One-time forming equipment for metal part machining

By designing a primary molding equipment for metal parts processing for aluminum alloy plate molding, the problem of poor uniformity after aluminum alloy round tube molding is solved, the consistency and automated operation of molding are achieved, and the quality and service life of the product are improved.

CN222625854UActive Publication Date: 2025-03-18SUZHOU SHIPUNUO MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420661451.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-18
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In the prior art, due to uneven forming force and improper mold design when forming aluminum alloy round tubes, the round tubes after forming are poor uniformity, and they are prone to varying thicknesses or partial deformation, which affects the appearance quality and service life of the product.

Method used

Design a primary molding equipment for processing metal parts, including molding mechanisms and auxiliary mechanisms. The forming mechanism consists of a workbench, a two-way screw rod, a guard plate, a forming roller, a press rod and a bolt. The two-way screw rod and a forming roller are driven by a motor to achieve automated tubular molding of the aluminum alloy plate. The auxiliary mechanism fixes the connecting arm through a limiting rod and a rubber ring to ensure the stability of the connecting arm.

Benefits of technology

Through the design of this equipment, the molding consistency of aluminum alloy plates is ensured, the problems of different thicknesses or local deformation after molding are avoided, the appearance quality and service life of the product are improved, and automated operations are realized, reducing manpower investment and labor intensity.

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Abstract

The utility model provides one-time forming equipment for metal part machining, and relates to the technical field of metal part forming, the one-time forming equipment comprises a forming mechanism, an auxiliary mechanism is arranged in the forming mechanism, the forming mechanism comprises a workbench, and a bidirectional lead screw is arranged in the workbench. According to the aluminum alloy plate forming device, one end of an aluminum alloy plate is placed in the gap between the pressing rod and the forming roller, then the pressing rod is fixed through the bolt, meanwhile, the aluminum alloy plate is fixed and reinforced, and the situation that the aluminum alloy plate falls off in the forming process is avoided; the first protective plate and the second protective plate move and are close to the forming roller, the forming roller is wrapped by the first protective plate and the second protective plate, the second motor is started, the forming roller rotates, and therefore one-time tubular forming is conducted on the aluminum alloy plate, and the consistency of forming every time is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal parts forming, in particular to one-step forming equipment for metal parts processing. Background Art

[0002] One-shot forming equipment refers to equipment that can process metal materials into the required shape and size in one process. In order to improve production efficiency, the equipment needs to have high processing speed, high degree of automation and high stability. This can shorten the processing cycle and improve production efficiency and product quality.

[0003] In the existing technology, when an aluminum alloy workpiece is formed into a round tube, since the aluminum alloy itself has a certain plasticity, and since the aluminum alloy has a certain plasticity during the forming process, if the forming force is uneven or the forming mold is improperly designed, the uniformity of the formed round tube may be poor, and the thickness may be uneven or the local deformation may occur. The uneven thickness or local deformation of the round tube may lead to a decrease in the appearance quality, and surface defects such as bulges, depressions, and wrinkles may appear. This not only affects the aesthetics of the product, but may also affect the service life of the product. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and provide a one-step forming device for processing metal parts.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a one-time forming equipment for metal parts processing, comprising: a forming mechanism, an auxiliary mechanism is arranged inside the forming mechanism, the forming mechanism includes a workbench, a bidirectional screw is arranged inside the workbench, a motor 1 is arranged at one end of the bidirectional screw, a guard plate 1 and a guard plate 2 are respectively arranged on the outside of the bidirectional screw, a forming roller is arranged between the guard plate 1 and the guard plate 2, a connecting frame is arranged inside the top side of the forming roller, a pressure rod is arranged inside the connecting frame, a bolt is arranged inside the pressure rod, a forming roller is arranged at one end of the bolt, a spring is arranged inside the top side of the forming roller, side plates are arranged at both ends of the forming roller, and motor 2 is arranged on one side of the side plate.

[0006] As a preferred embodiment, the auxiliary mechanism includes a limiting rod, the outer side of the limiting rod is fixedly connected to the inner surface of the rubber ring, and the outer side of the rubber ring is engaged with the inner side of the connecting arm.

[0007] As a preferred embodiment, the interior of the workbench is rotatably connected to one end of the bidirectional screw rod, the other end of the bidirectional screw rod is fixedly connected to the output end of motor one, and the outer side of the screw rod is internally threadedly connected to the bottom ends of guard plate one and guard plate two.

[0008] As a preferred embodiment, one side of the guard plate 1 and the guard plate 2 is in contact with the outer side of the forming roller, and the inside of the forming roller is fixedly connected to one end of the spring sheet.

[0009] As a preferred implementation, the other end of the spring sheet is fixedly connected to the bottom end of the connection frame, and an inner wall on one side of the connection frame is slidably connected to one end of the pressure rod.

[0010] As a preferred embodiment, the interior of the pressure rod is threadedly connected to the outer surface of the bolt, and the bottom end of the bolt is threadedly connected to the interior of the forming roller.

[0011] As a preferred embodiment, the top of the workbench is fixedly connected to the bottom end of the side plate, one side of the side plate is fixedly connected to one end of the motor 2, and the output end of the motor 2 is fixedly connected to one end of the forming roller.

[0012] As a preferred implementation, the top ends of the guard plate 1 and the guard plate 2 are mutually clamped with both ends of the connecting arm.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. Place one end of the aluminum alloy plate into the gap between the pressure rod and the forming roller, then fix the pressure rod with bolts, and fix and strengthen the aluminum alloy plate to prevent it from falling off during the forming process. At this time, start the motor 1 to rotate the bidirectional screw, move the guard plate 1 and the guard plate 2, and move them close to the forming roller to wrap the forming roller. Start the motor 2 to rotate the forming roller, so that the aluminum alloy plate is formed into a tubular shape once, ensuring the consistency of each forming.

[0015] 2. By installing a limit rod inside the connecting arm, the installation of the limit rod can prevent the connecting arm from accidentally detaching from the guard plate 1 and the guard plate 2 during the vibration of the device. The limit rod fixes the connecting arm in a certain position, making it unable to move or detach, thereby ensuring the stability of the connection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a structural schematic diagram of a one-step forming device for metal parts processing.

[0017] Figure 2 The utility model provides a schematic diagram of the component disassembly structure of a one-step forming device for metal parts processing.

[0018] Figure 3 The utility model provides a schematic diagram of the structure of some components of a one-step forming device for metal parts processing.

[0019] Figure 4The utility model provides an enlarged structural diagram of the components of a one-step forming device for metal parts processing.

[0020] Legend:

[0021] 1. Forming mechanism; 11. Workbench; 12. Bidirectional screw; 13. Motor 1; 14. Guard plate 1; 15. Guard plate 2; 16. Forming roller; 17. Connecting frame; 18. Press rod; 19. Bolt; 110. Shrapnel; 111. Side plate; 112. Motor 2; 113. Connecting arm;

[0022] 2. Auxiliary mechanism; 21. Limit rod; 22. Rubber ring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1

[0025] like Figure 1 - Figure 4As shown, the utility model provides a technical solution: a one-time forming device for metal parts processing, comprising: a forming mechanism 1, an auxiliary mechanism 2 is arranged inside the forming mechanism 1, the forming mechanism 1 comprises a workbench 11, a bidirectional screw rod 12 is arranged inside the workbench 11, a motor 13 is arranged at one end of the bidirectional screw rod 12, a guard plate 14 and a guard plate 2 15 are arranged on the outer side of the bidirectional screw rod 12, a forming roller 16 is arranged between the guard plate 14 and the guard plate 2 15, a connecting frame 17 is arranged inside the top side of the forming roller 16, a pressure rod 18 is arranged inside the connecting frame 17, a bolt 19 is arranged inside the pressure rod 18, a forming roller 16 is arranged at one end of the bolt 19, a spring piece 110 is arranged inside the top side of the forming roller 16, side plates 111 are arranged at both ends of the forming roller 16, a motor 2 112 is arranged on one side of the side plate 111, the inside of the workbench 11 and the bidirectional screw rod 12 are connected to each other. One end is rotatably connected, and the other end of the bidirectional screw rod 12 is fixedly connected to the output end of the motor 13. The outer side of the screw rod is internally threadedly connected to the bottom ends of the guard plate 14 and the guard plate 2 15. One side of the guard plate 14 and the guard plate 2 15 contacts the outer side of the forming roller 16. The interior of the forming roller 16 is fixedly connected to one end of the spring 110, and the other end of the spring 110 is fixedly connected to the bottom end of the connecting frame 17. The inner wall of one side of the connecting frame 17 is slidably connected to one end of the pressure rod 18. The interior of the pressure rod 18 is threadedly connected to the outer surface of the bolt 19, and the bottom end of the bolt 19 is threadedly connected to the internal thread of the forming roller 16. The top of the workbench 11 is fixedly connected to the bottom end of the side plate 111, and one side of the side plate 111 is fixedly connected to one end of the motor 2 112. The output end of the motor 2 112 is fixedly connected to one end of the forming roller 16, and the tops of the guard plates 14 and the guard plates 2 15 are clamped with both ends of the connecting arm 113.

[0026] In this embodiment, when the staff is in use, the connecting frame 17 is pulled up so that the pressure rod 18 moves up synchronously with it. At this time, the pressure rod 18 moves up, and there will be a certain gap between the pressure rod 18 and the forming roller 16. By placing one end of the aluminum alloy plate in the gap, the connecting frame 17 and the pressure rod 18 are then loosened. At this time, the spring piece 110 will retract without being affected by external force, and the aluminum alloy plate will be preliminarily fixed. Then, the pressure rod 18 is fixed with the bolt 19, and the aluminum alloy plate is fixed and strengthened to avoid coming off during the forming process. In the falling situation, at this time, by starting the motor 13, the bidirectional screw rod 12 is rotated, the guard plate 14 and the guard plate 2 15 are moved, and are close to the forming roller 16, so that they wrap the forming roller 16, and when wrapping, a little gap should be reserved, and the motor 2 112 is started to rotate the forming roller 16, so that the aluminum alloy plate is formed into a tubular shape, and the whole forming process is automated, which reduces manpower input and labor intensity, improves production efficiency, and accurately controls the whole forming process to ensure the consistency of each forming;

[0027] When the guard plate 14 and the guard plate 2 are wrapped, in order to increase the stability of the end positions of the two, the connecting arm 113 is inserted into the inside of the two to prevent them from moving or loosening during the wrapping process. This can ensure the stability of the end positions, avoid the shape deformation or quality degradation of the object after molding due to instability, and the reinforcement of the connecting arm 113 can improve the ability to resist external forces during the entire molding process. When subjected to external forces, the connecting arm 113 can increase the bearing capacity of the guard plate 14 and the guard plate 2 15 to prevent them from being displaced or deformed, so that the object after molding can maintain the expected effect.

[0028] Example 2

[0029] like Figure 1 - Figure 2 As shown, the auxiliary mechanism 2 includes a limiting rod 21 , the outer side of the limiting rod 21 is fixedly connected to the inner surface of the rubber ring 22 , and the outer side of the rubber ring 22 is engaged with the inner side of the connecting arm 113 .

[0030] In this embodiment, during the operation of the entire device, there will be a certain vibration. In order to prevent the connecting arm 113 from being separated from the guard plate 14 and the guard plate 2 15, a limit rod 21 is installed inside the connecting arm 113. The installation of the limit rod 21 can prevent the connecting arm 113 from accidentally separating from the guard plate 14 and the guard plate 2 15 during the vibration of the device. The limit rod 21 fixes the connecting arm 113 in a certain position so that it cannot move or separate, thereby ensuring the stability of the connection. A rubber ring 22 is designed on the limit rod 21. The elasticity and softness of the rubber ring 22 can increase the tightness between the connecting arm 113, the limit rod 21 and the guard plate, thereby improving the reliability and safety of the entire device.

[0031] Working principle:

[0032] like Figure 1 - Figure 4 As shown, when the utility model is used, according to the needs of the user, one end of the aluminum alloy plate is placed in the gap between the pressure rod 18 and the forming roller 16, and then the connecting frame 17 and the pressure rod 18 are loosened. At this time, the spring piece 110 will retract without being affected by external force, and the aluminum alloy plate is initially fixed, and then the pressure rod 18 is fixed with a bolt 19, and the aluminum alloy plate is fixed and strengthened to avoid falling off during the forming process. At this time, the motor 13 is started to rotate the bidirectional screw rod 12, and the guard plate 14 and the guard plate 2 15 are moved, and are close to the forming roller 16, so that they wrap the forming roller 16, and when wrapping, a little gap should be reserved, and the motor 2 112 is started to rotate the forming roller 16, so that the aluminum alloy plate is tubularly formed once, and automatic operation is realized;

[0033] By installing the limit rod 21 inside the connecting arm 113, the installation of the limit rod 21 can prevent the connecting arm 113 from accidentally detaching from the guard plate 14 and the guard plate 2 15 during the vibration of the device. The limit rod 21 fixes the connecting arm 113 in a certain position, making it unable to move or detach, thereby ensuring the stability of the connection.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A one-step forming device for metal parts processing, characterized in that: include: A forming mechanism (1), wherein an auxiliary mechanism (2) is arranged inside the forming mechanism (1), wherein the forming mechanism (1) comprises a workbench (11), wherein a bidirectional screw rod (12) is arranged inside the workbench (11), wherein one end of the bidirectional screw rod (12) is provided with a motor 1 (13), wherein a guard plate 1 (14) and a guard plate 2 (15) are arranged on the outer side of the bidirectional screw rod (12), and a forming roller (16) is arranged between the guard plate 1 (14) and the guard plate 2 (15). A connecting frame (17) is arranged inside the top side of the forming roller (16), a pressure rod (18) is arranged inside the connecting frame (17), a bolt (19) is arranged inside the pressure rod (18), a forming roller (16) is arranged at one end of the bolt (19), a spring sheet (110) is arranged inside the top side of the forming roller (16), side plates (111) are arranged at both ends of the forming roller (16), and a motor 2 (112) is arranged on one side of the side plate (111).

2. The one-step forming equipment for metal parts processing according to claim 1, characterized in that: The auxiliary mechanism (2) comprises a limiting rod (21), the outer side of the limiting rod (21) is fixedly connected to the inner surface of a rubber ring (22), and the outer side of the rubber ring (22) is mutually clamped with the inside of a connecting arm (113).

3. The one-step forming equipment for metal parts processing according to claim 1, characterized in that: The interior of the workbench (11) is rotatably connected to one end of a bidirectional screw rod (12), the other end of the bidirectional screw rod (12) is fixedly connected to the output end of motor 1 (13), and the outer side of the screw rod is internally threadedly connected to the bottom ends of guard plate 1 (14) and guard plate 2 (15).

4. The one-step forming equipment for metal parts processing according to claim 1, characterized in that: One side of the guard plate 1 (14) and the guard plate 2 (15) contacts the outer side of the forming roller (16), and the inside of the forming roller (16) is fixedly connected to one end of the spring sheet (110).

5. The one-step forming equipment for metal parts processing according to claim 4, characterized in that: The other end of the spring sheet (110) is fixedly connected to the bottom end of the connection frame (17), and an inner wall on one side of the connection frame (17) is slidably connected to one end of the pressure rod (18).

6. The one-step forming equipment for metal parts processing according to claim 1, characterized in that: The interior of the pressure rod (18) is threadedly connected to the outer surface of the bolt (19), and the bottom end of the bolt (19) is threadedly connected to the interior of the forming roller (16).

7. The one-step forming equipment for metal parts processing according to claim 1, characterized in that: The top of the workbench (11) is fixedly connected to the bottom end of the side plate (111), one side of the side plate (111) is fixedly connected to one end of the second motor (112), and the output end of the second motor (112) is fixedly connected to one end of the forming roller (16).

8. The one-step forming equipment for metal parts processing according to claim 1, characterized in that: The top ends of the guard plate 1 (14) and the guard plate 2 (15) are mutually clamped with the two ends of the connecting arm (113).