Die heat preservation device for pultrusion

Abstract

The utility model discloses a pultrusion mold heat preservation device which comprises a heat preservation outer shell, a heat preservation inner shell is installed in the heat preservation outer shell in a sliding mode, a transverse fixing structure is installed at one end in the heat preservation outer shell, and a longitudinal fixing structure is installed on one side in the heat preservation outer shell. A rotating handle used for driving the transverse fixing structure to work is installed on the outer wall of one side of the heat preservation outer shell, a mold transferring structure is installed on the inner wall of one side of the heat preservation outer shell, and three heating holes are formed in the outer walls of the two sides of the heat preservation outer shell and the heat preservation inner shell correspondingly; and six temperature measuring holes are formed in the top end of each of the thermal insulation outer shell and the thermal insulation inner shell. According to the utility model, the heat preservation time is greatly prolonged, the power consumption in the process from temperature reduction to temperature rise is reduced, the workshop temperature can be reduced, and the working environment of workers is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of production equipment for composite material plates, in particular to a die insulation device for pultrusion molding. Background Art

[0002] Pultrusion dies play a vital role in the pultrusion process. Their functions include shaping, determining cross-sectional shapes, and controlling dimensional accuracy. These dies are usually composed of a mold shell and an inner core. The mold shell determines the shape of the product, and the inner core is used to control the shape of the internal cavity of the product. The working principle of pultrusion is to extrude the metal billet into the mold by applying pressure so that it takes the desired shape inside the mold. When the pultrusion process is used to manufacture the sheet, the mold used needs to be kept at a high temperature of about 200 degrees for a long time. In order to maintain this state, it is necessary to continuously provide a high amount of power consumption for the heating plate of the mold. The high-temperature mold is directly exposed to the outside, and the temperature around it is too high, and the working environment of the workers is relatively poor. The working principle of the heating plate is to heat the heating plate to a certain temperature first, then stop working, and wait until the temperature drops to a critical value before heating again. This intermittent and intermittent heating method wastes a lot of energy. It always needs to maintain the temperature of the heating plate and the mold, and work continuously, which greatly increases the production cost of the pultrusion mold. Utility Model Content

[0003] The purpose of the utility model is to provide a pultrusion mold insulation device, to provide a pultrusion mold insulation device, to improve the mold heating caused by excessive power consumption, high temperature outside the mold and other problems to solve the problems of the device proposed in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pultrusion mold insulation device, comprising an insulation outer shell, an insulation inner shell is slidably installed inside the insulation outer shell, a transverse fixing structure is installed at one end inside the insulation outer shell, a longitudinal fixing structure is installed at one side inside the insulation outer shell, and a rotary handle for driving the transverse fixing structure to work is installed on the outer wall of one side of the insulation outer shell;

[0005] A mold transfer structure is installed on the inner wall of one side of the thermal insulation outer shell, three heating holes are arranged on the outer walls on both sides of the thermal insulation outer shell and the thermal insulation inner shell, and six temperature measuring holes are arranged on the top of the thermal insulation outer shell and the thermal insulation inner shell.

[0006] Preferably, the outer periphery of the thermal insulation inner shell is covered with glass fiber fireproof cloth, and an aluminum silicate thermal insulation cotton liner is installed on the inner walls around the thermal insulation inner shell.

[0007] Preferably, the transverse fixing structure includes a bidirectional screw rod rotatably installed at one end inside the thermal insulation shell, and a nut pair is installed at the threads at both ends of the surface of the bidirectional screw rod, and a first clamping arm is installed on one side of the surface of the nut pair through a protrusion, and one end of the rotary handle passes through the interior of the thermal insulation shell and is fixedly connected to one end of the bidirectional screw rod.

[0008] Preferably, the longitudinal fixing structure includes a threaded shaft rotatably mounted on one side of the inner part of the thermal insulation shell, a nut pair 2 is installed at the thread at one end of the surface of the threaded shaft, a second clamping arm is installed on one side of the surface of the nut pair 2 through a protrusion, and a right-angle bevel gear transmission structure connected to the bidirectional screw power is installed at the bottom end of the threaded shaft.

[0009] Preferably, the mold transfer structure includes a load-bearing plate slidably mounted at one end of the inner part of the heat-insulating outer shell, a slider is installed on one side of the bottom end of the load-bearing plate, a guide rail slidably matched with the slider is installed on one side of the bottom of the heat-insulating outer shell, and a screw linear module for driving the load-bearing plate to move in the Y-axis direction is installed on the other side of the bottom of the heat-insulating outer shell.

[0010] Preferably, rectangular through grooves for the protrusions to slide are provided on both sides of the surface of the heat-insulating outer shell.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the mold insulation device for pultrusion molding is provided with a heat-insulating inner shell, a transverse fixing structure, a longitudinal fixing structure and other structures that cooperate with each other. By providing a heat-insulating inner shell, the heat-insulating inner shell uses an aluminum silicate heat-insulating cotton liner as the inner liner, and a glass fiber fireproof cloth as the outer cover. A hole is left at the mold heating line, and the entire device is directly wrapped on the mold. The problems of excessive power consumption caused by mold heating and excessive temperature outside the mold can be improved, the insulation time of the mold can be increased, and the power consumption in the process of temperature reduction to temperature increase can be reduced. At the same time, the workshop temperature can also be reduced in the process to improve the working environment of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 3 It is a rear view structural schematic diagram of the utility model;

[0015] Figure 4 It is a side view structural schematic diagram of the utility model;

[0016] Figure 5 It is a schematic diagram of the top structure of the utility model.

[0017] In the figure: 1. Insulation outer shell; 101. Guide rail; 2. Insulation inner shell; 201. Aluminum silicate insulation cotton liner; 202. Glass fiber fireproof cloth; 3. Horizontal fixing structure; 301. Bidirectional screw; 302. Nut pair one; 303. First clamping arm; 4. Longitudinal fixing structure; 401. Threaded shaft; 402. Nut pair two; 403. Right-angle bevel gear transmission structure; 404. Second clamping arm; 5. Rotary handle; 6. Mold transfer structure; 601. Load-bearing plate; 602. Screw linear module; 603. Slider; 7. Heating hole; 8. Temperature measuring hole. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-5 The utility model provides an embodiment: a pultrusion mold insulation device, comprising an insulation outer shell 1, an insulation inner shell 2 is slidably installed inside the insulation outer shell 1, the outer periphery of the insulation inner shell 2 is covered with a glass fiber fireproof cloth 202, and an aluminum silicate insulation cotton liner 201 is installed on the inner walls of the insulation inner shell 2;

[0020] Wrapping the entire device directly on the mold can improve the excessive power consumption caused by mold heating, the high temperature outside the mold, and greatly increase the insulation time. It can reduce the power consumption in the process of temperature reduction to temperature increase, which will reduce the power consumption of the entire equipment production line by 30% and also reduce the temperature of the workshop;

[0021] Three heating holes 7 are arranged on the outer walls of both sides of the heat-insulating outer shell 1 and the heat-insulating inner shell 2, and six temperature measuring holes 8 are arranged on the top of the heat-insulating outer shell 1 and the heat-insulating inner shell 2. A transverse fixing structure 3 is installed at one end inside the heat-insulating outer shell 1, and a rotary handle 5 for driving the transverse fixing structure 3 to work is installed on the outer wall of one side of the heat-insulating outer shell 1. The transverse fixing structure 3 includes a bidirectional screw rod 301 rotatably installed at one end inside the heat-insulating outer shell 1, and nut pairs 302 are installed at the threads at both ends of the surface of the bidirectional screw rod 301. A first clamping arm 303 is installed on one side of the surface of the nut pair 302 through a protrusion, and one end of the rotary handle 5 passes through the interior of the heat-insulating outer shell 1 and is fixedly connected to one end of the bidirectional screw rod 301;

[0022] The staff rotates the handle 5, and the handle 5 drives the nut pair 1 302 to move on the surface of the two-way screw rod 301 through the two-way screw rod 301, and the two nut pairs 1 302 drive the first clamping arm 303 to move on the surface of the heat-insulating shell 1, thereby fixing the mold in the X-axis direction;

[0023] A longitudinal fixing structure 4 is installed on one side of the interior of the heat-insulating shell 1. The longitudinal fixing structure 4 includes a threaded shaft 401 rotatably installed on one side of the interior of the heat-insulating shell 1. A nut pair 402 is installed at the thread at one end of the surface of the threaded shaft 401. A second clamping arm 404 is installed on one side of the surface of the nut pair 402 through a protrusion. A right-angle bevel gear transmission structure 403 connected to the power of the bidirectional screw 301 is installed at the bottom end of the threaded shaft 401. Rectangular through grooves for the protrusion to slide are provided on both sides of the surface of the heat-insulating shell 1.

[0024] The bidirectional screw 301 rotates while driving the right-angle bevel gear transmission structure 403 to rotate, and the right-angle bevel gear transmission structure 403 drives the threaded shaft 401 to rotate, and the threaded shaft 401 drives the second clamping arm 404 to slide on the surface of the heat-insulating shell 1 through the second nut pair 402, thereby fixing the mold in the Z-axis direction;

[0025] A mold transfer structure 6 is installed on the inner wall of one side of the heat-insulating shell 1. The mold transfer structure 6 includes a load-bearing plate 601 slidably installed at one end of the heat-insulating shell 1, a slider 603 is installed on one side of the bottom end of the load-bearing plate 601, a guide rail 101 slidably matched with the slider 603 is installed on one side of the bottom of the heat-insulating shell 1, and a screw linear module 602 for driving the load-bearing plate 601 to move in the Y-axis direction is installed on the other side of the bottom of the heat-insulating shell 1;

[0026] The staff first places the mold on the load-bearing plate 601, and then adjusts the screw linear module 602. The screw linear module 602 drives the slider 603, the load-bearing plate 601 and the mold to move in the Y-axis direction, and sends the mold into the interior of the insulation shell 1. The mold can be easily placed in the interior of the insulation shell 1, saving the trouble of manual assembly and providing convenience for the installation of the insulation shell 1.

[0027] When the embodiment of the present application is in use, the staff first places the mold on the load-bearing plate 601, and then adjusts the screw linear module 602. The screw linear module 602 drives the slider 603, the load-bearing plate 601 and the mold to move in the Y-axis direction, and sends the mold into the interior of the heat-insulating shell 1. Then the staff rotates the handle 5, and the handle 5 drives the nut pair 1 302 to move on the surface of the two-way screw rod 301 through the two-way screw rod 301. The two nut pairs 1 302 drive the first clamping arm 303 to move on the surface of the heat-insulating shell 1, so as to fix the mold in the X-axis direction. While the two-way screw rod 301 rotates, it drives the right-angle bevel gear transmission structure 403 to rotate. The right-angle bevel gear transmission structure 403 drives the threaded shaft 401 to rotate. The threaded shaft 401 drives the second clamping arm 404 to slide on the surface of the heat-insulating shell 1 through the nut pair 2 402, so as to fix the mold in the Z-axis direction. The setting of the transfer structure 6 allows the mold to be easily placed inside the insulation outer shell 1, saving the trouble of manual installation and facilitating the installation of the insulation outer shell 1. The setting of the transverse fixing structure 3 and the longitudinal fixing structure 4 enables the insulation outer shell 1 to be firmly installed on the outer wall of the mold, thereby improving the tightness between the insulation inner shell 2 and the mold, reducing the gap between the insulation inner shell 2 and the mold, and improving the insulation performance of the insulation inner shell 2. An aluminum silicate insulation cotton liner 201 is used as the liner, and a glass fiber fireproof cloth 202 is used as the outer cover. Holes are left at the mold heating line, and the overall thickness is ten to twenty millimeters. The entire device is directly wrapped around the mold, which can improve the problems of excessive power consumption caused by mold heating and excessive temperature outside the mold, greatly increasing the insulation time and reducing the power consumption in the process of temperature reduction to temperature increase. It will reduce the power consumption of the entire equipment production line by 30%, and can also reduce the workshop temperature.

Claims

1. A pultrusion die insulation device, characterized in that: It comprises a heat-insulating outer shell (1), a heat-insulating inner shell (2) is slidably mounted inside the heat-insulating outer shell (1), a transverse fixing structure (3) is mounted on one end inside the heat-insulating outer shell (1), a longitudinal fixing structure (4) is mounted on one side inside the heat-insulating outer shell (1), and a rotary handle (5) for driving the transverse fixing structure (3) to work is mounted on the outer wall of one side of the heat-insulating outer shell (1); A mold transfer structure (6) is installed on the inner wall of one side of the heat-insulating outer shell (1), three heating holes (7) are arranged on the outer walls of both sides of the heat-insulating outer shell (1) and the heat-insulating inner shell (2), and six temperature measuring holes (8) are arranged on the top of the heat-insulating outer shell (1) and the heat-insulating inner shell (2).

2. A pultrusion mold insulation device according to claim 1, characterized in that: The outer periphery of the heat-insulating inner shell (2) is covered with a glass fiber fireproof cloth (202), and an aluminum silicate heat-insulating cotton liner (201) is installed on the inner walls of the four sides of the heat-insulating inner shell (2).

3. The pultrusion mold insulation device according to claim 1, characterized in that: The transverse fixing structure (3) comprises a bidirectional screw rod (301) rotatably mounted at one end inside the heat-insulating outer shell (1), a nut pair (302) being mounted at the threads at both ends of the surface of the bidirectional screw rod (301), a first clamping arm (303) being mounted on one side of the surface of the nut pair (302) via a protrusion, and one end of the rotary handle (5) passes through the interior of the heat-insulating outer shell (1) and is fixedly connected to one end of the bidirectional screw rod (301).

4. A pultrusion mold insulation device according to claim 3, characterized in that: The longitudinal fixing structure (4) comprises a threaded shaft (401) rotatably mounted on one side of the inner part of the heat-insulating outer shell (1); a second nut pair (402) is mounted on a thread at one end of the surface of the threaded shaft (401); a second clamping arm (404) is mounted on one side of the surface of the second nut pair (402) via a protrusion; and a right-angle bevel gear transmission structure (403) is mounted on the bottom end of the threaded shaft (401) for power connection with the bidirectional screw rod (301).

5. The pultrusion mold insulation device according to claim 1, characterized in that: The mold transfer structure (6) includes a load-bearing plate (601) slidably mounted at one end of the interior of the heat-insulating outer shell (1); a slider (603) is mounted on one side of the bottom end of the load-bearing plate (601); a guide rail (101) slidably engaged with the slider (603) is mounted on one side of the bottom of the heat-insulating outer shell (1); and a screw linear module (602) for driving the load-bearing plate (601) to move in the Y-axis direction is mounted on the other side of the bottom of the heat-insulating outer shell (1).

6. A pultrusion mold insulation device according to claim 4, characterized in that: Rectangular through grooves for the protrusions to slide are arranged on both sides of the surface of the heat-insulating outer shell (1).

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