 1 includes a high-pressure fan 501 and a hot air generator 502 connected to the high-pressure fan 501 by a pipeline. The high-pressure fan 501 blows air into the heater in the hot air generator 502. The heating wire in the heater generates heat after being energized, and exchanges heat with the cold air passing through, thereby increasing the air temperature at the air outlet. The hot air is then transported to the cleaning area of ​​the water-based cleaning machine for auxiliary cleaning and drying. One end of the hot air generator 502 is fixedly connected to the high-pressure fan 501, and the other end is connected to the wind knife drying structure 503 through a pipeline.

[0025] The air knife drying structure 503 is fixedly installed on the top of the cleaning cylinder 4. The working principle of the air knife drying is to introduce high-speed wind into a special wind slot based on the wind tunnel principle, causing a wind tunnel effect, and achieving the effect of quickly removing moisture from the surface of the bottle / can at an extremely high wind speed. The height and blowing angle of the air knife can be adjusted to adapt to different materials and drying requirements. At the same time, the hot air generator 502 provides the necessary heat source for the air knife drying structure 503, and improves the drying efficiency of the material by heating the air. The hot air generator 502 is usually used in conjunction with the air knife, using hot air as the drying medium to exchange heat with the material and promote the evaporation of moisture in the material.

[0026] The air suction device 7 is an exhaust fan, which can discharge the water mist, steam and possible harmful gases generated inside the cleaning machine through its negative pressure ventilation function, so as to keep the air inside the cleaning machine fresh and dry. At the same time, the exhaust fan can also promote the circulation of air inside the cleaning machine through air convection, so that the cleaning agent can be more evenly distributed on the surface of the object to be cleaned, thereby improving the cleaning effect.

[0027] The ultrasonic cleaning device includes an ultrasonic generator 8 fixedly mounted on the top of the body structure 1 and an ultrasonic transducer 6 arranged in the rear area of ​​the cleaning tank 4. The ultrasonic generator 8 generates high-frequency electrical oscillations with the same frequency as the ultrasonic transducer 6, and then the ultrasonic transducer 6 converts these electrical energies into ultrasonic mechanical vibrations. These mechanical vibrations radiate ultrasonic waves to the cleaning liquid contained in the tank through the wall of the cleaning tank 4. The cleaning liquid transmits the ultrasonic waves to the parts to be cleaned, so that under the action of the ultrasonic waves, the contaminants on the surface of the parts immersed in the cleaning liquid are quickly cleaned.

[0028] The cleaning cylinder 4 in the middle of the body structure 1 is made of stainless steel. A bottom spray structure 12 and a bubbling tube 11 are respectively installed on both sides of the bottom of the cleaning cylinder 4, and side sprays 13 are respectively installed on both sides of the top of the cleaning cylinder 4. This allows the cleaning parts in the cleaning cylinder 4 to be sprayed and cleaned without dead angles. At the same time, the supporting device 9 fixedly installed inside the cleaning cylinder 4 is a cleaning bracket, and its main body material is stainless steel, which can quickly drain water. The bottom of the cleaning cylinder is a funnel structure for easy drainage.

[0029] The bubbling tube 11 installed at the bottom of the cleaning tank 4 is part of the bubbling system. The bubbling system is equipped with a bubble generation system, which generates a large number of tiny bubbles through compressed air. These bubbles are injected into the cleaning liquid and mixed with the cleaning liquid. When the materials enter the cleaning tank, they will mix with the bubbles and the cleaning liquid. The bubbles continuously hit and burst on the surface of the material, generating tiny impact forces and vibrations. This action helps to loosen and peel off dirt and impurities on the surface of the material.

[0030] The drive device 10 arranged on the side of the cleaning cylinder 4 is a worm gear reduction brake motor. The worm gear reduction brake motor is a power transmission mechanism that uses a gear speed converter to reduce the number of revolutions of the motor to the desired number of revolutions and obtain a larger torque. The worm gear reduction brake motor has the characteristics of light size and shape, easy installation, stable operation, and easy maintenance and repair. The output shaft of the drive device 10 is fixedly connected to one end of the carrier device 9, and the carrier device 9 is driven to rotate through the operation of the drive device 10.

[0031] The washing and cleaning device fixedly installed below the body structure 1 includes a fixedly installed washing water tank 14 and a washing water pump installed above the washing water tank 14. The main function of the washing water pump is to extract the cleaning liquid from the washing water tank and transport it to the cleaning tank of the cleaning machine through a pipeline. Similarly, the pure water spray cleaning device fixedly installed below the body structure 1 includes a fixedly installed rinsing water tank 15 and a rinsing water pump installed above the rinsing water tank 15. The washing and cleaning device and the pure water spray cleaning device use two sets of independent pipelines and pumps to prevent the mixing of liquid medicines.

[0032] The washing water tank 14 and the rinsing water tank 15 are both covered with insulation cotton and are provided with a heating device 17 inside, preferably a 6kw plug-in stainless steel heating tube. The heating device 17 can improve the cleaning efficiency. The heating device 17 heats the cleaning liquid to an appropriate temperature, thereby improving the activity of the cleaning liquid and enhancing its chemical reaction speed with the stains.

[0033] A quick exhaust actuating butterfly valve 16 is arranged above the washing and cleaning device, and a filter and a circulating pump are arranged on the pipeline between the washing and cleaning device and the cleaning cylinder 4. After the washing is completed, the water can be quickly discharged into the detergent tank for filtration and recycling to avoid waste.

[0034] The pure water spray cleaning device is provided with a conversion valve to select the spray liquid to return to the liquid storage tank or directly discharge to the drain pipe.

[0035] When in use, the user first opens the sealing door 2, and sends the cleaning basket containing the workpiece to the carrying device 9 in the cleaning tank 4. After fixing it, the sealing door 2 is closed and the cleaning machine is started. The cleaning machine then performs a detergent jet cleaning on the workpiece. After cleaning, the detergent ultrasonic cleaning or bubbling cleaning can be selected. After the ultrasonic cleaning is completed, the cleaning liquid can be quickly discharged into the washing water tank 14 for filtration and recycling, and then pure water spray rinsing is performed. Finally, the drying device 5 is involved for drying. After drying, the user can take out the workpiece and transfer it to another process.

[0036] The utility model discloses a water-based cleaning machine with multiple functions including underwater jet, ultrasonic cleaning, bubbling cleaning, spray rinsing, quick exhaust filtration and hot air drying, which has significantly improved the cleaning efficiency, energy consumption and automation degree, and provides an efficient and environmentally friendly cleaning solution for modern industrial production.

[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A water-based cleaning machine, characterized in that: include: A machine body structure (1) and a roller structure (19) fixedly installed at the bottom of the machine body structure (1); a sealing door (2) is arranged on the main panel of the machine body structure (1); and an observation window (3) is provided on the sealing door (2) for observing the cleaning condition of the parts in the cleaning tank; a drying device (5) and an air suction device (7) are fixedly installed on the upper part of the machine body structure (1); a cleaning tank (4) is installed in the middle of the machine body structure (1); an ultrasonic cleaning device is fixedly connected to the rear area of ​​the cleaning tank (4); a bearing device (9) is fixedly installed inside the cleaning tank (4); and a driving device (10) arranged on the side of the cleaning tank (4) is fixedly connected to the bearing device (9); and a washing and cleaning device and a pure water spray cleaning device are fixedly arranged on both sides of the lower part of the machine body structure (1).

2. A water-based cleaning machine according to claim 1, characterized in that: The drying device (5) fixedly installed above the machine body structure (1) comprises a high-pressure fan (501) and a hot air generator (502) connected to the high-pressure fan (501) by a pipeline.

3. A water-based cleaning machine according to claim 2, characterized in that: One end of the hot air generator (502) is fixedly connected to the high-pressure fan (501), and the other end is connected to the air knife drying structure (503) through a pipeline.

4. A water-based cleaning machine according to claim 3, characterized in that: The air knife drying structure (503) is fixedly installed on the top of the cleaning tank (4).

5. The water-based cleaning machine according to claim 1, characterized in that: The ultrasonic cleaning device comprises an ultrasonic generator (8) fixedly mounted on the top of a machine body structure (1) and an ultrasonic transducer (6) arranged in the rear area of ​​a cleaning tank (4).

6. The water-based cleaning machine according to claim 1, characterized in that: A bottom spray structure (12) and a bubbling tube (11) are respectively installed on both sides of the bottom of the cleaning cylinder (4), and side sprays (13) are respectively installed on both sides above the cleaning cylinder (4). The bottom of the cleaning cylinder (4) is a funnel structure for easy drainage.

7. A water-based cleaning machine according to claim 1 or 6, characterized in that: The driving device (10) arranged on the side of the cleaning cylinder (4) is a worm gear reduction brake motor.

8. The water-based cleaning machine according to claim 1, characterized in that: The washing and cleaning device and the pure water spray cleaning device use two sets of independent pipelines and pumps to prevent the mixing of chemical liquids.

9. The water-based cleaning machine according to claim 1, characterized in that: The water tanks in the washing and cleaning device and the pure water spray cleaning device are both covered with thermal insulation cotton on the outside and are equipped with heating devices inside.

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