Plane machining tool for full-revolving propeller

By designing a full-rotary thruster plane processing tool, including machining adjustment, distance adjustment, rotation processing and clamping devices, the problems of low machining efficiency and difficulty in adapting to different specifications of thrusters in the prior art are solved, and efficient and automated multi-faceted and multi-position machining is achieved.

CN222627138UActive Publication Date: 2025-03-18WUXI DONGFANG CHANGFENG MARINE PROPELLER CO LTD
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Patent Information

Application Number
CN202421276613.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing full-rotary thruster plane processing tooling is difficult to adapt to thrusters of different specifications, and the processing efficiency is low, so it requires manual turning over for multiple processing.

Method used

A full-rotary propeller plane processing tool is designed, including a processing adjustment device, a distance adjustment device, a rotation processing device and a clamping device. Through the combination of these devices, the processing height, horizontal position and longitudinal position can be automatically adjusted, and multi-faceted and multi-position machining of the propeller can be realized.

Benefits of technology

The tooling can easily perform flat grinding of all-rotary propellers of different specifications, improve processing efficiency, reduce labor costs, and avoid the disadvantage of manual turning after single-sided processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-revolving thruster plane machining tool which comprises a bottom frame and a top plate fixed above the bottom frame, a machining adjusting device is fixed on one side above the top plate, a distance adjusting device is fixed on the other side above the top plate, a rotary machining device is movably connected above the distance adjusting device, and the rotary machining device is movably connected above the top plate. A clamping device is fixed to one side of the rotary machining device, the machining adjusting device comprises a first rodless air cylinder, a second rodless air cylinder is fixed to the first rodless air cylinder through a first sliding block, a third rodless air cylinder is fixed to the second rodless air cylinder through a second sliding block, and a motor is fixed to the third rodless air cylinder through a third sliding block. According to the full-revolving thruster grinding device, multi-face and multi-position grinding machining can be conveniently carried out on planes of full-revolving thrusters of different specifications, the defects of manual operation are avoided, the labor cost is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of propeller plane processing, in particular to a full-rotation propeller plane processing tool. Background Art

[0002] During the production and processing of full-rotation thrusters, it is usually necessary to grind the surface of the raw materials of the thrusters.

[0003] In the prior art, it is inconvenient to grind the planes of some azimuth propellers of different specifications (length, width and height) during plane processing, and the existing processing tooling can only process a single surface when performing plane grinding processing on the azimuth propeller. When one side is processed, the azimuth propeller must be manually removed and then turned over for further processing, which results in high labor costs and low work efficiency.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a full-rotation propeller plane processing tooling to overcome the above-mentioned technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] The full-rotation thruster plane processing tooling includes a base frame and a top plate fixed above the base frame, a processing adjustment device is fixed on one side above the top plate, a distance adjustment device is fixed on the other side above the top plate, a rotating processing device is movably connected above the distance adjustment device, a clamping device is fixed on one side of the rotating processing device, the processing adjustment device includes a first rodless cylinder, the first rodless cylinder is fixed to a second rodless cylinder via a first slider, the second rodless cylinder is fixed to a third rodless cylinder via a second slider, the third rodless cylinder is fixed to a motor via a third slider, and the output end of the motor is fixed to a grinding wheel via a connecting rod.

[0008] As a further solution of the utility model, the distance adjustment device includes a first screw seat, which is fixed on the upper side of the top plate, a first bidirectional screw is arranged inside the first screw seat, and a first servo motor is arranged at one end of the first bidirectional screw through one end of the first screw seat.

[0009] As a further solution of the utility model, two first guide rods are fixed inside the first screw seat, both ends of the first bidirectional screw are threadedly connected to a base, and the two first guide rods pass through the base.

[0010] As a further solution of the present invention, the rotating processing device includes two electric lifting rods, the bottoms of the two electric lifting rods are respectively fixed above the two bases, a motor fixing seat is fixed to the top of the electric lifting rods, a second servo motor is fixed to one side of the motor fixing seat, and the output end of the second servo motor is fixedly connected to the clamping device through a connecting rod.

[0011] As a further solution of the utility model, the clamping device includes a second screw seat, a second bidirectional screw is arranged inside the second screw seat, and one end of the second bidirectional screw passes through the second screw seat and a third servo motor is arranged at one end.

[0012] As a further solution of the utility model, two second guide rods are fixed inside the second screw seat, both ends of the second bidirectional screw are threadedly connected with threaded sliders, and the two second guide rods pass through the threaded sliders.

[0013] As a further solution of the utility model, a vertical plate is fixed on each of the two threaded sliders, a push rod is fixed at one end of the vertical plate, and a clamping plate is fixed at one end of the push rod.

[0014] The beneficial effects of the utility model are as follows: by setting a processing adjustment device, the first rodless cylinder is lifted to adjust the processing height, the second rodless cylinder is used to adjust the horizontal processing position, and the third rodless cylinder is used to adjust the longitudinal processing position, so that it is convenient to process the full-rotation propeller in multiple positions when the full-rotation propeller is fixed for processing; by setting a distance adjustment device, the first servo motor drives the first bidirectional screw to rotate, thereby driving the two bases and the rotating processing device and the clamping device above the base to move toward each other, so as to adjust the distance between them to adapt to the processing of full-rotation propellers of different specifications and lengths; by setting a rotating processing device, two electric lifting rods perform fine-tuning on the height of the full-rotation propeller fixed on the clamping device to prevent interference with the top plate during processing; the second servo motor drives the clamping device The device is rotated, thereby driving the full-revolving propeller to rotate, which is convenient for processing multiple sides of the full-revolving propeller. By setting a clamping device, the third servo motor drives the threaded slider, the vertical plate and the clamping plate to move towards each other to adjust the distance between the two clamping plates to adapt to the processing of full-revolving propellers of different specifications and widths. The utility model is convenient for grinding the planes of full-revolving propellers of different specifications (length, width and height), and is convenient for mechanically turning over the plane of the full-revolving propeller to process multiple sides and multiple positions, avoiding the existing problem of only being able to process a single side during the plane grinding processing of the full-revolving propeller, and when one side is processed, the full-revolving propeller must be manually removed and then turned over for processing, thereby reducing labor costs and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the full-rotation propeller plane processing tooling according to an embodiment of the utility model;

[0017] Figure 2 It is a schematic diagram of a processing and adjusting device of a full-rotation propeller plane processing tool according to an embodiment of the utility model;

[0018] Figure 3 It is a schematic diagram of the coordination of the distance adjustment device and the rotation processing device of the full-rotation propeller plane processing tooling according to the embodiment of the utility model;

[0019] Figure 4 It is a schematic diagram of a clamping device of an omni-rotation propeller plane processing tooling according to an embodiment of the utility model.

[0020] In the figure:

[0021] 1. Base frame; 2. Top plate; 3. Processing adjustment device; 4. Distance adjustment device; 5. Rotating processing device; 6. Clamping device; 7. First rodless cylinder; 8. Second rodless cylinder; 9. Third rodless cylinder; 10. Motor; 11. Grinding wheel; 12. First screw seat; 13. First bidirectional screw; 14. First servo motor; 15. First guide rod; 16. Base; 17. Electric lifting rod; 18. Motor fixing seat; 19. Second servo motor; 20. Second screw seat; 21. Second bidirectional screw; 22. Third servo motor; 23. Threaded slider; 24. Vertical plate; 25. Top rod; 26. Clamp. DETAILED DESCRIPTION

[0022] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0023] According to an embodiment of the utility model, a plane machining tool for an azimuthally rotating propeller is provided.

[0024] Please refer to the instruction manual Figure 1-4According to the embodiment of the utility model, the full-rotation propeller plane processing tooling includes a base frame 1 and a top plate 2 fixed above the base frame 1, a processing adjustment device 3 is fixed on one side above the top plate 2, and a distance adjustment device 4 is fixed on the other side above the top plate 2. A rotating processing device 5 is movably connected above the distance adjustment device 4, and a clamping device 6 is fixed on one side of the rotating processing device 5. The processing adjustment device 3 includes a first rodless cylinder 7, the first rodless cylinder 7 is fixed with a second rodless cylinder 8 through a first slider, the second rodless cylinder 8 is fixed with a third rodless cylinder 9 through a second slider, the third rodless cylinder 9 is fixed with a motor 10 through a third slider, and the output end of the motor 10 is fixed with a grinding wheel 11 through a connecting rod.

[0025] By setting up the processing adjustment device 3, the first rodless cylinder 7 is raised and lowered to adjust the processing height, the second rodless cylinder 8 is used to adjust the horizontal processing position, and the third rodless cylinder 9 is used to adjust the longitudinal processing position, which makes it convenient to process the full-revolving propeller in multiple positions when the full-revolving propeller is fixed for processing.

[0026] In one embodiment, please refer to the attached specification Figure 1 and 3 As a further solution of the utility model, the distance adjusting device 4 includes a first screw seat 12, which is fixed on the upper side of the top plate 2, and a first bidirectional screw 13 is arranged inside the first screw seat 12. One end of the first bidirectional screw 13 passes through the first screw seat 12, and a first servo motor 14 is arranged at one end. Two first guide rods 15 are fixed inside the first screw seat 12, and both ends of the first bidirectional screw 13 are threadedly connected to a base 16, and the two first guide rods 15 pass through the base 16.

[0027] By setting the distance adjustment device 4, the first servo motor 14 drives the first bidirectional screw 13 to rotate, thereby driving the two bases 16 and the rotating processing device 5 and the clamping device 6 above the base 16 to move toward each other, so as to adjust the distance between them to adapt to the processing of full-rotation propellers of different specifications and lengths.

[0028] In another embodiment, please refer to the attached Figure 1 and 3 As a further solution of the utility model, the rotating processing device 5 includes two electric lifting rods 17, the bottoms of the two electric lifting rods 17 are respectively fixed above the two bases 16, and a motor fixing seat 18 is fixed to the top of the electric lifting rod 17. A second servo motor 19 is fixed to one side of the motor fixing seat 18, and the output end of the second servo motor 19 is fixedly connected to the clamping device 6 through a connecting rod.

[0029] By setting up a rotating processing device 5, two electric lifting rods 17 can fine-tune the height of the full-rotation propeller fixed on the clamping device 6 to prevent interference with the top plate 2 during processing. The second servo motor 19 drives the clamping device 6 to rotate, thereby driving the full-rotation propeller to rotate, making it convenient to process multiple surfaces of the full-rotation propeller.

[0030] In another embodiment, please refer to the attached Figure 1 and 4 As a further solution of the utility model, the clamping device 6 includes a second screw seat 20, a second bidirectional screw 21 is arranged inside the second screw seat 20, one end of the second bidirectional screw 21 passes through the second screw seat 20 and a third servo motor 22 is arranged at one end, two second guide rods are fixed inside the second screw seat 20, both ends of the second bidirectional screw 21 are threadedly connected with a threaded slider 23, the two second guide rods pass through the threaded slider 23, and the two threaded sliders 23 are fixed with a vertical plate 24, one end of the vertical plate 24 is fixed with a push rod 25, and one end of the push rod 25 is fixed with a clamping plate 26.

[0031] By providing the clamping device 6, the third servo motor 22 drives the threaded slider 23, the vertical plate 24 and the clamping plate 26 to move toward each other, so as to adjust the distance between the two clamping plates 26 to adapt to the processing of full-rotation propellers of different specifications and widths.

[0032] When in use, first adjust the processing adjustment device 3, the distance adjustment device 4, the rotating processing device 5 and the clamping device 6 according to the specifications of the full-rotation propeller to be processed, and then place the full-rotation propeller between the clamping devices 6, then adjust the distance adjustment device 4, the first servo motor 14 drives the first bidirectional screw 13 to rotate, thereby driving the two bases 16 and the rotating processing device 5 and the clamping device 6 above the base 16 to move toward each other, so as to adjust the distance between them to adapt to the processing of full-rotation propellers of different specifications and lengths, and then, The three servo motors 22 drive the threaded slider 23, the vertical plate 24 and the clamping plate 26 to move toward each other to adjust the distance between the two clamping plates 26 to adapt to the processing of full-rotation propellers of different specifications and widths. The two clamping plates 26 stop when they are in contact and clamped with the full-rotation propeller. Then, the first rodless cylinder 7 is raised and lowered to adjust the processing height, the second rodless cylinder 8 is used to adjust the horizontal processing position, and the third rodless cylinder 9 is used to adjust the longitudinal processing position. Then, the grinding wheel 11 contacts a plane of the full-rotation propeller, and the motor 10 drives the grinding wheel 11 to the full-rotation propeller. When one part is processed, the second rodless cylinder 8 or the third rodless cylinder 9 is moved to process another part of the full-rotation propeller, which is convenient for processing the full-rotation propeller at multiple positions when the full-rotation propeller is fixed for processing. When another side needs to be processed, the rotating processing device 5 is adjusted, and the two electric lifting rods 17 fine-tune the height of the full-rotation propeller fixed on the clamping device 6 to prevent interference with the top plate 2 during processing. The second servo motor 19 drives the clamping device 6 to rotate, thereby driving the full-rotation propeller to rotate. The utility model is convenient for grinding the planes of the fully-rotating propellers of different specifications (length, width and height), and is convenient for mechanically turning over the planes of the fully-rotating propellers to process multiple sides and multiple positions, thus avoiding the disadvantage that during the existing plane grinding processing of the fully-rotating propellers, only a single side can be processed, and when one side is processed, the fully-rotating propeller has to be manually removed and then turned over for processing, thereby reducing labor costs and improving work efficiency.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A full-revolving thruster plane processing tool, comprising a base frame (1), and a top plate (2) fixed above the base frame (1), a processing adjustment device (3) is fixed on one side above the top plate (2), a distance adjustment device (4) is fixed on the other side above the top plate (2), a rotating processing device (5) is movably connected above the distance adjustment device (4), and a clamping device (6) is fixed on one side of the rotating processing device (5), characterized in that: The processing adjustment device (3) comprises a first rodless cylinder (7), the first rodless cylinder (7) is fixed with a second rodless cylinder (8) via a first slider, the second rodless cylinder (8) is fixed with a third rodless cylinder (9) via a second slider, the third rodless cylinder (9) is fixed with a motor (10) via a third slider, and the output end of the motor (10) is fixed with a grinding wheel (11) via a connecting rod.

2. The full-rotation propeller plane processing tool according to claim 1 is characterized in that: The distance adjustment device (4) comprises a first screw seat (12), the first screw seat (12) being fixed to one side above the top plate (2), a first bidirectional screw (13) being arranged inside the first screw seat (12), one end of the first bidirectional screw (13) passing through the first screw seat (12) and a first servo motor (14) being arranged at one end.

3. The full-rotation propeller plane processing tool according to claim 2, characterized in that: Two first guide rods (15) are fixed inside the first screw seat (12), both ends of the first bidirectional screw (13) are threadedly connected to a base (16), and the two first guide rods (15) pass through the base (16).

4. The full-rotation propeller plane processing tool according to claim 3 is characterized in that: The rotary processing device (5) comprises two electric lifting rods (17), the bottoms of the two electric lifting rods (17) are respectively fixed above the two bases (16), a motor fixing seat (18) is fixed on the top of the electric lifting rod (17), a second servo motor (19) is fixed on one side of the motor fixing seat (18), and the output end of the second servo motor (19) is fixedly connected to the clamping device (6) via a connecting rod.

5. The azimuth propeller plane processing tool according to claim 4, characterized in that: The clamping device (6) comprises a second screw seat (20), a second bidirectional screw (21) is arranged inside the second screw seat (20), and one end of the second bidirectional screw (21) passes through the second screw seat (20) and a third servo motor (22) is arranged at one end.

6. The azimuth propeller plane processing tool according to claim 5, characterized in that: Two second guide rods are fixed inside the second screw seat (20), both ends of the second bidirectional screw (21) are threadedly connected with threaded sliders (23), and the two second guide rods pass through the threaded sliders (23).

7. The full-rotation propeller plane processing tool according to claim 6, characterized in that: A vertical plate (24) is fixed on each of the two threaded sliders (23), a push rod (25) is fixed on one end of the vertical plate (24), and a clamping plate (26) is fixed on one end of the push rod (25).