Aluminum alloy profile machining shape correcting device
By designing an aluminum alloy profile processing orthopedic device including hydraulic telescopic rods, electric telescopic rods and stepper motors, the problems of twisting defect correction in hard aluminum alloy profiles and insufficient support in the middle of the profile are solved, and stable orthopedic and efficient processing of the profile are achieved.
Patent Information
- Application Number
- CN202421355996.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The prior art is difficult to effectively correct the twisting defects in hard aluminum alloy profiles, and the middle part of the profile lacks effective support during processing, resulting in unstable deformation and affecting product quality.
An aluminum alloy profile processing orthopedic device is designed, including hydraulic telescopic rods, electric telescopic rods, stepper motors and clamps. The precise orthopedic and movement of the profile is achieved through hydraulic and electric drive systems to ensure stable support of the profile during the processing process.
This device can effectively correct the twisting defects in aluminum alloy profiles, ensure the stability and accuracy of the profile during processing, and improve the quality and production efficiency of the product.
Smart Images

Figure CN222625833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy profile processing, in particular to an aluminum alloy profile processing orthopedic device. Background Art
[0002] When ordinary aluminum alloy angle profiles have twisting defects, they can be corrected by stretching and straightening. However, hard aluminum alloy profiles are limited in the amount of stretching and have obvious springback phenomenon, so stretching and straightening cannot be used for plastic correction. If hard profiles have twisting defects, manual processing is usually adopted. The operator applies external force to the profile with bare hands or with the help of simple tools such as wrenches to cause it to deform. However, since the force value and deformation amount cannot be controlled, the production efficiency and qualified rate are very low, and mass production cannot be achieved. In actual use, since the aluminum alloy profiles are only clamped and fixed at both ends, when the aluminum alloy profiles are slender, the middle part of the aluminum alloy profiles is suspended and lacks support, so that the aluminum alloy profiles may sag locally or deform during stretching correction. Because the middle part of the profile is not effectively supported during the stretching process, it will be more difficult to repair the deformation, and it may even be impossible to completely restore to the original shape. In addition, vibration and deformation are prone to occur during the processing, which will reduce the processing accuracy and stability and affect the quality of the final product. Utility Model Content
[0003] The purpose of the utility model is to provide an aluminum alloy profile processing orthopedic device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum alloy profile processing orthopedic device, comprising a base, a hydraulic telescopic rod is installed at the middle of the inner side of the base, a fixed plate is installed at the telescopic shaft end of the hydraulic telescopic rod, sliding rods are installed at both sides of the lower end of the fixed plate, the sliding rods and the base are movably connected through movable holes, a material support platform is installed at the upper end of the fixed plate, and limiting plates are installed at both sides of the material support platform, and limiting grooves are provided in the middle of the limiting plates, and mounting platforms are installed at both sides of the upper end of the base, and both sides of the upper end of the mounting platform A movable slide rail is installed, a movable screw is movably installed on the middle part of the upper end of the mounting platform through a bearing, a movable part is movably installed on the outer side of the movable screw through a thread, a mounting plate is installed on the upper end of the movable part, both sides of the lower end of the mounting plate are movably connected with the movable slide rail through a sliding groove, a clamping part is installed on the upper end of the mounting plate, a fixing frame is installed on the side of the upper end of the base close to the fixed plate, a connecting piece is installed on the upper end of the fixing frame, an electric telescopic rod is installed on the side of the lower end of the connecting piece close to the fixed plate, and a pressing block is installed on the telescopic shaft end of the electric telescopic rod.
[0005] Preferably, sliding blocks are installed on both sides of the lower end of the mounting plate near one end of the movable slide rail, and the sliding blocks are movably connected to the movable slide via a slide groove.
[0006] Preferably, both side walls of the limiting groove are provided with movable grooves, a movable block is movably installed on the inner side of the movable groove through a sliding groove, a fixing piece is installed between the two movable blocks, and a fastener is installed on one side of the movable block.
[0007] Preferably, a stepper motor is installed on a side of the mounting platform away from the fixed plate through a mounting seat, and an output shaft end of the stepper motor is fixedly connected to a rotating shaft where the moving screw is located.
[0008] Preferably, a fixed clamping plate is movably mounted on the upper end of the clamping member via a pin, a limit block is movably mounted on one side of the clamping member via a thread, and a movable end of the fixed clamping plate is cooperatively connected with the clamping member.
[0009] Preferably, limiting holes are provided at both ends of the connecting member, limiting rods are movably installed inside the limiting holes, and the lower end of the limiting rod is fixedly connected to the pressing block.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The utility model places the aluminum alloy profile that needs to be corrected on the upper end of the material support platform, and passes the aluminum alloy profile through the limiting grooves on the upper ends of the limiting plates on both sides of the material support platform, and the fixing pieces on both sides inside the limiting grooves are adjusted according to the size of the aluminum alloy, so that it is convenient to fix the aluminum alloy profile and fix the fixing pieces through fasteners, and the two ends of the aluminum alloy profile are placed on the inner side of the clamping piece, the aluminum alloy profile is fixed by rotating the fixing clamping plate at the upper end of the clamping piece, and the fixing clamping plate is fixed by rotating the limiting block, so that the two ends of the aluminum alloy profile are fixed by the clamping piece and the fixing clamping plate, so as to avoid the aluminum alloy profile from deviating during the subsequent correction process, and the aluminum alloy profile is corrected by starting the electric telescopic rod to drive the pressing block, and at the same time, the moving screw is driven to rotate by starting the stepping motor, so that the hot moving piece moves, thereby driving the mounting plate to move on the moving slide rail, thereby driving the corrected aluminum alloy profile to move, so as to facilitate the pulling correction of the bent aluminum alloy profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the installation structure of the installation platform and the movable screw rod of the utility model;
[0014] Figure 3 This is a schematic diagram of the installation structure of the clamping member of the utility model;
[0015] Figure 4 This is a schematic diagram of the installation structure of the limit plate of the utility model.
[0016] In the figure: base 1; hydraulic telescopic rod 2; fixed plate 3; slide rod 4; material support platform 5; limit plate 6; limit groove 7; mounting platform 8; movable slide rail 9; movable screw 10; movable part 11; mounting plate 12; clamping part 13; fixed frame 14; connecting part 15; electric telescopic rod 16; pressure block 17; slide block 18; moving groove 19; movable block 20; fixing part 21; fastener 22; stepping motor 23; fixed splint 24; limit block 25; limit hole 26; limit rod 27. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-4 The utility model provides a technical solution: an aluminum alloy profile processing orthopedic device, comprising a base 1, a hydraulic telescopic rod 2 is installed in the middle of the inner side of the base 1, a fixed plate 3 is installed on the telescopic shaft end of the hydraulic telescopic rod 2, slide bars 4 are installed on both sides of the lower end of the fixed plate 3, the slide bars 4 and the base 1 are movably connected through movable holes, a material support 5 is installed on the upper end of the fixed plate 3, and limiting plates 6 are installed on both sides of the material support 5, and a limiting groove 7 is provided in the middle of the limiting plate 6, a mounting platform 8 is installed on both sides of the upper end of the base 1, and movable slide rails 9 are installed on both sides of the upper end of the mounting platform 8. A movable screw 10 is movably mounted on the middle part of the upper end through a bearing, a movable part 11 is movably mounted on the outer side of the movable screw 10 through a thread, a mounting plate 12 is mounted on the upper end of the movable part 11, both sides of the lower end of the mounting plate 12 are movably connected with the movable slide rail 9 through a slide groove, a clamping part 13 is mounted on the upper end of the mounting plate 12, a fixing frame 14 is mounted on the side of the upper end of the base 1 close to the fixed plate 3, a connecting member 15 is installed on the upper end of the fixing frame 14, an electric telescopic rod 16 is mounted on the lower end of the connecting member 15 close to the side of the fixed plate 3, and a pressing block 17 is mounted on the telescopic shaft end of the electric telescopic rod 16.
[0019] In the present invention, slide blocks 18 are installed on both sides of the lower end of the mounting plate 12 close to one end of the movable slide rail 9, and the slide blocks 18 are movably connected with the movable slide blocks 18 through slide grooves.
[0020] In the utility model, both side walls of the limit groove 7 are provided with movable grooves 19, and movable blocks 20 are movably installed on the inner side of the movable grooves 19 through sliding grooves. A fixing piece 21 is installed between the two movable blocks 20, and a fastener 22 is installed on one side of the movable block 20.
[0021] In the present invention, a stepper motor 23 is installed on one side of the mounting platform 8 away from the fixed plate 3 through a mounting seat, and the output shaft end of the stepper motor 23 is fixedly connected to the rotating shaft where the moving screw 10 is located.
[0022] In the utility model, a fixed clamping plate 24 is movably mounted on the upper end of the clamping member 13 through a pin shaft, a limit block 25 is movably mounted on one side of the clamping member 13 through a thread, and a movable end of the fixed clamping plate 24 is matched and connected with the clamping member 13 .
[0023] In the utility model, both ends of the connecting member 15 are provided with limiting holes 26 , the inner side of the limiting holes 26 is movably installed with limiting rods 27 , and the lower end of the limiting rod 27 is fixedly connected to the pressing block 17 .
[0024] Specifically, when using the utility model, the aluminum alloy profile that needs to be corrected is placed on the upper end of the material support platform 5, and the material support platform 5 is driven to rise and fall by starting the hydraulic telescopic rod 2, so that the position of the material support platform 5 can be adjusted according to the needs, so as to facilitate the subsequent correction operation, and the aluminum alloy profile is passed through the limiting grooves 7 at the upper ends of the limiting plates 6 on both sides of the material support platform 5, and the fixing members 21 on both sides of the limiting groove 7 are adjusted according to the size of the aluminum alloy, so that the aluminum alloy profile is conveniently fixed and the fixing members 21 are fixed by the fasteners 22, and the two ends of the aluminum alloy profile are placed on the inner side of the clamping member 13, and the clamping member 13 is rotated. The fixed clamping plate 24 at the upper end of the holding member 13 fixes the aluminum alloy profile and the limit block 25 is rotated to fix the fixed clamping plate 24, so that the two ends of the aluminum alloy profile are fixed by the clamping member 13 and the fixed clamping plate 24 to prevent the aluminum alloy profile from shifting during the subsequent correction process. The aluminum alloy profile is corrected by starting the electric telescopic rod 16 to drive the pressing block 17, and at the same time, the moving screw 10 is driven to rotate by starting the stepping motor 23, so that the hot moving member 11 moves, thereby driving the mounting plate 12 to move on the moving slide rail 9, thereby driving the corrected aluminum alloy profile to move, thereby facilitating the pulling correction of the bent aluminum alloy profile.
Claims
1. An aluminum alloy profile processing orthopedic device, comprising a base (1), characterized in that: A hydraulic telescopic rod (2) is installed at the middle of the inner side of the base (1), a fixed plate (3) is installed at the telescopic shaft end of the hydraulic telescopic rod (2), sliding rods (4) are installed on both sides of the lower end of the fixed plate (3), and the sliding rods (4) are movably connected to the base (1) through movable holes, a material support platform (5) is installed at the upper end of the fixed plate (3), and limit plates (6) are installed on both sides of the material support platform (5), and a limit groove (7) is provided in the middle of the limit plate (6), and a mounting platform (8) is installed on both sides of the upper end of the base (1), and movable slide rails (9) are installed on both sides of the upper end of the mounting platform (8), and a movable slide rail (9) is movably installed in the middle of the upper end of the mounting platform (8) through a bearing. A movable screw rod (10) is provided, wherein a movable member (11) is movably mounted on the outer side of the movable screw rod (10) through a thread, a mounting plate (12) is mounted on the upper end of the movable member (11), both sides of the lower end of the mounting plate (12) are movably connected to the movable slide rail (9) through a slide groove, a clamping member (13) is mounted on the upper end of the mounting plate (12), a fixing frame (14) is mounted on the upper end of the base (1) close to the fixed plate (3), a connecting member (15) is mounted on the upper end of the fixing frame (14), an electric telescopic rod (16) is mounted on the lower end of the connecting member (15) close to the fixed plate (3), and a pressing block (17) is mounted on the telescopic shaft end of the electric telescopic rod (16).
2. The aluminum alloy profile processing orthopedic device according to claim 1, characterized in that: Slide blocks (18) are installed on both sides of the lower end of the mounting plate (12) close to one end of the movable slide rail (9), and the slide blocks (18) are movably connected to the movable slide block (18) via a slide groove.
3. The aluminum alloy profile processing orthopedic device according to claim 1, characterized in that: Both side walls of the limiting groove (7) are provided with movable grooves (19), and a movable block (20) is movably installed inside the movable groove (19) through a sliding groove, a fixing piece (21) is installed between the two movable blocks (20), and a fastener (22) is installed on one side of the movable block (20).
4. The aluminum alloy profile processing orthopedic device according to claim 1, characterized in that: A stepper motor (23) is installed on the side of the mounting platform (8) away from the fixed plate (3) through a mounting seat, and the output shaft end of the stepper motor (23) is fixedly connected to the rotating shaft where the moving screw rod (10) is located.
5. The aluminum alloy profile processing orthopedic device according to claim 1, characterized in that: A fixed clamping plate (24) is movably mounted on the upper end of the clamping member (13) via a pin shaft, a limit block (25) is movably mounted on one side of the clamping member (13) via a thread, and a movable end of the fixed clamping plate (24) is cooperatively connected to the clamping member (13).
6. The aluminum alloy profile processing orthopedic device according to claim 1, characterized in that: Limiting holes (26) are provided at both ends of the connecting member (15), and a limiting rod (27) is movably installed inside the limiting hole (26), and the lower end of the limiting rod (27) is fixedly connected to the pressing block (17).